Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times.
NOTES:
SECTION - FOREWORD FOREWORD This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED BACKGROUND. INDICATES A POTENTIALITY HAZARDOUS SITUATION.
SECTION - SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS For : THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. • Accident Reporting • Product Safety Publications • Current Owner Updates • Questions Regarding Product Safety JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE.
SECTION - REVISION LOG REVISION LOG Original Issue of Manual . . . . . . . . . . . . . . . . . July 22, 2011 Manual Revised . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS . . . . . . . . . . . . . . . . . . . . . B Contact : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C In USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C Outside USA: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C REVISION LOG . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE Electric Engine Starting Procedure LITHIUM-ION Machine . . . . . . . . . . . . . . . . . . . . . 4-5 4.4 BASE AND BOOM/JIB ALIGNMENT . . . . . . . . . . . . 4-6 4.5 TRACKS - DRIVING, STEERING AND TRACK WIDTH ADJUST . . . . . . . . . . . . . . . . . . . . . 4-7 Travelling (Drive and Steer) . . . . . . . . . . . . . . . . . 4-7 Travelling (Grades and Side Slopes) . . . . . . . . . . 4-7 4.6 OUTRIGGER OPERATION. . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT Procedure For Handling Vented Cells . . . . . . . . 5-18 Procedure For Exploded Cells . . . . . . . . . . . . . . 5-20 Lithium Battery Fire . . . . . . . . . . . . . . . . . . . . . . . 5-21 SECTION - 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.1 6.2 6.3 6.4 6.5 6.6 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 OPERATING SPECIFICATIONS . . . . . . . . . . . . . . .
TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT LIST OF FIGURES 2-1. 2-2. 3-1. 3-2. 3-3. 4-1. 4-2. 4-3. 4-4. 4-5. 4-6. 4-7. 4-8. 4-9. 4-10. 5-1. 5-2. 5-3. 5-4. 5-5. 6-1. 6-2. 6-3. 6-4. iv Basic Machine Nomenclature . . . . . . . . . . . . . .2-6 Daily Walk-Around Inspection . . . . . . . . . . . . . .2-8 Swing Control Valve . . . . . . . . . . . . . . . . . . . . . .3-2 Ground Control Station . . . . . . . . . . . . . . . . . . .3-3 Platform/Remote Control Station . . .
SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS 1.1 GENERAL Operator Training and Knowledge This section outlines the necessary precautions for towing and also proper and safe machine operation and maintenance. For proper machine use, it is mandatory that a daily routine is established based on the content of this manual.
SECTION 1 - SAFETY PRECAUTIONS • All operating personnel must be familiar with the emergency controls and emergency operation of the machine as specified in this manual. • Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to towing and operation of the machine. 1.2 BEFORE OPERATING THE LIFT Workplace Inspection • The operator is to take safety measures to avoid all hazards in the work area prior to machine operation.
SECTION 1 - SAFETY PRECAUTIONS Machine Inspection 1.3 • Before machine operation, perform inspections and functional checks. Refer to Section 2 of this manual for detailed instructions. OPERATION General • Do not operate this machine until it has been serviced and maintained according to requirements specified in the Service and Maintenance Manual. • Do not use the machine for any purpose other than positioning personnel, their tools, and equipment.
SECTION 1 - SAFETY PRECAUTIONS • Do not assist a stuck or disabled machine by pushing, pulling, or by using extending structure functions. • Before operating the machine, make sure all gates are closed and fastened in their proper position. • Do not place boom or platform against any structure to steady the platform or to support the structure. • Stow boom and shut off all power before leaving machine.
SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • Maintain safe distance from electrical lines, apparatus, or any energized (exposed or insulated) parts according to the Minimum Approach Distance (MAD) as shown in Table 1-1. • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • Allow for machine movement and electrical line swaying. Table 1-1. Minimum Approach Distances (M.A.D.
SECTION 1 - SAFETY PRECAUTIONS • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. The minimum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier.
SECTION 1 - SAFETY PRECAUTIONS obstructions, debris, concealed holes, and other potential hazards on the floor/surface. • Do not push or pull any object with the boom. • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED 28 MPH (12.5 M/S). Table 1-2. Beaufort Scale (For Reference Only) 3128792 Wind Speed Beaufort Number mph m/s 0 0 0-0.
SECTION 1 - SAFETY PRECAUTIONS • Do not increase the surface area of the platform or the load. Increase of the area exposed to the wind will decrease stability and could result in a tip-over. Crushing and Collision Hazards • Do not increase the platform size with unauthorized platform extensions or attachments. • If boom assembly or platform is in a position that one or more outriggers are off the ground, all persons must be removed before attempting to stabilize the machine.
SECTION 1 - SAFETY PRECAUTIONS • Be aware of stopping distances in all drive speeds. When driving in high speed, slow down the machine using the controllers before stopping. 1.4 • Never allow personnel in platform while lifting or hauling the machine. • Do not use high speed drive in restricted or close quarters or when driving in reverse. • Ensure boom is in the stowed position prior to lifting or hauling. The platform must be completely empty.
SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-10 – JLG Lift – 3128792
SECTION 2 - PREPARATION AND INSPECTION SECTION 2. PREPARATION AND INSPECTION 2.1 PERSONNEL TRAINING 6. The safest means to operate the machine where overhead obstructions, other moving equipment, obstacles, depressions, holes, and drop-offs exist. The aerial platform is a personnel handling device; so it is necessary that it be operated and maintained only by trained personnel.
SECTION 2 - PREPARATION AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE The following table covers the periodic machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further requirements for aerial work platforms. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the machine is used in a severe manner.
SECTION 2 - PREPARATION AND INSPECTION Table 2-1.Inspection and Maintenance Table Type Primary Responsibility Frequency Service Qualification Reference Pre-Start Inspection Before using each day; or whenever there’s an Operator change. User or Operator User or Operator Operation and Safety Manual Pre-Delivery Inspection (See Note) Before each sale, lease, or rental delivery.
SECTION 2 - PREPARATION AND INSPECTION Pre-Start Inspection 5. Walk-Around Inspection – Refer to Figure 2-2. 6. Battery – Charge as required. The Pre-Start Inspection should include each of the following: 7. Fuel (Combustion Engine Powered Machines) – Add the proper fuel as necessary. 1. Cleanliness – Check all surfaces for leakage (oil, fuel, or battery fluid) or foreign objects. Report any leakage to the proper maintenance personnel. 8.
SECTION 2 - PREPARATION AND INSPECTION 2. From the platform control console: MAKE SURE THE ENGINE KEY SWITCH IS ON, THE BATTERY DISCONNECT SWITCH IS TURNED (ON), AND THE POWER/EMERGENCY S TOP BUTTONS AT THE GROUND AND PLATFORM CONTROL BOX IS TURNED CLOCKWISE (ON). a. Ensure that the control console is firmly secured in the proper location. b. Check that all guards protecting the function control switches and controllers are in place; c. Operate all functions. Function Check d.
SECTION 2 - PREPARATION AND INSPECTION 1 16 15 14 2 13 18 12 11 10 4 9 8 7 6 5 4 3 17 Figure 2-1.
SECTION 2 - PREPARATION AND INSPECTION Basic Machine Nomenclature 1. Main Boom 10. Electric Engine 2. Tower Boom Assembly 11. Track and Outrigger Control Valves - Remove Cover 3. Gas or Diesel Engine 12. Jib 4. Outrigger 13. Ladder 5. Tracked Undercarriage 14. Platform 6. Electric Components Compartment (Left Side of Machine) 15. Manuals Compartment 7. Turntable 17. Lithium ION - Battery Charger LED Indicator 8. Ground/Emergency controls (Left Side of Machine) 18.
SECTION 2 - PREPARATION AND INSPECTION 9 7 4 10 1 4 11 2 8 3 7 4 6 5 4 Figure 2-2.
SECTION 2 - PREPARATION AND INSPECTION General 4. Outriggers - See Inspection Note; pads pivot freely. Begin the "Walk-Around Inspection" at Item 1, as noted on the diagram. Continue checking each item in sequence for the conditions listed in the following checklist. TO AVOID POSSIBLE INJURY, BE SURE MACHINE POWER IS OFF. DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED.
SECTION 2 - PREPARATION AND INSPECTION NOTES: 2-10 – JLG Lift – 3128792
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS AND OPERATION tion. With the key switch turned clockwise and held, only the ground controls are operational. With the key switch turned counter clockwise, the platform (remote) control box may be removed from the platform and connected to the cable located in the electrical components compartment, located below the ground controls and operated from the ground.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 5. Tower Boom Lift Control 9. Platform Level Control Provides raising and lowering of the tower boom. Provides for positioning the platform up and down to adjust the level of the platform. 6. Main Boom Lift Control 10. Swing Control (See Figure 3-1.) Provides raising and lowering of the main boom. Provides swing to the left or right of the boom/turntable assembly.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-2.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 3.2 Platform/Remote Control Station NOTE: Before removing or connecting the special adapter plug, depress the emergency stop buttons and the key on the engine must be in the OFF position. Control Position On The Ground: This control position is for function check and maintenance only. Do not operate the machine from this position if anyone is in the platform. WHEN OPERATING THE MACHINE FROM THE GROUND POSITION KEEP AT A DISTANCE OF AT LEAST 3 FT.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Control Position From In The Platform: The platform/remote control is connected to the machine at the platform using a flexible cable. Always remember to close the platform/remote control station lid when not in use. NOTE: Before removing or connecting the flex cable, the machine must be turned OFF and the key on the engine must be in the OFF position. Installing the Platform/Remote Control Station At The Platform 1.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 4. To remove the control station assembly, reverse the three steps above. NOTE: 3-6 Platform/Remote Control Station Functions The Platform/Remote control box may also be used to operate the tracks, outriggers and track widening (if equipped) by removing it from the platform while still connected to the flex cable. All boom functions will be disabled when the platform/remote box is operated in this manner.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION See Figure 3-3., Platform Control Console for remaining items. NOTE: Buttons 1, 2, 3, 4, 5, 6, 7, 8, 9, serve a double function, they can be used to operate a machine function (icon on button) or used as numerical keys (per number below the button) when the SERVICE button 6 (item 6) sub-menus is activated on the LCD display. 1. Outrigger - Automatic Retract This control allows the operator to control the retraction of all 4 outriggers at one time. 2.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION 13. Electric Engine Start 17. Tower Boom Lift This button allows the operator to start or stop the electric engine. 14. Platform Level Key Switch This control allows the operator to raise and lower the tower boom. 18. Main Boom Lift The control allows the operator to adjust the level of the platform up or down. 15. Display 19. Main Boom Telescope The display shows the status of the machine and operating information.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-3.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Platform/Remote Control Station LCD Display Position 1 1 2 3 4 5 6 7 8 At machine start-up and during machine operation the main LCD display screen (item 15 - Figure 3-3.) is activated. There are eight (8) display positions which indicate machine status during various stages of operation. Position 2 1 2 3 4 5 6 7 8 Not Used. 1 2 3 4 5 6 7 8 Position 3 1 2 3 4 5 6 7 8 Position 4 Displays the capacity based on jib position.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Position 5 1 2 3 4 5 6 7 8 Displays that the outriggers are properly set and boom functions are allowed. No display indicates that the outriggers are not properly set and boom functions are not allowed. Position 7 1 2 3 4 5 6 7 8 Can indicate any of the following situations: • An emergency stop is pushed in (off). • A low battery. The batteries need charged by running the gas/diesel engine or connecting to a power source.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Table 3-1.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Table 3-1.
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Table 3-2.
SECTION 4 - MACHINE OPERATION SECTION 4. MACHINE OPERATION 4.1 DESCRIPTION This machine is a hydraulic personnel lift equipped with a work platform on the end of an elevating and rotating boom. 4.2 BOOM OPERATING CHARACTERISTICS AND LIMITATIONS Capacities The primary operator control station is in the platform. The operator can control drive, steer, boom/platform functions and outriggers. The machine has a Ground Control Station which will override the Platform Control Station.
SECTION 4 - MACHINE OPERATION 4.3 ENGINE OPERATION NOTE: Initial starting must always be performed from the ground controls. The gas/diesel engine key switch on the engine must be switched to ON, the battery disconnect switch must be ON (see Section 4.10 on page 4-22) and power/emergency stop buttons at the platform and ground controls must be ON (turned clockwise) to start the engine.
SECTION 4 - MACHINE OPERATION Gas/Diesel Engine Shutdown Procedure 1. Remove all load and allow engine to operate at low speed for 3-5 minutes; this allows further reduction of internal engine temperature. 2. Turn off the gas/diesel engine by using the gas/diesel engine button (item 11, Figure 4-3.) on the platform/remote control box. 3. The shutdown procedure takes about 1 minute, wait for complete shut-off (display off). 4.
SECTION 4 - MACHINE OPERATION Electric Engine Starting Procedure - AC Voltage Machine 3 ENSURE THE ELECTRICAL CIRCUIT BEING USED IS THE SAME VOLTAGE AND FREQUENCY INDICATED ON THE ELECTRIC ENGINE PLATE. USE AN AC EXTENSION CORD WITH SUFFICIENT AMPERAGE CAPACITY TO PROPERLY POWER THE MACHINE. CHECK THE EFFICIENCY OF THE GROUND ON THE AC CIRCUIT, IF THE CIRCUIT IS NOT GROUNDED, INSERT A GROUND DISCHARGER TO GROUND AND CONNECT IT TO THE GROUND CLAMP ON THE MACHINE (ITEM 1 – SEE PHOTO). 2 1 1.
SECTION 4 - MACHINE OPERATION Electric Engine Starting Procedure - LITHIUMION Machine 3. Start the electric engine using the engine start button at the ground/emergency control box. (item 5 Figure 4-1. on page 2) and operate machine. 1. Set the ON/OFF switch on the lithium-ion battery pack to the ON position, (0 symbol is OFF, 1 is ON). 4. When finished operating the electric engine turn off the electric engine at either the platform or ground control station. 5.
SECTION 4 - MACHINE OPERATION 4.4 BASE AND BOOM/JIB ALIGNMENT The machine has two reflectors/photocells that check if the boom assembly is completely lowered and retracted, the jib is lowered, and the turntable is aligned with the base. (see photos) When these conditions are met this symbol will display in position (6) on the Platform/Remote Control LCD display. UNLESS THESE CONDITIONS ARE MET, DRIVE, STEER AND OUTRIGGER MOVEMENT IS PREVENTED.
SECTION 4 - MACHINE OPERATION 4.5 TRACKS - DRIVING, STEERING AND TRACK WIDTH ADJUST Travelling (Grades and Side Slopes) KEEP EVERYONE A DISTANCE OF AT LEAST 3 FT. (1 M) FROM THE MACHINE WHEN OPERATING THE TRACKS. NOTE: The base and boom/jib must be aligned and retracted before this function will operate, see Section 4.4, BASE AND BOOM/JIB ALIGNMENT. Travelling (Drive and Steer) DO NOT DRIVE MACHINE ON GRADES EXCEEDING 20 DEGREES (36%).
SECTION 4 - MACHINE OPERATION GR AD E LOPE SIDE S LEVEL SURFACE Figure 4-2.
SECTION 4 - MACHINE OPERATION 4.6 OUTRIGGER OPERATION BE CERTAIN THAT THE OUTRIGGERS ARE SET ON A FIRM AND HORIZONTAL SURFACE. DO NOT SET THE OUTRIGGERS ON INCLINED, VERTICAL, OR SLIPPERY SURFACES. THE OUTRIGGERS WILL NOT OPERATE UNLESS THE BOOM AND JIB ARE COMPLETELY LOWERED, RETRACTED AND ALIGNED WITH THE BASE. NOTE: The base and boom/jib must be aligned and stowed before this function will operate, see Section 4.4, BASE AND BOOM/JIB ALIGNMENT.
SECTION 4 - MACHINE OPERATION If the functions are selected when one of the above listed conditions is missing, an error message will appear on the platform/remote control LCD display indicating which of the conditions are OK and which are not. If the condition is that an outrigger is not set properly, the message will also indicate which outrigger is not set properly. Setting Outriggers From the Platform/Remote Console (Reference Figure 4-3. for item numbers) ST1: if OK outrigger 1 is set properly.
SECTION 4 - MACHINE OPERATION CHECK THE BUBBLE LEVEL TO CONFIRM UNIT IS LEVEL (BUBBLE IS IN THE 1° GREEN (CENTER) AREA) AND THAT THE TRACKS ARE OFF THE GROUND BEFORE OPERATING THE BOOM FUNCTIONS. IF THE BUBBLE IN THE LEVEL IS NOT IN THE GREEN AREA, AFTER USING THE AUTO-LEVEL FUNCTION, SHUT DOWN THE MACHINE AND HAVE THE MACHINE REPAIRED BY A QUALIFIED SERVICE TECHNICIAN. Each outrigger has an orange light installed. All lights will be on steady if the outriggers are positioned properly.
SECTION 4 - MACHINE OPERATION Retracting The Outriggers (Reference Figure 4-3. for item numbers) Either - Press and hold button no. 1 (item 1) of the remote control. AUTO 1 MANUAL SELECT 2 The 4 outriggers will all retract at the same time and lower the machine.
SECTION 4 - MACHINE OPERATION 4.7 BOOM/PLATFORM OPERATION Overload Alarm THE BOOM WILL NOT OPERATE UNTIL THE OUTRIGGERS ARE PROPERLY SET AND MACHINE IS LEVELED. If the platform is overloaded all the boom functions are stopped, "Overload in Platform" error message appears on the platform/remote display and the alarm sounds. To restore the boom functions it is necessary to remove the extra load.
SECTION 4 - MACHINE OPERATION Figure 4-3.
SECTION 4 - MACHINE OPERATION • To manually Level Down, turn the select switch counter clockwise and hold until desired position is reached. ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM. INCORRECT USE COULD CAUSE THE LOAD/OCCUPANT TO SHIFT OR FALL. FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY. Raise And Lower The Tower Boom (Item 17, Figure 4-3.) • To raise the tower boom, depress the foot switch and move the controller forward.
SECTION 4 - MACHINE OPERATION ( Figure 4-4.
SECTION 4 - MACHINE OPERATION Emergency Lowering Platform Removal/Installation The main function of the emergency lowering is to lower the platform in the event of primary power failure. The platform may only be removed to allow passage through areas measuring a minimum of 39 in. (99cm). Some functions will not operate since this is a gravity lowering system and a symbol will appear on the display if one of those functions are selected.
SECTION 4 - MACHINE OPERATION 2. Secure the platform to the jib mounting posts with the aluminum threaded caps. Do not overtighten. 3. Re-install the platform/remote control box into the mounting support on the platform. 4.8 BATTERY CHARGING - GAS/DIESEL/ACELECTRIC NOTE: Be sure that the machine is parked in a well ventilated area free of flames and sparks. • Only plug the charger into a properly grounded outlet.
SECTION 4 - MACHINE OPERATION 4.9 BATTERY CHARGING - LITHIUM-ION MACHINE To check the battery condition on the lithium ION equipped machine, power up the machine and use the special indicator shown at position 8 on the platform control station LCD display. 1 or; Check the charge indicator (item 2) on the side of the Lithium-Ion battery pack. This indicator shows the current charge state of the lithium-ion battery pack as follows; Red Steady: first phase of recharging.
SECTION 4 - MACHINE OPERATION Charging the Battery Pack Approximate time required to fully recharge the battery pack: • Full Recharge -8 hrs. - 120V AC 4 hrs. - 220V AC • 80% Recharge - 4 hrs. - 120V AC 2 hrs. - 220V AC OPENING AND HANDLING THE BATTERY PACK IS DANGEROUS. FAILURE TO OBSERVE THIS WARNING AUTOMATICALLY VOIDS THE WARRANTY. NEVER OPEN THE BATTERY PACK • The batteries can be charged during machine operation, (obviously the charging times in this case will be longer).
SECTION 4 - MACHINE OPERATION • As the battery charger is sealed and without forced ventilation, its performance depends on the ambient temperature and the type of installation. • Be certain the type of power supply available corresponds to the voltage specified and indicated on the battery charger rating plate or in this Operation/ Maintenance Manual. If any questions, contact your local JLG Service Center or the local electrical company.
SECTION 4 - MACHINE OPERATION 4.10 SHUT DOWN AND PARK 7. If machine is to be shut down for long periods of time, turn the battery disconnect switch, RED handle located on the electrical/battery tray housing, to the POWER OFF position. (see photos below) WHEN PARKING THE MACHINE ON A SLOPE OR UNEVEN GROUND WITH THE OUTRIGGERS RETRACTED, PARK WITH THE TRACKS IN THE FULLY WIDENED POSITION AND BLOCK THE TRACKS USING WEDGES TO PREVENT MACHINE MOVEMENTS. POWER ON Clockwise 1.
SECTION 4 - MACHINE OPERATION POWER ON Clockwise 4.11 LIFTING AND TIE DOWN Lifting 1. Determine gross weight of machine, refer to the serial number tag, or weigh the individual unit to find out the gross vehicle weight. 2. Place the booms in the stowed position and properly aligned. All outriggers are fully retracted and the tracks are fully widened. 3. Remove all loose items from the machine. 4. Properly adjust the rigging to prevent damage to the machine and so the machine remains level.
SECTION 4 - MACHINE OPERATION To lift the machine a separate sling must be attached to each outrigger using the appropriate lifting points as indicated in the photo. As the weight of the machine is not spread equally over the four outriggers, the minimum required capacity of the four ropes, chains or slings used must be: no less than 4,409 lb. (2000 kg) and their length no less than 10 ft. (3m) and all identical. Tie Down (See Figure 4-6.
SECTION 4 - MACHINE OPERATION 2 1 Figure 4-6. Machine Tie-Down Points (both sides of machine) 1. Tie-Down Loop 3128792 2.
SECTION 4 - MACHINE OPERATION 4.12 MACHINE DECALS Figure 4-7.
SECTION 4 - MACHINE OPERATION Figure 4-8.
SECTION 4 - MACHINE OPERATION Table 4-1. X390AJ - Decal Installation - Standard (See Figure 4-7. and Figure 4-8.
SECTION 4 - MACHINE OPERATION Table 4-1. X390AJ - Decal Installation - Standard (See Figure 4-7. and Figure 4-8.
SECTION 4 - MACHINE OPERATION Table 4-1. X390AJ - Decal Installation - Standard (See Figure 4-7. and Figure 4-8.
SECTION 4 - MACHINE OPERATION Table 4-1. X390AJ - Decal Installation - Standard (See Figure 4-7. and Figure 4-8.
SECTION 4 - MACHINE OPERATION Figure 4-9.
SECTION 4 - MACHINE OPERATION Figure 4-10.
SECTION 4 - MACHINE OPERATION Table 4-2. X390AJ - Decal Installation - Lithium-Ion Machine (See Figure 4-9. and Figure 4-10.
SECTION 5 - EMERGENCY PROCEDURES SECTION 5. EMERGENCY PROCEDURES 5.1 GENERAL BEEN REPAIRED, IF REQUIRED, AND THAT ALL CONTROLS ARE OPERATING CORRECTLY. This section explains the steps to be taken in case of an emergency situation while operating. 5.2 INCIDENT NOTIFICATION EMERGENCY OPERATION Power Main Cut-Off Switch Location JLG Industries, Inc. must be notified immediately of any incident involving a JLG product.
SECTION 5 - EMERGENCY PROCEDURES Operator Unable to Control Machine IF THE PLATFORM OPERATOR IS PINNED, TRAPPED OR UNABLE TO OPERATE OR CONTROL MACHINE: 1. Other personnel should operate the machine from ground controls only as required. Manual Descent with Engine Running and Electrical Power ENSURE BOOM IS NOT POSITIONED OVER THE OUTRIGGERS OR OVERHEAD OF PERSONNEL BEFORE LOWERING. 2. Other qualified personnel on the platform may use the platform controls.
SECTION 5 - EMERGENCY PROCEDURES Figure 5-1.
SECTION 5 - EMERGENCY PROCEDURES Using Emergency/Ground Controls from Ground (See Figure 5-2.) ENSURE BOOM IS NOT POSITIONED OVER THE OUTRIGGERS OR OVERHEAD OF PERSONNEL BEFORE LOWERING. 4. Check that the green (machine stabilized) indicator light (item 4) on the Emergency/Ground Control box is on. 5. Operate the appropriate manual control lever (item 5, 6, 7, or 8) next to it’s proportional valve under the cover of the valve distributor.
SECTION 5 - EMERGENCY PROCEDURES Figure 5-2.
SECTION 5 - EMERGENCY PROCEDURES Manual Descent with Engine Running but without Electrical Power (Combustion Engine Only) 4. Operate the boom manual hydraulic control valve levers (items 5 thru 8 - Figure 5-2.) at the ground control valve distributor. 5. Make boom movements in the following sequence: (See Figure 5-3.) • fully retract main boom • fully lower jib • fully lower tower boom • fully lower main boom ENSURE BOOM IS NOT POSITIONED OVER THE OUTRIGGERS OR OVERHEAD OF PERSONNEL BEFORE LOWERING. 1.
SECTION 5 - EMERGENCY PROCEDURES Manual Descent without Engine and Electrical Power. Using Hand Pump on the Hydraulic Tank on Right side of Machine 1 1. Platform retrieval sequence. Ensure the machine is level and all outriggers are properly deployed on a firm surface. a. Remove the electrical components cover on the left side of the machine and locate the valve tool, black thumbwheel, and thumbwheel installation screw in the plastic bag. 2 b.
SECTION 5 - EMERGENCY PROCEDURES TO AVOID CONTACT BETWEEN THE JIB AND OUTRIGERS, DO NOT ATTEMPT TO MANUAL SWING WITH THE BOOMS AND JIB FULLY LOWERED. Activating the lever rearward while pumping will swing the platform to the left. Activating the lever forward while pumping will swing the platform to the right. 2. Retract the main boom (if necessary). f. If no assistant is available, the grey cover on the ground control station must be removed for access to all valves.
SECTION 5 - EMERGENCY PROCEDURES If no assistant is available, the valve tool must be installed on the jib lift down solenoid. 5. Lower the Main Boom With the aid of an assistant, activate the main boom lift function lever (item 6, Figure 5-2.) in the appropriate direction to lower the main boom. a. To activate jib lift down, remove the black thumbscrew on the solenoid and install the valve tool on the jib lift down solenoid (item 8, Figure 5-2.).
SECTION 5 - EMERGENCY PROCEDURES b. Pump the handle until the platform is level. c. Remove the valve tool from the platform level solenoid. d. Reinstall the black pushbutton on the solenoid. 7. Completely unscrew the black thumbwheel from the diverter valve until it stops. Remove the thumbwheel from the shaft of the diverter valve. 8. Remove the manual pump handle from the pump and secure to turntable in its original position.
SECTION 5 - EMERGENCY PROCEDURES For right side (operator's perspective) Outrigger and Track Functions: For left side (operator's perspective) Outrigger and Track Functions 3. Install the pump handle on the pump (item 1 - Figure 54.) and secure in place with the provided screw. The diverter valve lever (item 2 - Figure 5-4.) on the pump must be set to the right facing the pump. 6. Locate the proportional flow valve on the left side of the chassis attached to the group of three valves (item 5 Figure 5-5.
SECTION 5 - EMERGENCY PROCEDURES Figure 5-5.
SECTION 5 - EMERGENCY PROCEDURES 5.4 SAFETY DEVICES BYPASS KEY USE 9. Remove (if necessary) the valve tool(s), unscrew the proportional flow valve black knobs and reinstall any valve solenoid retaining thumbscrews. 10. Remove the manual pump handle from the pump and secure it in its original position. 11. Replace any access panels that were previously removed. THIS FEATURE MUST ONLY BE USED AS DESCRIBED BELOW. THE MACHINE COULD TIP OVER IF THESE DIRECTIONS ARE NOT FOLLOWED.
SECTION 5 - EMERGENCY PROCEDURES found it and secure it in that location. The safety device circuit board records every time the safety device bypass key is activated along with the movements made during these operations. THE SAFETY DEVICE BYPASS ALLOWS OPERATION OF THE MACHINE WITH AN OVERLOAD IN THE PLATFORM. THE OVERLOAD ALARM WILL SOUND AND THE OVERLOAD ICON WILL BE ON THE PLATFORM/REMOTE CONTROL BOX DISPLAY. REMOVE THE OVERLOAD FROM THE PLATFORM BEFORE OPERATION.
SECTION 5 - EMERGENCY PROCEDURES 4. Operate the machine from the platform/remote control ONLY carrying out operations that allow the tower boom lowering, main boom retract and jib lowering. The main boom must be fully retracted prior to operating swing and main boom lowering functions. NEVER PERFORM OPERATIONS DIFFERENT TO THOSE LISTED OR THAT CAN IN SOME WAY REDUCE THE STABILITY OF THE MACHINE.
SECTION 5 - EMERGENCY PROCEDURES Movement Of The Tracks With The Machine Not Aligned: OPERATION ONLY ALLOWED TO GO TO A CONDITION SUITABLE TO CARRY OUT THE PROCEDURE INDICATED IN "MACHINE REALIGNMENT" ABOVE. ALL OTHER USE IS PROHIBITED. 1. Open the electric components compartment; 2. Locate and use the safety device bypass key as described above; 3. Activate the safety device bypass key by turning it in a clockwise direction and holding it in position (see decal); 5-16 4.
SECTION 5 - EMERGENCY PROCEDURES 5.5 LITHIUM-ION BATTERY PACK - HANDLING IN DANGEROUS CONDITIONS The battery cells must be handled correctly in order to ensure proper and safe use. However, if mistakes are made in handling the cells, causing explosion or venting, the user has to be equipped so as to be able to face this emergency. The aim of this section is to adequately train the user on safe handling of the cells that have been subjected to extreme conditions.
SECTION 5 - EMERGENCY PROCEDURES 2. Periodically check the temperature of the cell using a remote sensor for the first two hours or until one of the following cases occur: • The cell starts to cool down • The cell vents Procedure For Handling Vented Cells In normal conditions a cell does not show leaks or venting, however a cell may vent or release substances if the critical temperature is reached or if the protective glass.metal seal breaks due to severe mechanical conditions.
SECTION 5 - EMERGENCY PROCEDURES • Plastic bags 11. Dispose of the hazardous material in accordance with the local legislation in force. Start Procedure; In the event of electrolyte release from the cells, proceed as follows: 1. Evacuate the people exposed to fumes from the area. 2. Air the environment until the complete removal of the cell and until the characteristic pungent odour has disappeared.
SECTION 5 - EMERGENCY PROCEDURES Procedure For Exploded Cells The explosion of lithium batteries is not likely, it is a rare event that only occurs when an abnormal condition causes the temperature to rise and reach a critical point. However, in the event of lithium battery explosion the environment will quickly be filled with dense white smoke which will cause serious irritation to the respiratory tract, eyes and skin. Precautions must be taken to limit exposure to these fumes.
SECTION 5 - EMERGENCY PROCEDURES 10. Clean the area with plenty of water and keep cleaning with water and soap. 11. Dispose of the hazardous material in accordance with the local legislation in force. First Aid In The Event Of Contact With The Electrolyte; EYES Immediately wash the eyes in abundant running water for at least 15 minutes, keeping the eyelids open and flushing the eye and back of the eyelid. Immediately seek medical help. SKIN Wash in cold water under a shower, remove contaminated garments.
SECTION 5 - EMERGENCY PROCEDURES Finally, it should be noted that in the presence of combustible materials other than lithium it is advisable to use different types of extinguishers in conjunction to better ensure the extinguishing action of each on the appropriate material, however do not use water or CO2 extinguishers directly on lithium fires. Minimum Equipment Required; 3.
SECTION 5 - EMERGENCY PROCEDURES 10. The residual material may contain unreacted lithium, therefore limit exposure to rain by covering, for example, with mineral oil. 11. Wear safety equipment: coat, gloves, mask and filters. 12. The area around the cell will be covered by a black carbonaceous deposit which contains metallic parts of the cell. Cover the carbonaceous residue with a 50/50 mixture of baking soda and vermiculite or other absorbent material.
SECTION 5 - EMERGENCY PROCEDURES NOTES: 5-24 – JLG Lift – 3128792
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.1 INTRODUCTION This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.2 OPERATING SPECIFICATIONS Table 6-2. Dimensional Data Model Table 6-1. Operating Specifications Model X390AJ Maximum work load (capacity) Unrestricted: 300 lbs (136 kg) Restricted: 440 lbs (200 kg) Departure angle Max. Horizontal Platform Reach Unrestricted: 22.2 ft (6,76 m) Restricted: 17.8 ft (5,42 m) Dimensional Data Table 6-2. Dimensional Data Model X390AJ 20° Chassis Table 6-3. Chassis Data Max.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Engine Data Table 6-3. Chassis Data Model Gross machine weight (platform empty): 3,682 lb (1,670 kg) Capacities Table 6-4. Capacities Model Hydraulic Tank Table 6-5. Honda iGX390 Specifications X390AJ X390AJ 6.6 gal (25 L) Model X390AJ Type Air cooled Number of cylinders 1 Displacement 23.7 cu. in. (389 cm3) Output 13 hp (9.7 kW) High engine speed 3000 RPM Fuel Tank Gasoline: 1.4 gal (5 L) Diesel: 1.3 gal (5 L) Table 6-6.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lithium-Ion Electrical Specifications Major Component Weights Table 6-7. Lithium Ion Specifications Table 6-8. Major Component Weights Model X390AJ Model Battery Pack No. of cells in the battery pack: Rated voltage of each cell: Max. cell voltage: Min. cell voltage: Features of complete pack: *Charge cycles: Cathode: Anode: Memory effect: 15 cells 3.2 volt 3.65 volt 2.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.3 SERVICE/MAINTENANCE 500 h 250 h 100 h 50 h ( or weekly)* 10 h ( before each work day)* G M = ENGINE OIL T = TRANSMISSION OIL I = HYDRAULIC OIL G = GREASE M M I I T I G I * whichever is shorter Figure 6-1.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lubrication Engine Oil (See Figure 6-1.) SAE 10W30 Hydraulic Oil Greasing and Lubrication Recommended lubricants Table 6-9.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE HONDA PETROL ENGINE DETAIL INTERVENTION CONTROL, CLEANING AIR FILTER BEFORE ACCORDING START‐UP TO NECESSITY INTERVAL (HOURS) 10 50 100 250 ENGINE OIL • • • •* REPLACEMENT SEDIMENT BOWL CLEANING FUEL TANK AND SCREEN CLEANING HYDRAULIC OIL CHECK LEVEL CARTRIDGE REPLACEMENT ARTICULATED JOINTS GREASING BATTERY CHECK ELECTROLYTE LEVEL • • • • •* •* •* REPLACEMENT COUPLING ELEMENT SCREWS TIGHTNESS PLATFORM MOUNT PIN NUTS * Fi
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE HATZ DIESEL ENGINE PART INTERVENTION CHECK, CLEAN DRY AIR FILTER BEFORE STARTING AS NEEDED INTERVAL (HOURS) 10 50 100 250 • CHANGE CHECK LEVEL ENGINE OIL • • •* CHANGE • • CLEAN ENGINE OIL FILTER • CHANGE CLEAN FUEL FILTER • • CHANGE WATER SEPARATOR COOLING SYSTEM FINS CLEAN AND DRAIN WATER 500 1000 • •* • • • CLEAN • CHECK LEVEL HYDRAULIC OIL • CHANGE HYDRAULIC OIL CHANGE CARTRIDGE FILTER ARTICULATED JOINT GREA
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE LITHIUM-ION MACHINE PART MAINTENANCE WORK CHECK LEVEL BEFORE STARTING INTERVAL (HOURS) AS NEEDED 10 50 100 250 500 1000 • HYDRAULIC OIL • CHANGE HYDRAULIC OIL FILTER REPLACE CARTRIDGE •* ARTICULATE JOINT POINTS GREASING •* REDUCTION GEAR OIL MACHINE EXTENSION ARM INTERNAL SLIDING RING TURNTABLE BOLT TIGHTENING • • • CHECK LEVEL •* CHANGE * First time service interval then per chart thereafter.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Engine Air Filter Engine Oil Honda Gas Honda Gas DIPSTICK ADD Hatz Diesel Hatz Diesel MAX DIPSTICK Lube Point(s) - Replaceable Paper Element, or Foam Filter Element Lube Point(s) - Fill Cap/Dip Stick Tube Interval - Check daily. Replace paper element after 500 hrs of operation, sooner if operating in a dusty environment. Capacity - Gasoline - 0.3 gal (1.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Engine Oil Filter Engine Fuel Filter/Sediment Bowl (if equipped) Honda Gas Hatz Diesel Hatz Diesel Lube Point(s) - Filter Screen/Flush and Clean Interval - Clean every at every oil change. See procedure in engine OEM service manual.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Hydraulic Oil Filter Cartridge l B A A Lube Point(s) - Filter Cap (Indicator A) Interval - Replace after first 50 hours of use. Replace thereafter every 250 hours and every time the hydraulic oil is replaced. Lube Point(s) - Fill Cap Capacity - 6.6 gallons (25 liters) Interval - Check level daily.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Rubber Track Maintenance/Replacement 1. Ensure all debris has been removed between the wheel teeth and track links. Check track tension Stop the machine on a firm, level, and uniform surface. Raise the machine off the surface using the outriggers. Measure distance A from the bottom of the roller to the inside of the rubber belt. The rubber track tension is to be between 0.4inches (10mm) and 0.6 inches (15mm). 2.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Tightening of the track • Connect a grease gun to grease valve 2 and add grease until belt tension is within the specified values. NOTE: • If metal cores are separating discontinue use of the machine until the damaged components are replaced. If the track does not return to the specified values by following the above procedure immediately discontinue use and contact service personnel.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Replacing Rubber Tracks 5 1. Elevate the machine on firm, level and uniform surface utilizing the outriggers. 2. Remove the screws and remove cover 3 as shown in figure. 2 4 6 Installation of Rubber Track 1 1. Ensure all hydraulic cylinder grease have been removed 3 3. To loosen the track, slowly unscrew valve 1 in a counterclockwise direction. Do NOT exceed one (1) rotation. 4. Allow grease to drain.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Turntable Attach Bolts NOTE: Ensure the bolts of the coupling elements (turntable) are torqued to 183 ft-lb. (248 Nm) Battery Maintenance and Charging - Gas/ Diesel/AC-Electric NOTE: The battery is a maintenance free battery. Do NOT attempt to open a maintenance-free sealed battery. Re-charge voltage should never exceed 14.7 volts and the load intensity shall be 0.2% of the value indicated below and on the lid of the battery. 4.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.4 ELECTRIC MOTOR MAINTENANCE Periodically check the condition of the following electric motor components. Electric Motor The electric motor is located inside of the rear hydraulic valve distributor support cover. • POWER SUPPLY TERMINALS Check tightness of the nuts on the power supply terminals and make sure the insulation is intact.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE MENUS 4; 5; CANNOT BE ACCESSED ST2 OPEN A Menu Input ST2 OPEN B The signals that arrive at the board from the various sensors mounted on the machine and from the platform/remote control commands are displayed.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE GENERATOR ON or OFF depending on whether, the engine is ON or OFF. EMERG. COMM ON position indicates the emergency buttons are activated. MICROROPES ON position indicates both cables are working. START M. TE ON position indicates the engine start button (from ground) is pressed. MOTOR TEMP. OFF position with the engine running indicates the alarm is activated. MICROJIB A MICROJIB B PEDALE EM BASK. A EM BASK.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Errors Menu Working Hours Menu Indicates the agreement (OK) or not (FAULT) status of the sensors that have a double control. The sensors are listed on different screens use: Indicates the number of machine working hours. Set-up Menu The items in this menu cannot normally be accessed.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.6 LITHIUM-ION MACHINE - MAINTAINANCE • Cleaning the electrical system; Cleaning the Machine WHEN WASHING THE MACHINE, THE MAIN POWER SWITCH MUST BE DISENGAGED, THE KEY REMOVED AND THE EMERGENCY STOP BUTTON PRESSED. • Washing the outside of the machine; Never use flammable liquids. Adopt the above safety measures to prevent sparks due to short-circuits.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Battery Pack System Components and Maintenance Figure 6-5.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 1. Battery Case Cover 2. Remote Control Switch 3. 100a 48v Fuse 4. 12V - 12Ah Battery WHEN RECHARGING THE BATTERY PACK AND DURING ANY OTHER MAINTENANCE OPERATION ON THE BATTERY PACK, IT IS NECESSARY TO USE AT LEAST THE PERSONAL PROTECTIVE EQUIPMENT (PPE) LISTED BELOW. • Eye protection devices Protective glasses, for protection against sprays of hazardous materials. 5. On/off Key Switch 6. Suction Fan • Hand protection devices 7.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lithium-Ion Machine Fault Codes Table 6-10. Inverter Fault Codes (See “Errors Menu” on page 6-20 info for display information) Table 6-10. Inverter Fault Codes CODE DESCRIPTION 1 Wrong Config Cause - EEPROM memory not configured. Solution - Contact Hinowa after.sales service. 8 Watch Dog Cause - Inverter cannot start or stop electric motor. Solution - Check connections and continuity of electric motor. If OK, replace inverter.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-10. Inverter Fault Codes Table 6-10. Inverter Fault Codes CODE DESCRIPTION CODE DESCRIPTION 73 Thermis sensor KO Cause – Signal from temperature sensor greater than 4.95 Volts or less than 0.1 Volt. Solution – This is generally a temporary problem due to certain working conditions. If problem persists, replace inverter. 74 Driver shorted Cause – Relay power supply fault. Solution – Check relay power supply.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE BMS Fault Codes - (Battery Management System) Table 6-10. Inverter Fault Codes CODE DESCRIPTION 79 Incorrect start Cause – Incorrect starting procedure. Solution – Check electrical connections. This is generally a temporary problem due to certain working conditions. If problem persists, replace inverter. 86 Pedal wire KO Cause – Solution – This is generally a temporary problem due to certain working conditions.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE A99E01 – Incorrect system configuration A99E02 – Incorrect voltage A99E03 – Incorrect temperature A99E04 – Excess discharge current A99E05 – Excess charge current A99E06 – Pre.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Battery Charger Fault Codes (See “Errors Menu” on page 6-20 info for display information) Table 6-11. Battery Charger Fault Codes CODE DESCRIPTION STATUS ACTION 8 Internal logic fault. Battery charger stops working. Contact service dept. or change product. 13 Communication pro.blem with external memory. Battery charger stops working. Contact service dept. or change product. Extended shutdown or power failure.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-11. Battery Charger Fault Codes CODE 246 DESCRIPTION STATUS Stage 1 ended by timeout without reaching con- Battery charger stops working. trol voltage. Make sure battery capacity is compatible or check that battery is compliant with battery charger. If battery is correct and problem persi.sts, contact service dept. Temperature inside battery charger too high.
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE NOTES: 6-30 – JLG Lift – 3128792
SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7.
SECTION 7 - INSPECTION AND REPAIR LOG Date 7-2 Comments – JLG Lift – 3128792
Title:____________________________________________________________________ Name: ___________________________________________________________________ Who in your organization should we notify? Country: __________________________ Telephone: (_______) ____________________ _________________________________________________________________________ Address: _________________________________________________________________ Current Owner: ___________________________________________________________ Date of Tra
JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 3128792 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia +61 2 65 811111 JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +55 19 3295 0407 +55 19 3295 1025 +61 2 65 810122 JLG Deutschland GmbH Max-Planck-Str.
