AC-6000SB TOOLBOX Toolbox Installation Instructions 1
Introduction Congratulations on the purchase of your new toolbox! You can be assured your toolbox was constructed and designed with quality and performance in mind. Each component has been rigorously tested to ensure the highest level of acceptance. This installation manual was compiled for your benefit. Please read and follow the simple installation instructions described in this manual. The contents of this manual are based on the latest product information available at the time of publication.
Table of Content SAFETY .................................................................................................................4-5 GENERAL SAFETY RULES....................................................................4-5 FUNCTIONAL DESCRIPTION ...............................................................................6 MODEL....................................................................................................6 NAME OF PARTS ......................................................
Safety RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. When you see this symbol in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. UNDERSTAND SIGNAL WORDS A "DANGER, WARNING or CAUTION" safety warning will be surrounded by a "SAFETY ALERT BOX." This box is used to designate and emphasize Safety Warnings that must be followed when installing this toolbox.
CAUTION THIS INSTALLATION REQUIRES THE USE OF POWER TOOLS. SAFETY GLASSES SHOULD BE WORN AT ALL TIMES DURING THE USE OF THE POWER TOOLS. IF YOU ARE UNABLE TO LIFT A MINIMUM OF 75 LBS., THEN THIS INSTALLATION WILL REQUIRE THE USE OF TWO PEOPLE. PINCH AREA BETWEEN BODY AND LID OF TOOLBOX.
Functional Description MODEL: AC-6000SB NOTE: Some illustrations in this installation manual may show details that differ from those on your own toolbox.
Installation INSTALLATION INSTRUCTIONS: CAUTION: IF YOU ARE UNABLE TO LIFT A MINIMUM OF 75 LBS., THEN THIS INSTALLATION WILL REQUIRE THE USE OF TWO PEOPLE. Use the pictures below as a guide in locating the side mount toolbox (A). Note: If the side mount toolbox (A) is to be installed with a front mount toolbox (As shown in Drawings B and C), be sure to leave enough space between the toolboxes to allow clearance to open both toolbox lids.
Installation INSTALLATION INSTRUCTIONS: THE CAUTION: THIS INSTALLATION REQUIRES USE OF POWER TOOLS. SAFETY GLASSES SHOULD BE WORN AT ALL TIMES DURING THE USE OF THE POWER TOOLS. CAUTION: PINCH AREA BETWEEN BODY AND LID OF TOOLBOX. (FIG. 1) 1. Peel backing off the foam tape. (Fig. 2) 2. Place foam tape (B) onto the bottom of the side mount toolbox (A) to protect the bed rail of the vehicle. (Fig. 3) (Fig.1) (Fig. 2) A B B (Fig.
Installation INSTALLATION INSTRUCTIONS (CONTINUED): CAUTION: SAFETY GLASSES SHOULD BE WORN DURING THIS STEP OF THE INSTALLATION. 4. Drill 3/16“ holes through the inside of the side mount toolbox (A) (Fig. 4) and the pickup truck bed rail according to the part number listed below: • 91 - Drill four holes through the bed rail. • 92 - Drill six holes through the bed rail. • 93 - Drill eight holes through the bed rail. Secure into position using 1/4 x 1“ sheet metal screws.
Installation INSTALLATION INSTRUCTIONS (CONTINUED): 5. Hold the side mount toolbox (A) level while positioning mounting brackets (B / C) as shown below. Once the side mount toolbox (A) is level and the mounting brackets (B /C) are in the desired position, use a pair of vise-grips to hold them together. Now use the existing holes in mounting bracket (B) as a guide to drill two 3/8“ holes through mounting bracket (C).
Installation INSTALLATION INSTRUCTIONS (CONTINUED): Optional Side Mount Toolbox - Divider installation instructions: 1. Peel the backing off of each piece of CO-Tape (B) and then place the CO-Tape pieces (B) onto the back of each TB-Channel (C) as shown below. Note: There are only three TB-Dividers (D) supplied with the side mount toolbox (A). 2. Now determine exactly where you would like to place the toolbox dividers.
Maintenance MAINTENANCE INSTRUCTIONS: CLEANING INSTRUCTIONS: To maintain the luster of your toolbox, use a mild detergent. NOTE: Locks are provided as a deterrent to inadvertent opening or easy access to the contents of your toolbox. Contents stored in the toolbox are the responsibility of the user. LUBRICATION INSTRUCTIONS: All locks, latches, latching rods, and hinges should be lubricated regularly to assure smooth and proper operation for the life of the toolbox. Lubricate the following locations.
Maintenance MAINTENANCE INSTRUCTIONS (CONTINUED): TOOLBOX PUSH-BUTTON LATCH ASSEMBLY: Push-Button Latch Assembly Lever Assembly Lubricate TOOLBOX CATCH ASSEMBLY: Toolbox Installation Instructions 13
Notes 14 Toolbox Installation Instructions
Notes Toolbox Installation Instructions 15
Form #37-0826-071904 16 ©Copyright 2004, John Deere Manufactured for Deere & Company Toolbox Installation Instructions Moline, Illinois 61265 John Deere Toolbox
