*OMT182515* 450H, 550H, 650H Crawler Dozer OPERATOR'S MANUAL 450H/550H/650H Crawler Dozers OMT182515 ISSUE G3 (ENGLISH) CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. If this product contains a gasoline engine: WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Introduction Foreword READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your John Deere dealer to order.) THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S.
Introduction EPA Non-road Emissions Control Warranty Statement—Compression Ignition DXLOGOV1 —UN—28APR09 U.S. AND CANADA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS To determine if the John Deere engine qualifies for the additional warranties set forth below, look for the "Emissions Control Information" label located on the engine.
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Introduction CARB Non-road Emissions Control Warranty Statement—Compression Ignition DXLOGOV1 —UN—28APR09 CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS To determine if the John Deere engine qualifies for the additional warranties set forth below, look for the “Emission Control Information” label located on the engine.
Introduction JOHN DEERE'S WARRANTY RESPONSIBILITY: Where a warrantable condition exists, John Deere will repair or replace, as it elects, your off-road diesel engine at no cost to you, including diagnosis, parts or labor. Warranty coverage is subject to the limitations and exclusions set forth herein. The off-road diesel engine is warranted for a period of five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first.
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Introduction Technical Information Feedback Form We need your help to continually improve our technical publications. Please copy this page and FAX or mail your comments, ideas and improvements. SEND TO: John Deere Dubuque Works 18600 South John Deere Road Attn: Publications, Dept.
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Contents Page Page Safety—Safety Features Air Conditioning and Cab Heater—If Equipped .......................................................2-1-8 Windshield Wiper and Washer Controls ............2-1-8 Windshield Washer Reservoir ...........................2-1-8 Horn Switch .......................................................2-1-9 Auxiliary Power Outlet—If Equipped .................2-1-9 Side Windows—Secondary Exits ....................2-1-10 Adjust Non-Suspension Seat...........................
Contents Page Page Foot Pedals .....................................................2-2-26 Using Park Lock Lever ....................................2-2-26 Stopping the Machine......................................2-2-26 Parking the Machine........................................2-2-27 Blade Pitch Operation......................................2-2-28 Operating Blade...............................................2-2-29 Tilting Blade.....................................................
Contents Page Page Fuse Specifications for ROPS Units (Later Machines) .........................................4-1-10 Fuse Specifications for Cab Units—If Equipped (Earlier Machines).......................4-1-12 Fuse Specifications for Cab Units—If Equipped (Later Machines) .........................4-1-14 Drain Fuel Tank Sump .....................................4-1-15 Cleaning Fresh Cab Air Filter—If Equipped ....4-1-16 Cleaning Cab Air Recirculation Filter—If Equipped .................................
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Safety—Safety Features Safety Features 1 2 12 3 9 4 5 11 10 6 T155521 —UN—19JUN02 7 8 T155521 Please remember, the operator is the key to preventing accidents. 1. ROPS, FOPS, and OPS. Structures designed to help protect the operator are certified to ISO, SAE, and OSHA. Enclosures also deflect sun and rain. 2. Pressurized Cab. Positive pressure ventilation system circulates both outside and inside air through filters for a clean working environment.
Safety—General Precautions Recognize Safety Information T133555 —UN—15APR13 This is the safety alert symbol. When you see this symbol on your machine or in this manual, be alert for the potential of personal injury. Follow the precautions and safe operating practices highlighted by this symbol. A signal word — DANGER, WARNING, or CAUTION — is used with the safety alert symbol. DANGER identifies the most serious hazards.
Safety—General Precautions Wear Protective Equipment Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses. TS206 —UN—15APR13 Wear close fitting clothing and safety equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protection such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.
Safety—General Precautions Avoid High-Pressure Fluids Never search for leaks with your hands. Protect hands. Use a piece of cardboard to find location of escaping fluid. Stop engine and relieve pressure before disconnecting lines or working on hydraulic system. T133840 —UN—20SEP00 If hydraulic fluid penetrates your skin, see a doctor immediately. Injected fluid must be removed surgically within hours or gangrene may result.
Safety—General Precautions T133552 —UN—15APR13 Prevent Fires Handle Fuel Safely: Store flammable fluids away from fire hazards. Never refuel machine while smoking or when near sparks or flame. Clean Machine Regularly: Keep trash, debris, grease and oil from accumulating in engine compartment, around fuel lines, hydraulic lines, exhaust components and electrical wiring. Never store oily rags or flammable materials inside a machine compartment.
Safety—General Precautions Improper disposal of waste can threaten the environment. Fuel, oils, coolants, filters and batteries used with this machine may be harmful if not disposed of properly. Never pour waste onto the ground, down a drain, or into any water source. Air conditioning refrigerants can damage the atmosphere. Government regulations may require using a certified service center to recover and recycle used refrigerants.
Safety—Operating Precautions T133715 —UN—15APR13 Start Only From Operator's Seat Avoid unexpected machine movement. Before starting engine, sit in operator's seat. Ensure park lock lever is in “lock” position. Never attempt to start engine from the ground or tracks. Do not attempt to start engine by shorting across the starter solenoid terminals. TX03768,0000B71 -19-03NOV08-1/1 Always move the park lock lever to the “lock” position before leaving the operator's seat for any reason.
Safety—Operating Precautions Keep Riders Off Machine Riders are subject to injury. They may fall from machine, be caught between machine parts, or be struck by foreign objects. Riders may obstruct operator’s view or impair his ability to operate machine safely. T137580 —UN—22FEB01 Only allow operator on machine. TX03768,0000B73 -19-03NOV08-1/1 Before moving machine, be sure all persons are clear of the machine path. Turn around and look directly for best visibility.
Safety—Operating Precautions Do not jump if the machine tips. You will be unlikely to jump clear and the machine may crush you. Load and unload from trucks or trailers carefully. Be sure truck is wide enough and secured on a firm level surface. Use loading ramps and attach them properly to truck bed. Avoid trucks with steel beds because tracks slip more easily on steel. Be careful on slopes. Use extra care on soft, rocky or frozen ground because machine may slip sideways in these conditions.
Safety—Maintenance Precautions Park And Prepare For Service Safely Warn others of service work. Always park and prepare your machine for service or repair properly. and attachments to the ground. • Place park lock lever in “lock” position. Stop engine and remove key. • Attach a “Do Not Operate” tag in an obvious place in the operator's station. Securely support machine or attachment before working under it.
Safety—Maintenance Precautions Remove Paint Before Welding or Heating Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. TS220 —UN—15APR13 Remove paint before heating: • Remove paint a minimum of 100 mm (4 in.) from area • • to be affected by heating. If paint cannot be removed, wear an approved respirator before heating or welding. If you sand or grind paint, avoid breathing the dust. Wear an approved respirator.
Safety—Safety Signs T193970 —19—15AUG03 Safety Signs TX03768,0000B79 -19-14JAN08-1/1 1-5-1 070813 PN=26
Operation—Operator's Station T123269 —UN—06AUG99 Instrument Panel with Gauge Package—If Equipped (Earlier Machines) A—Winch Oil Pressure Indicator—If Equipped (Red) B—Check Service Code Indicator (Clear) C—STOP Indicator (Red) D—Engine Coolant Temperature Indicator (Red) E—Engine Oil Pressure Indicator (Red) F— Transmission Oil Temperature Indicator (Red) G—Hydraulic Oil Filter Restriction Indicator (Yellow) H—Fasten Seat Belt/Park Lock On Indicator (Clear) I— Transmission Oil Filter Indicator (Yellow)
Operation—Operator's Station Instrument Panel Functions (Earlier Machines) A—Winch Oil Pressure Indicator—If Equipped: Indicator will light and STOP indicator will light when oil pressure is too low. Immediately stop engine and investigate the problem. G—Hydraulic Oil Filter Restriction Indicator: Indicator will light and stay lit when hydraulic oil temperature is too high. STOP indicator will light and the audible alarm will sound.
Operation—Operator's Station Q—Hour Meter: Use to determine when your machine needs periodic maintenance. R—Under-Seat Heater ON/OFF Switch: Push upper half of switch to turn heater on. Push lower half to turn heater off. S—Transmission Speed Setting Gauge Display—If Equipped: When the machine is started, the transmission gauge speed setting default range of SP1.6 will be displayed in the gauge window (1). The speed range is displayed as a two digit value. The values can range from SP1.0 to SP3.0.
Operation—Operator's Station Instrument Panel Functions (Later Machines) 1—Select Button: With key switch “On”, press and hold the select button to cycle between displays on the display window. until it drops below 110° C (230°F). Immediately park the machine in a safe environment, stop engine and investigate the problem. 2—Display Window: The display window has seven displays.
Operation—Operator's Station power train damage may occur. See your authorized dealer to correct low pressure. If engine coolant temperature indicator lights indicating that the temperature is excessively high, DO NOT stop engine. Reduce load and run engine at fast idle for several minutes. Stop engine and service machine. After the engine is started, the gauge needle must move above the “0” point within a few seconds. If not, stop engine and see your authorized dealer.
Operation—Operator's Station Transmission Controller Display Window Structure Status Light (Red): (C) Indicates an active service code. Power Light (Green): (B) Indicates power is supplied to transmission controller. Key ON or engine running.
Operation—Operator's Station RUN: Display indicates the controller is operating, with the park lock lever in down (UNLOCKED) position . To move machine, move FNR to forward or reverse. RUN will be displayed while machine is being operated. T121142 —UN—23APR99 • Engine running • Park lock lever lowered • FNR in NEUTRAL CED,OUO1032,1171 -19-24APR99-4/6 PBrk: Display indicates the following condition: The machine will not start until park lock lever is raised to up (LOCKED) position.
Operation—Operator's Station Air Conditioning and Cab Heater—If Equipped T117838B —UN—21OCT98 IMPORTANT: Do not operate air conditioner when air temperature is below –1°C (30°F). Check refrigerant for proper charge before using air conditioner. See Check Air Conditioner Refrigerant Level—If Equipped. (Section 4-1.) • • • • Push upper half of switch (A) up to turn air conditioner on. Push lower half of switch to turn heat on. Turn temperature control knob (C) clockwise to increase temperature.
Operation—Operator's Station Horn Switch Push horn switch (A) to sound horn. T117835B —UN—20OCT98 A—Horn T157863B —UN—22JUL02 Earlier Machines Later Machines 02T,10,M165 -19-20DEC94-1/1 Auxiliary Power Outlet—If Equipped A 12-volt auxiliary power outlet (A) (if equipped) is located above the fuse access panel.
Operation—Operator's Station Side Windows—Secondary Exits To open windows, pull locking lever (B) down and squeeze two forward tabs (A). Slide window forward to desired position. Raise locking lever (B) to lock window in place. To close, pull locking lever down, squeeze tabs and slide window rearward until window latch engages. B—Lock Lever T121302B —UN—03MAY99 A—Tabs T118726B —UN—15DEC98 The side windows can be used as secondary exits.
Operation—Operator's Station Adjust Suspension Seat—If Equipped Use flip-out lever to turn weight adjustment knob (E). Turn knob clockwise for firm ride and counterclockwise for soft ride. Lift lever (D) to adjust cushion position. Lift seat fore-aft lever (A) to move seat forward and rearward. Release lever at one of several positions. Remove your weight from seat. Lift up lever (C) and move seat to one of three positions for height adjustment. T118252 —UN—16DEC98 Move seat to mid-to-aft position.
Operation—Operator's Station T128685 —UN—01MAR00 Seat Belt Seat belt and mounting hardware must be inspected for wear or damage before operating the machine. Replace the belt or mounting hardware if worn or damaged. Replace the complete seat belt assembly every three years regardless of appearance. A date label, to determine the age of the belt, is attached to each belt.
Operation—Operating The Machine Inspect Machine Daily Before Starting Safety and Protective Devices Checks Walk around machine to clear all persons from machine area before starting machine. Check condition of guards, shields, and covers Overall Machine Checks Check for worn or frayed electrical wires and loose or corroded connections. Check for bent, broken, loose, or missing boom, bucket, sheet metal, track parts.
Operation—Operating The Machine CAUTION: Use a seat belt when you operate machine to minimize chance of injury from an accident such as an overturn. 1. Turn key switch to BULB CHECK position. All indicator lights must come on. 2. If lights do not come on, check bulbs. 3. Turn key switch to ON. T118078 —UN—01DEC98 Check Instruments Before Starting (Earlier Machines) T119011 —19—16DEC98 4. The low voltage and engine oil pressure indicators must light and gauge needles must move a little.
Operation—Operating The Machine T142432 —UN—31MAY01 Check Instruments Before Starting (Later Machines) Turn key switch clockwise to ON. (Do not start engine.) The following must occur: See Instrument Panel Functions for descriptions of indicators. (Section 2-1.) • The audible alarm must sound twice. • All LCD segments in the display window (2) must light. • All gauges (3-5) must be backlit, and all gauge needles If any indicator fails to light, check the bulb.
Operation—Operating The Machine Starting the Engine (Earlier Machines) CAUTION: Prevent asphyxiation. Engine exhaust fumes can cause sickness or death to you or someone else. TS220 —UN—15APR13 If you must operate engine in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and/or windows to bring enough outside air into the area. CAUTION: Avoid possible injury or death from a runaway machine.
Operation—Operating The Machine CAUTION: Use seat belt to avoid being injured or killed in case of accident such as an overturn. TS175 —UN—23AUG88 2. Sit in seat and fasten seat belt. TX,25,RR,A2 -19-27JAN00-3/4 NOTE: Controls and switches must be in the positions described, before starting engine. 3. FNR lever (C) to neutral position. 4. Park lock lever in up (locked) position (D). IMPORTANT: To avoid engine damage, never start engine with engine speed control at high speed. 5.
Operation—Operating The Machine Starting the Engine (Later Machines) CAUTION: Prevent asphyxiation. Engine exhaust fumes can cause sickness or death to you or someone else. TS220 —UN—15APR13 If you must operate engine in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and/or windows to bring enough outside air into the area. CAUTION: Avoid possible injury or death from a runaway machine.
Operation—Operating The Machine TS175 —UN—23AUG88 2. Sit in seat and fasten seat belt. HG31779,00000BA -19-22JUL02-3/4 NOTE: Controls and switches must be in the positions described, before starting engine. 3. Move FNR lever (C) to N. 4. Park lock lever in up (locked) position (D). IMPORTANT: To avoid engine damage, never start engine with engine speed control at high speed. 5. Engine speed control lever (A) to 1/3 speed. 6. Push horn switch (B) to sound horn. 7.
Operation—Operating The Machine Starting Fluid (Cold Weather Start Aid)—If Equipped TS281 —UN—15APR13 A coolant heater without starting fluid is sufficient for cold starting when temperature is down to —25°C (—13°F). The starting fluid option is required when ambient temperature is below 0°C (32°F) and the machine is not equipped with a coolant heater. Using Starting Fluid CAUTION: Prevent possible injury from exploding container. Starting fluid is highly flammable.
Operation—Operating The Machine Operating Machine Without Start Aid Container Installed T8594AF —UN—09NOV95 If no starting fluid is needed, remove container and install dust cap (D). D—Dust Cap HG31779,00000BB -19-22JUL02-3/3 Using Coolant Heater—If Equipped A coolant heater is recommended with the winch option when ambient temperature is below —18°C (0°F). CAUTION: Prevent possible personal injury from an electrical shock. Use a heavy-duty, grounded cord to connect heater to electrical power.
Operation—Operating The Machine Operating Fuel-Fired Coolant Heater—If Equipped The diesel fuel burning heater draws fuel from machine fuel tank at a rate of approximately 0.1 gal/hr. CAUTION: Prevent asphyxiation. Engine exhaust fumes can cause sickness or death to you or someone else. Ensure the fuel system is intact and there are no leaks. Use proper coolant. Failure to do so may cause damage of engine and/or personal injury.
Operation—Operating The Machine 3. When the weekday has been adjusted, pressing (A) causes the display to stop flashing and the weekday to be stored. CED,OUO1032,1406 -19-03SEP02-2/9 T121396B —UN—11MAY99 Heating Without Programming (Time OFF) 1. Switch On Heating: Briefly press (C). 2. Display window (F) will display (H) and heating time (G). The default heating time is set to 120 minutes. It can be changed permanently or temporarily. T121393 —UN—11MAY99 1.
Operation—Operating The Machine T121396B —UN—11MAY99 Heating Without Programming (Time ON): 1. Switch On Heating: Briefly press (C). 3. Heating remains operational until the time is switched off. If the time is switched off, the heating remains switched on for 15 minutes. This time can be increased (maximum of 120 minutes), by pressing (E) or decreased in one minute increments by pressing (D). 1. Switch Off Heating: Briefly press (C). 2. The status display (K) disappears.
Operation—Operating The Machine Programming Start of Heating T121396B —UN—11MAY99 T121396B —UN—11MAY99 Selecting and Activating Memory: Three switch-on times within the following 24-hour period or one switch-on time in seven days can be stored in memory. Only one switch-on time can be activated at a time.
T121395 —UN—11MAY99 Operation—Operating The Machine 1. To activate first memory: Press (B) once. Memory display (L): 1 (default setting 12:00). 2. To activate second memory: Press (B) twice. Memory display (L): 2 (default setting 12:00). T121395 —UN—11MAY99 3. To activate third memory: Press (B) once more. Memory display (L): 3 (default setting 12:00). NOTE: Neutral status — no memory activated. 4. Press (B) repeatedly until the memory display disappears. a.
Operation—Operating The Machine T121396B —UN—11MAY99 Checking Activated Memory: The program time of the displayed memory is displayed for approximately five seconds. The display then disappears or the current time is displayed (if the time is ON). Temperature Display If an ambient temperature sensor is connected and the time is activated, the temperature can be permanently displayed by pressing (A) once. If the time is OFF, the time temperature is displayed for 15 seconds by pressing (A) twice.
Operation—Operating The Machine T121396B —UN—11MAY99 Service Codes A—Time B—Program C—Heating On D—Backwards E—Forwards F— Display Window If a service code appears in display window (F): 1. Press (C) to turn heater off and on (twice maximum). CED,OUO1032,1406 -19-03SEP02-8/9 2. Check fuse (A). 3. Check exhaust tube (A) for blockage. 4. See your authorized dealer.
Operation—Operating The Machine T6713AI1 —UN—24OCT91 T6508AE1 —UN—24OCT91 Using Booster Batteries—12 Volt System Single Battery Application A—Machine Battery(s) Two Battery Application B—Booster Battery(s) Before boost starting, machine must be properly shut down and secured to prevent unexpected machine movement when engine starts. CAUTION: An explosive gas is produced while batteries are in use or being charged. Keep flames or sparks away from the battery area.
Operation—Operating The Machine Cold Weather Warm-Up Avoid sudden operation of hydraulic functions until engine is thoroughly warmed up. Remove ice, snow, and mud from machine before operation. NOTE: If hydraulic oil is cold, hydraulic functions move slowly. Do not attempt machine operations until hydraulic functions move at close-to-normal cycle times. 1. Run engine at 1/2 speed for 5 minutes. In extremely cold conditions, an extended warming-up period will be necessary. 2.
Operation—Operating The Machine Transmission Speed Reverse Ratio Knob—If Equipped The reverse speed ratio knob (1) located to left of FNR with Transmission Speed-In-Grip lever adjusts the reverse speed as a percentage of the transmission speed setting. The reverse speed percentage settings are 80%, 100%, 115%, and 130%. Transmission speed reverse setting, will not exceed transmission maximum speed of SP3.0 11 km/h (6.8 mph). [An example; If transmission speed is SP3.
Operation—Operating The Machine T122310B —UN—16JUL99 FNR with Transmission Speed In Grip—If Equipped A—Transmission Speed In Grip Button B—Horn Button C—Transmission Reverse Ratio Knob Push the top of the FNR with transmission speed button (A) to increase transmission speed. Push the bottom of the switch to lower the machine transmission speed. from that of the machine forward speed. Turn the knob counter-clockwise to decrease machine transmission speed.
Operation—Operating The Machine Driving the Machine using FNR with Transmission Speed In Grip—If Equipped (Earlier Machines) 1. Fasten seat belt. 2. Park lock lever (5) must be in locked position (up). 3. Place FNR (2) with Transmission Speed-In-Grip to “Neutral” position. 4. Move engine speed control lever (4) to low idle position. 5. Start engine. Speed gauge (6) will display SP1.6. 6. Depress decelerator pedal. 8. Place FNR with Transmission Speed-In-Grip lever in desired position. 9.
Operation—Operating The Machine Driving the Machine using FNR with Transmission Speed In Grip—If Equipped (Later Machines) 1. Fasten seat belt. 2. Park lock lever (5) must be in locked position (up). 3. Place FNR (2) with Transmission Speed-In-Grip to “Neutral” position. 4. Move engine speed control lever (4) to low idle position. 5. Start engine. 6. Depress decelerator pedal. 8. Place FNR with Transmission Speed-In-Grip lever in desired position. 9.
Operation—Operating The Machine Steering the Machine Move lever forward to move machine forward. Move lever rearward to move machine in reverse. Movement of lever in range (A) (spring force) will slow one track to turn machine in desired direction. T118031 —19—16DEC98 CAUTION: If the machine does not steer properly, do not operate. See your authorized dealer for service. Further movement to range (B) (no spring force) will stop one track to make a pivot turn in desired direction.
Operation—Operating The Machine Steering using FNR with Transmission Speed In Grip Lever—If Equipped The FNR (2) with Transmission Speed-In-Grip controls the direction (forward and reverse), the steering (left turn, right turn), pivot turn, and counter-rotation. Moving the FNR fully right or left will cause the machine to counter-rotate.
Operation—Operating The Machine Using Engine Speed Control Lever To increase engine speed, move engine speed control lever (A) rearward to position (B) (rabbit). To decrease engine speed, move lever forward to position (C) (turtle). C—Slow Idle Position T118029 —UN—12NOV98 A—Engine Speed Control Lever B—Fast Idle Position CED,OUO1032,1072 -19-28OCT98-1/1 Hydrostatic dual path transmission provides variable travel speed (SP1.0—SP3.0) ranging from 0—11 km/h (0—6.8 mph) in forward or reverse.
Operation—Operating The Machine Foot Pedals T118042C —UN—02DEC98 CAUTION: Prevent possible injury from unexpected machine movement. Pushing on brake pedal will stop machine abruptly. NOTE: Release of brake pedal will allow machine to move. Brake pedal (B) should not be used to stop machine during normal operating conditions. Pushing on brake pedal will stop machine abruptly. Travel will resume as pedal is released. Pushing on decelerator pedal (A) will slow engine rpm and reduce machine ground speed.
Operation—Operating The Machine Parking the Machine 1. Park machine on a level surface. 2. Lower equipment to the ground. 3. Move FNR control lever (1) to N. NOTE: Park brake automatically engages when engine is not running or park lock lever is in up (locked) position. 4. Move park lock lever (3) to up (locked) position. IMPORTANT: To avoid damage to turbocharger (if equipped), run engine at 1/2 speed no load for two minutes. 5. Run engine at 1/2 speed no load for 2 minutes. 7.
Operation—Operating The Machine Blade Pitch Operation T118184B —UN—25NOV98 You may want to change the pitch of the blade depending on the type of work you are doing and the soil conditions you are dozing, or to change the feel of the dozer to operator's preference. Pitching the Blade Forward Advantages: With the top of blade pitched forward (A), the blade will not carry as much soil.
Operation—Operating The Machine Operating Blade Move control lever rearward to raise blade. Move control lever forward to lower blade. Move lever to full forward detent for float position. This position allows the blade to follow the contour of the ground. Manually release lever from this position. T121338C —UN—11MAY99 IMPORTANT: To avoid overheating of hydraulic oil, allow control lever to return to neutral when cylinders reach the end of their travel.
Operation—Operating The Machine Angling Blade Twist lever to right to angle blade to right. T118641 —UN—01DEC98 T121338E —UN—11MAY99 Twist lever to left to angle blade to left.
Operation—Operating The Machine Operating Winch—If Equipped CAUTION: Always be sure rear screen between winch and operating compartment is in place before operating winch. Operate the winch only from operator's station. A coolant heater is recommended with winch option if ambient temperature is below —18°C (0°F). Before operating winch, place winch control in free spool to circulate oil through winch until transmission oil reaches operating temperature.
Operation—Operating The Machine Fasten Cable to Winch Drum—4000S Series Maximum Cable Capacities Cable Size Winch Capacity 15.88 mm (0.625 in.) 77.4 m (254 ft) 19.05 mm (0.75 in.) 54.6 m (179 ft) 22.23 mm (0.875 in.) 39.3 m (129 ft) To conform with certain state laws, the cable must be attached to the drum so that it can come loose if the cable is unwound from winch drum.
Operation—Operating The Machine • Second Method—Fixed Anchor: 1. Remove drum plug. T7382AJ —UN—03OCT90 T7382AK —UN—03OCT90 2. Thread cable up through small hole and wrap cable around wedge (A). Insert cable back down through lower hole and pull wedge into drum (B).
Operation—Operating The Machine • Third Method: IMPORTANT: If you unwind cable below one turn on drum, cable will come off drum. 1. Remove drum plug (B). CAUTION: Prevent possible injury from cable wire. Wear gloves when handling cable to protect hands from cable wire cuts. DO NOT guide cable on winch with your hands. 2. Thread cable up through small hole and insert cable back down through lower hole. Pull loop into drum. 3. Adjust free spool drag to operator's preference.
Operation—Operating The Machine Winch Free Spool Drag Adjustment The winch drum drag can be adjusted to operator's preference. 1. Start engine. 2. Lower equipment to ground. 3. Engage park brake. 4. Place winch control handle in FREE SPOOL position. 5. Loosen nut (A). T118240B —UN—12NOV98 6. Adjust slotted shaft to desired winch drum drag. 7. Tighten nut. A—Nut Winch (right side) TX,35,RR4679 -19-10JAN12-1/1 Avoid Track Damage IMPORTANT: Avoid machine damage.
Operation—Operating The Machine Loading Machine on a Trailer 1. Keep the trailer bed clean. 2. Put chock blocks (A) against truck wheels. T87155 —UN—09NOV88 3. Use a ramp or loading dock. Ramps must be strong enough, have a low angle, and be of correct height. 4. Fasten seat belt before starting engine. 5. Load and unload the machine on a level surface. CAUTION: Prevent possible injury from unexpected machine movement. Whenever possible, back the machine onto the trailer to prevent possible tipping.
Operation—Operating The Machine Releasing the Park Brake to Tow the Machine Order CO2 Inflation Kit and attaching hardware through your authorized dealer. CAUTION: Prevent possible injury from unexpected machine movement. Do not try to start engine when towing. Extensive machine damage and/or personal injury may result. IMPORTANT: DO NOT tow machine faster than 2.4 km/h (1.5 mph) or extensive machine damage may result. 1. Stop engine. 2. Move park lock lever down to unlocked position. 3.
Operation—Operating The Machine IMPORTANT: Release brakes using CO2 with a MINIMUM pressure of 200 psi and a MAXIMUM pressure of 400 psi. DO NOT exceed the limits of the charge pressure gauge on dash. NOTE: The brakes initially start to release at approximately 150 psi and are fully released at approximately 190 psi. With the park lock lever down, monitor the pressure on the transmission oil pressure gauge on the instrument panel. 8.
Maintenance—Machine Diesel Fuel Consult your local fuel distributor for properties of the diesel fuel available in your area. In general, diesel fuels are blended to satisfy the low temperature requirements of the geographical area in which they are marketed. Diesel fuels specified to EN 590 or ASTM D975 are recommended. Renewable diesel fuel produced by hydrotreating animal fats and vegetable oils is basically identical to petroleum diesel fuel.
Maintenance—Machine Handling and Storing Diesel Fuel CAUTION: Reduce the risk of fire. Handle fuel carefully. DO NOT fill the fuel tank when engine is running. DO NOT smoke while you fill the fuel tank or service the fuel system. Fill the fuel tank at the end of each day's operation to prevent water condensation and freezing during cold weather. Keep all storage tanks as full as practicable to minimize condensation.
Maintenance—Machine Diesel Engine Break-In Oil New engines are filled at the factory with either John Deere Break-In™ or John Deere Break-In Plus™ Engine Oil. During the break-in period, add John Deere Break-In™ or Break-In Plus ™ Engine Oil, respectively, as needed to maintain the specified oil level. Operate the engine under various conditions, particularly heavy loads with minimal idling, to help seat engine components properly.
Maintenance—Machine 30 o C 86 o F 20 o C 68 o F 10 o C 50 o F 0o C 32 o F -10 o C 14 o F -20 o C -4 o F -30 o C -22 o F -40 o C -40 o F Other oils may be used if they meet one or more of the following: • John Deere Torq-Gard™ • API Service Category CJ-4 • API Service Category CI-4 PLUS • API Service Category CI-4 • API Service Category CH-4 • API Service Category CG-4 • API Service Category CF-4 • ACEA Oil Sequence E9 • ACEA Oil Sequence E7 • ACEA Oil Sequence E6 • ACEA Oil Sequence E5 • A
Maintenance—Machine Transmission and Hydraulic Oil Use oil viscosity based on the expected air temperature range during the period between oil changes.
Maintenance—Machine T8448AT —19—26JUN95 Final Drive Oil Depending on the expected air temperature range between oil changes, use oil viscosity shown on the chart above. John Deere HY-GARD ® is preferred. • John Deere API GL-5 Gear Oil (SAE 80W90) Arctic oils (such as Military Specifications MIL-L-46167B) may be used at temperatures below — 30°C (—22°F). Other oils may be used if they meet the following: HY-GARD is a registered trademark of Deere & Company.
Maintenance—Machine Winch Oil Use oil viscosity based on expected air temperature range during period between oil changes.
Maintenance—Machine Heavy Duty Diesel Engine Coolant The engine cooling system is filled to provide year-round protection against corrosion and cylinder liner pitting, and winter freeze protection to -37°C (-34°F). If protection at lower temperatures is required, consult your John Deere dealer for recommendations. The following engine coolants are preferred: • Is formulated with a quality nitrite-free additive package.
Maintenance—Periodic Maintenance Service Your Machine at Specified Intervals T117480 —UN—20OCT98 Lubricate and make service checks and adjustments at intervals shown on the periodic maintenance chart and on the following pages. 450H Shown 03T,50,M75 -19-24APR99-1/1 Check the Hour Meter Regularly Use the hour meter (A) to determine when your machine needs periodic maintenance. T127205B —UN—07JAN00 Intervals on the periodic maintenance chart are for operating in normal conditions.
Maintenance—Periodic Maintenance Fuel Tank To avoid condensation, fill the fuel tank at the end of each day's operation. Specification 450H Fuel Tank—Capacity.................................................................. 136 L (36 gal) 550H and 650H Fuel Tank—Capacity.................................................................. 178 L (47 gal) TS185 —UN—23AUG88 CAUTION: Handle fuel carefully. If the engine is hot or running, do not fill the fuel tank.
Maintenance—Periodic Maintenance T111411 —UN—16SEP97 T111410 —UN—16SEP97 Oilscan Plus ®, Coolscan Plus ®, Dieselscan and 3-Way Coolant Test Kit 3-Way Coolant Test Kit Oilscan Plus® Oilscan Plus, Coolscan Plus, Dieselscan and 3-Way Coolant Test Kits are John Deere fluid sampling products to help you monitor machine performance and system condition.
Maintenance—Periodic Maintenance Service Intervals Model: □ 450H,550H,650H Customer: Delivery Date: PIN/Serial Number: Hour Meter Reading: SERVICE INTERVALS Service your machine at intervals shown on this chart. Also, perform service on items at multiples of the original requirement. For example, at 500 hours also service those items (if applicable) listed under 250 hours, 100 hours, 50 hours and 10 hours or daily.
Maintenance—Periodic Maintenance Winch Oil (If Equipped) TY6354 38 L (10 gal) 38 L (10 gal) OILSCAN ® Kits Diesel Engine Oil AT317904 1 1 1 1 Transmission Oil AT303189 1 1 1 1 Final Drive Oil AT303189 2 2 2 2 Hydraulic Oil AT303189 1 1 1 1 DIESELSCAN AT180344 1 1 1 1 Coolant Conditioner TY16004 As needed Coolscan Plus® Kit (Ten samples per kit) AT183016 1 1 1 Dieselscan Kit (Six samples per kit) AT180344 1 1 1 Model: □ 450H,550H,650H PIN/Serial Number: 1 Cus
Maintenance—As Required Inspect Serpentine Belt 1. Check belt regularly for wear, especially for cracks at the bottom of grooves and for frayed edges. T118237 —UN—01DEC98 2. If necessary, replace belt. 3. Place pipe wrench on top side of adjuster assembly (A). Pull pipe wrench handle down and pull tension adjuster assembly away from belt, releasing belt tension. 4. Hold tension adjuster assembly away from belt while removing old belt and installing new belt. 5.
Maintenance—As Required Check Track Sag Maintaining the proper amount of track sag is the single most important adjustment the operator can make. Tight tracks can reduced the amount of wear life by more than 50% over tracks which are properly maintained at 51 mm (2 in.) of sag. Tight tracks increase the loading on the undercarriage components and accelerate the wear rate. Track sag should be adjusted as the soil conditions change. See Track Sag General Information. (Section 4-1.) 1.
Maintenance—As Required Adjust Track Sag CAUTION: Grease for track adjuster cylinder is under high pressure. Never remove grease fitting to release the grease. If grease does not escape immediately from vent hole when fitting has been loosened, slowly drive unit in forward and reverse until grease escapes. DO NOT disassemble parts unless you know the correct procedure and have correct tools. (See your authorized dealer.) T118011B —UN—11NOV98 If an accident occurs, see a doctor immediately.
Maintenance—As Required NOTE: Grease gun with 52 200 kPa (552 bar) (8000 psi) minimum capacity is required. 2. Apply grease to grease fitting (B) using a 55,200 kPa (550 bar) (8000 psi) capacity grease gun. 3. After adding grease, move machine forward and reverse to allow track adjuster cylinder to fully adjust. 4. Check track sag again. Repeat procedure if necessary. 5. Install plug. Increase Track Sag: T118012B —UN—01DEC98 1. Remove access plug. 2.
Maintenance—As Required Operating in Mud or Snow IMPORTANT: Prevent machine damage to cylinders and tracks due to debris. If operating crawler in deep mud or snow, clean the undercarriage around the machine (A) daily. Remove debris and mud from around the cylinders and tracks to prevent machine damage. A Use appropriate tools to remove mud and debris, being extra aware of material that may freeze around cylinders.
Maintenance—Every 10 Hours or Daily Check Coolant Level T6464AV —UN—18OCT88 CAUTION: Prevent injury from hot spraying coolant. Do not remove radiator filler cap unless engine is cool. Loosen cap slowly to the stop. Release all pressure before removing cap. 1. With the engine cold, coolant level must be between HOT and COLD marks on recovery tank (A). 2. If coolant is below the COLD mark, add coolant to the recovery tank. 3.
Maintenance—Every 10 Hours or Daily Check Engine Oil Level IMPORTANT: Do not run engine when oil level is below the ADD mark. T118421 —UN—12NOV98 The most accurate oil level reading is obtained when the engine is cold before starting the engine for the day's operation. 1. Park machine on a level surface. 2. Engage the park lock lever in the locked position. 3. Make sure dipstick is fully seated. 450H Shown 4. Remove dipstick (A) to check oil level.
Maintenance—Every 10 Hours or Daily Check Hydraulic Oil Level 1. Park machine on level surface and lower all equipment to ground. 2. Turn key switch to “Off”. 3. The hydraulic oil reservoir, fill port and sight glass are located on the right side of machine. Oil must be between ADD and FULL marks in sight glass tube (A). T117862B —UN—26OCT98 IMPORTANT: DO NOT operate engine without oil in reservoir. 4. If necessary, remove cap and add oil to fill port (B). See Transmission and Hydraulic Oil.
Maintenance—Every 10 Hours or Daily Clean Dust Unloader Valve T117894B —UN—03NOV98 IMPORTANT: A missing, damaged or hardened dust unloader valve will make engine air screen ineffective, causing very short element life. Valve should suck closed above 1/3 engine speed. It is not necessary to remove engine side shield to clean dust unloader valve. The valve can be accessed through service panel in hood. Squeeze dust valve (A) to remove dust from air cleaner.
Maintenance—Every 10 Hours or Daily Check Winch Oil—If Equipped 1. Park machine on level surface and lower all equipment to ground. T133718B —UN—07SEP00 2. With engine running, move engine speed lever to fast idle. Make sure transmission control lever is in neutral position (N). 3. Loosen winch oil dipstick (1) and remove. 4. Check dipstick. 5. Oil must be between ADD and FULL marks on dipstick. 6. If necessary, add oil. See Final Drive and Winch Oil. (Section 3-1.
Maintenance—After 100 Hours Change Engine Break-In Oil and Filter 1. Run engine to warm oil. Stop engine. T117875B —UN—03NOV98 2. Remove cap screws and remove oil pan access cover (located below engine). 3. Remove drain plug or open drain valve, if equipped, and allow oil to drain into a container. Dispose of waste oil properly. 4. Install drain plug. 5. Remove oil filter (A). 6. Apply thin film of oil to gasket of new filter. 7. Install new filter.
Maintenance—Every 250 Hours Drain Final Fuel Filter Sediment 1. Loosen drain valve (A). Drain liquid for several seconds or until water and sediment is removed. T117912B —UN—02NOV98 2. Tighten drain valve. 3. Bleed fuel system. See Replace Final Fuel Filter. (Section 3-7.) A—Drain Valve CED,OUO1032,1173 -19-03SEP02-1/1 Check Final Drives Oil Level 1. Park machine on a level surface and turn engine off. T117889B —UN—03NOV98 2. Remove oil level and filler plug (A). Oil MUST be within 13 mm (0.5 in.
Maintenance—Every 500 Hours Change Engine Oil and Filter (450H, 550H Later Machines) 1. Run engine to warm oil. Stop engine. T117875B —UN—03NOV98 2. Remove cap screws and remove oil pan access cover (located below engine). 3. Remove drain plug or open drain valve, if equipped, and allow oil to drain into a container. Dispose of waste oil properly. 4. Install drain plug. 5. Remove oil filter (A). 6. Apply thin film of oil to gasket of new filter. A—Oil Filter 7. Install new filter.
Maintenance—Every 500 Hours Replace Final Fuel Filter NOTE: Dispose of waste properly. 2. Remove fuel drain knob (C) from filter element and install on new filter. 3. Clean filter base (D). NOTE: Do not attempt to turn filter element into base. T117912C —UN—11NOV98 1. Turn retaining ring (A) counterclockwise and remove filter element (B). Allow sediment to drain into a container. 5. Turn retaining ring clockwise into filter base until retaining ring clicks tightly into place. 6.
Maintenance—Every 500 Hours Replace Primary Fuel Filter 1. Thoroughly clean primary fuel filter and water separator assembly and surrounding area. T118016B —UN—11NOV98 2. Connect a drain line (A) to filter drain adapters and drain all fuel from filters. 3. Firmly grasp the retaining ring and rotate it counterclockwise 1/4 turn. Remove ring with filter element (B). 4. Inspect filter mounting base for cleanliness. Clean as required. 5. Remove water separator bowl (C). Drain and clean separator bowl.
Maintenance—Every 500 Hours Check Coolant Conditioner in Radiator CAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns. TS281 —UN—15APR13 Remove filler cap only when engine is cold or when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. IMPORTANT: John Deere Liquid Coolant Conditioner does not protect against freezing. Coolant conditioner prevents rust, scale, and liner cavitation.
Maintenance—Every 500 Hours Check Battery Electrolyte Level and Terminals CAUTION: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (–) battery clamp first and replace it last. Sulfuric acid in battery electrolyte is poisonous.
Maintenance—Every 500 Hours IMPORTANT: During freezing weather, batteries must be charged after water is added to prevent battery freezing. Charge battery using a battery charger or by running the engine. T6996DB —UN—10FEB89 4. Fill each cell to within specified range with distilled water. DO NOT overfill. CAUTION: Battery gas can explode from sparks of battery causing personal injury. Always remove grounded (—) battery clamp first and replace it last. 5. Disconnect battery clamps, grounded clamp first.
Maintenance—Every 500 Hours T118733B —UN—03DEC98 T118732C —UN—16DEC98 Replace Winch Oil Filter—If Equipped Winch Oil Filter Location Winch Shown Removed for Clarity of Photo 1. The winch oil filter is located on right side between winch and crawler (A). 2. Remove three cap screws from oil filter access cover. T133718E —UN—30AUG02 NOTE: The filter canister has a recessed 1/2 in. drive on bottom to assist removal of filter. 3. Remove oil filter access cover. 4.
Maintenance—Every 1000 Hours Clean Engine Crankcase Ventilation Tube Remove tube (1). Clean and install. TX1034222A —UN—08JAN08 1— Tube Engine Crankcase Tube TX,85,FF1956 -19-28JAN08-1/1 Change Final Drives Oil 1. Remove drain plug (B) on each side of machine. T117898B —UN—05NOV98 2. Drain all oil. Allow oil to drain into a container. Dispose of waste oil properly. Specification Final Drives Oil (Each Side)—Capacity......................................................................8.5 L (9 qt) 3.
Maintenance—Every 1000 Hours Replace Air Cleaner Elements T118422 —UN—12NOV98 1. On earlier 450H machines: Remove cover by pulling yellow lever (A) out approximately 13 mm (1/2 in.) and rotating cover counterclockwise approximately 25 mm (1 in.). 2. On later 450H machines and all 550H and 650H machines: Unfasten latches (A). Remove cover.
Maintenance—Every 1000 Hours 3. Remove primary element (B). 4. Remove secondary element (C). 5. Clean air cleaner housing. T117903B —UN—05NOV98 IMPORTANT: Do not install secondary element backward. 6. Install new elements. Make sure elements are fully seated into housing. 7. On 450H machines: Install cover with the dust unloader valve in the 5 o'clock position and yellow lever pulled out. While firmly pushing cover onto housing, rotate cover clockwise approximately 25 mm (1 in.
Maintenance—Every 1000 Hours Winch Oil Filter T118732D —UN—27APR99 T118733B —UN—03DEC98 Drain and Refill Winch Oil and Replace Filter—If Equipped Winch Shown Removed for Clarity of Photo Winch oil filter (A) is located on right side between winch and crawler . 1. Remove three cap screws from oil filter access cover. T119546B —UN—14JAN99 2. Remove oil filter access cover. 3. Remove filter (C) by turning counterclockwise. 4. Remove drain plug (B). Allow oil to drain into container.
Maintenance—Every 1000 Hours Clean or Replace Winch Hydraulic Breather Filter—If Equipped The breather filter is located in the right service compartment. 1. Loosen clamp cap screw. 2. Remove hose (1) from breather filter (2). 3. Using compressed air, clean filter. If filter can not be cleaned, replace filter. 4. Install hose end on filter making sure arrow points in same direction (toward reservoir). 5. Tighten clamp (3) with cap screw.
Maintenance—Every 2000 Hours Adjust Engine Valve Lash (Clearance) See your authorized dealer. CED,OUO1032,1136 -19-14JAN08-1/1 Change Hydraulic Oil and Filter IMPORTANT: DO NOT operate engine without oil in reservoir. T117860C —UN—26OCT98 1. The hydraulic reservoir, filter and drain are located on right side of machine. Remove fill cap (A). A—Fill Cap CED,OUO1032,1125 -19-02NOV98-1/3 2. Remove hydraulic drain access panel (A).
Maintenance—Every 2000 Hours 4. Remove filter (A) by turning counterclockwise. 5. Apply thin film of oil to gasket of new filter. T117893B —UN—03NOV98 6. Install new filter. Turn filter clockwise by hand until gasket touches mounting surface. 7. Tighten additional 1/2 turn. 8. Fill reservoir with oil. See Transmission and Hydraulic Oil. (Section 3-1.) Specification Hydraulic Oil Reservoir—Capacity......................................32 L (8.5 gal) Approximate 9.
Maintenance—Every 2000 Hours 2. Remove transmission drain access panel (A). 3. Attach hose to drain valve (B), if equipped, or remove drain plug and route hose to container. Drain oil. Dispose of waste oil properly. A—Access Panel T118650B —UN—02DEC98 4. Put shallow pan on battery cover to prevent oil from transmission filter from dripping on battery(ies). B—Drain Valve T117897C —UN—12NOV98 450H Shown Optional Drain Valve Shown HG31779,00000D0 -19-06JUN05-2/3 5.
Miscellaneous—Machine Drain the Cooling System T118437 —UN—12NOV98 Every three years or 3000 hours, if John Deere Coolant is used, drain and flush cooling system using commercial products, replace thermostats, and fill with new coolant. CAUTION: DO NOT remove the radiator fill cap unless the engine is cool. Then loosen the cap slowly to the stop. Release all pressure before removing the cap. 1. Release pressure and then remove radiator cap (A).
Miscellaneous—Machine Fill the Cooling System TS281 —UN—15APR13 CAUTION: DO NOT remove radiator cap unless engine is cool. Turn the cap slowly to the stop. Release all pressure before removing cap. With engine COLD, coolant level must be between HOT and COLD marks on recovery tank (A). If coolant is below COLD mark, add coolant to the recovery tank. If there is no coolant in recovery tank, add coolant to recovery tank and radiator.
Miscellaneous—Machine Do Not Service or Adjust Injection Nozzles or Injection Pump If injection nozzles are not working correctly or are dirty, the engine will not run normally. See your authorized dealer for service. Do not service an injection pump that is not operating correctly. See your authorized injection pump service center. Changing the injection pump in any way not approved by the manufacturer will end the warranty. See your copy of the John Deere warranty on this machine.
Miscellaneous—Machine Cleaning Dusty Primary Element IMPORTANT: A damaged or dirty element may cause engine damage. Install new element: T90684 —UN—10NOV88 • If the element shows damage and needs to be replaced. • If element is visibly dirty and will not clean. • After 1000 hours service or annually. DO NOT clean a secondary element. Install a new element carefully centering it in the canister. T47764 —UN—09NOV88 1. Tap element with the palm of your hand, NOT ON A HARD SURFACE.
Miscellaneous—Machine Handling, Checking and Servicing Batteries Carefully TS204 —UN—15APR13 CAUTION: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (-) battery clamp first and replace it last. Sulfuric acid in battery electrolyte is poisonous.
Miscellaneous—Machine See your authorized dealer for JT05460 SERVICEGARD™ battery and coolant tester. Follow directions included with the tester. T85402 —UN—10NOV88 A fully charged battery will have a corrected specific gravity reading of 1.260. If the reading is below 1.200, charge the battery. Battery And Coolant Tester SERVICEGARD is a trademark of Deere & Company TX03679,0001788 -19-29APR11-2/2 Replacing Batteries The dual battery option is required when the ambient temperature is below 0°C (32°F).
Miscellaneous—Machine Removing Batteries CAUTION: Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. TS204 —UN—15APR13 Always remove grounded (–) battery clamp first and replace it last. 1. Turn battery disconnect switch to “Off”. 2. Remove battery cover. 3. Disconnect negative battery cable(s) first then positive (+) cable(s). 4. Remove nuts to remove hold down frame(s). 5. Lift out battery/batteries. T117482 —UN—20OCT98 6.
Miscellaneous—Machine T121137 —UN—23APR99 Fuse Specifications for ROPS Units (Earlier Machines) Continued on next page 4-1-8 CED,OUO1032,1064 -19-24APR99-1/2 070813 PN=124
Miscellaneous—Machine F1— 10A Start Fuse F2— 5A Fuel Shut-Off Fuse F3— 15A Start Aid Fuse F4— 10A Horn Fuse F5— 10A Transmission Controller F14— 15A Auxiliary Lights F15— 15A Heater Fuse Fuse F16— 20A Light Circuit Breaker F6— 10A Monitor/Gauge Fuse F13— 15A Auxiliary Lights IMPORTANT: Install fuse with correct amperage rating to prevent electrical system damage from overload.
Miscellaneous—Machine Fuse Specifications for ROPS Units (Later Machines) HORN RELAY F1 K7 10A START F4 10A HORN TRANS CONTROLLER/ MONITOR RELAY F15 20A ROPS HEATER K8 F16 20A CB LIGHTS F14 10A SPARE F23 10A FUEL SHUT OFF (650) F5 F6 10A TRANS CONTROLLER F19 10A SERVICE EXPERT 7.5A MONITOR F2 10A SPARE/FUEL FILTER HEATER F3 F20 15A START AID/ ALTERNATOR 5A ENG.
Miscellaneous—Machine F1 — 10A Start Fuse F2— 15A Spare/Fuel Filter Heater Fuse F3— 15A Start Aid/Alternator Excitation Fuse F4 — 10A Horn Fuse F5— 10A Transmission Controller Fuse F6— 7.
Miscellaneous—Machine T121389 —UN—11MAY99 Fuse Specifications for Cab Units—If Equipped (Earlier Machines) Continued on next page 4-1-12 CED,OUO1032,1065 -19-24APR99-1/2 070813 PN=128
Miscellaneous—Machine F1— 10A Start Fuse F2— 5A Fuel Shut-Off Fuse F3— 15A Start Aid Fuse F4— 10A Horn Fuse F5— 10A Transmission Controller Fuse F6— 10A Monitor/Gauge Fuse F7— 15A Heater Blower Fuse F8— 15A Condenser Fan Fuse F9— 15A Condenser Fan Fuse F10— 5A A/C Compressor Fuse (S.N. —874114); 10A A/C Compressor Fuse (S.N. 874115— ) F11— 15A Front/Rear Wiper Fuse F12— F13— F14— F15— F16— F17— IMPORTANT: Install fuse with correct amperage rating to prevent electrical system damage from overload.
Miscellaneous—Machine Fuse Specifications for Cab Units—If Equipped (Later Machines) F1 ACC RELAY #2 10A START F7 15A HEATER BLOWER F10 10A A/C COMP F14 F8 15A COND FAN #1 F23 F5 F9 15A COND FAN #2 20A CB LIGHT K4 HEATER BLOWER RELAY K5 10A RADIO/ DOME LIGHT F17 10A FUEL SHUT OFF (650) 10A TRANS CONTROLLER 10A SPARE/FUEL FILTER HEATER 15A START AID/ ALTERNATOR 15A SPARE ACC RELAY #3 F22 15A FRONT & REAR WIPERS F11 15A DOOR WIPERS F12 10A SERVICE EXPERT F19 7.
Miscellaneous—Machine F1— 10A Start Fuse F2— 10A Spare/Fuel Filter Heater Fuse F3— 15A Start Aid Fuse F4— 10A Horn Fuse F5— 10A Transmission Controller Fuse F6— 7.
Miscellaneous—Machine Cleaning Fresh Cab Air Filter—If Equipped 1. Loosen wing nuts (A) to remove access cover. 3. Tap filter on flat surface with dirty side down to loosen and remove large portions of dirt. 4. Install filter. Tighten wing nuts. T120688B —UN—23MAR99 A—Wing Nuts (2 used) T118218B —UN—11NOV98 2. Remove filter holder from compartment. Remove filter element. CED,OUO1032,1138 -19-18FEB08-1/1 Cleaning Cab Air Recirculation Filter—If Equipped Pull latch holding filter in place. 2.
Miscellaneous—Machine Check Air Conditioner Refrigerant Level—If Equipped T121303B —UN—03MAY99 IMPORTANT: Prevent possible compressor damage. If receiver/dryer moisture eye color indicates "wet" (pink), dryer is saturated and should be changed within the next 100 machine hours to prevent further buildup of moisture in refrigerant. 1. Remove left side access cover of air conditioning compartment. 2. Using a mirror (A), check color of sight glass (B) to see if receiver/dryer is wet (pink) or dry (blue). 3.
Miscellaneous—Machine Track Sag General Information T7800AJ —UN—31JUL92 Properly adjusted tracks prolong chain life. To get the maximum life out of track bushings, keep the track sag properly adjusted. Improperly adjusted track wears at a more rapid rate. A tight track causes higher loading which will increase wear on the pins, bushings, links, sprocket and front idler. The graph (A) shows how the loading on the track chain increases significantly when tracks are too tight.
Miscellaneous—Machine Adding Oil to the Roller NOTE: Rollers are serviced off of the machine. 1. Remove plug (B) from roller. T113532 —UN—17FEB98 2. Rotate plug opening to 45° angle. 3. Fill roller with oil until the oil starts to drip out. See Track Rollers, Front Idler and Carrier Roller Oil. (Section 3-1.) 4. Apply pipe sealant or TEFLON® tape to new plug. Install plug. B—Plug TEFLON is a registered trademark of Du Pont Co.
Miscellaneous—Machine Checking Neutral Start System 1. T118001B —UN—11NOV98 CAUTION: Avoid possible injury or death. Be sure all people are away from machine when neutral start checks are performed. Move FNR lever to N. 2. Move park lock lever to down (unlocked) position (A). 3. Turn key switch to “Start” position. Starter must not engage. If engine starts, see your authorized dealer. 4. Move park lock lever to up (locked) position (B). 5. Turn key switch to “Start” position. Starter should engage.
Miscellaneous—Machine Checking Track Shoe Cap Screw Torque T6009AN —UN—09FEB89 Track shoe bolt torque should be periodically checked. If the cap screws do not meet the minimum torque specifications, remove the shoes and clean the mating surfaces of the shoes and links before tightening the bolts. Specification 450H and 550H Track Shoe Minimum Checking—Torque...................................... 305 ± 14 N·m (225 ± 10 lb-ft) 650H Track Shoe Minimum Checking—Torque......................................
Miscellaneous—Machine Unified Inch Bolt and Screw Torque Values TS1671 —UN—01MAY03 Bolt or Screw Size 1/4 5/16 3/8 7/16 SAE Grade 2a SAE Grade 1 b c Lubricatedb Dry Lubricated SAE Grade 5, 5.1 or 5.2 Dryc Lubricatedb Dryc SAE Grade 8 or 8.2 Lubricatedb Dryc N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150 N·m lb.-ft. N·m lb.-ft. 28 20.5 35 26 7.7 13.
Miscellaneous—Machine Metric Bolt and Screw Torque Values TS1670 —UN—01MAY03 Bolt or Screw Size M6 M8 M10 4.8 8.8 9.8 10.9 12.9 12.9 4.8 8.8 9.8 10.9 12.9 12.9 Class 4.8 Lubricateda Class 8.8 or 9.8 Dryb Lubricateda Class 10.9 Dryb Lubricateda Class 12.9 Dryb Lubricateda Dryb N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m lb.-in. N·m 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172 N·m lb.-ft. N·m lb.-ft.
Miscellaneous—Operational Checkout Operational Checkout Use this procedure to check all systems and functions on the machine. It is designed so you can make a quick check of the operation of the machine while doing a walk-around inspection and performing specific checks from the operator's seat. A location will be required which is level and has adequate space to complete the checks. No tools or equipment are needed to perform the checkout.
Miscellaneous—Operational Checkout Radiator Outside Air Flow Check (Blower Fan) CAUTION: Prevent possible injury from unexpected machine movement. Keep park lock lever in up (locked) position during this check to prevent movement of unit. Start engine. Run at fast idle. FEEL: Air flow must be brisk and even through radiator. NOTE: It is normal to have less air flow at center of fan. Stop engine. Inspect fins for mud and debris. LOOK: Sides of radiator must be free of mud, leaves, grass, and other debris.
Miscellaneous—Operational Checkout Fan Shroud and Fan Guard Checks T6488GC —UN—23AUG93 Check fan to fan shroud clearance. Inspect fan guard. OK: Check complete. LOOK: Fan must be centered in fan shroud. NOT OK: Adjust fan shroud to center fan. See your authorized dealer. LOOK: Guard must NOT be bent or damaged, all mounting brackets must be intact and all hardware must be tight. NOT OK: Repair or replace guard. Tighten hardware. See your authorized dealer.
Miscellaneous—Operational Checkout Start Aid Checks T118188B —UN—02NOV98 T118723B —UN—01DEC98 A—Canister Open right rear service door. Check position of canister (A) in holder. Inspect plastic line from top of starting aid to air intake manifold. Press and hold starting aid button down to operate starting aid. OK: Check complete. LOOK: There must NOT be any kinks or breaks in line and ends must be installed securely. NOT OK: Can must click onto solenoid.
Miscellaneous—Operational Checkout Fuel Cap T118247C —UN—24NOV98 Remove fuel cap. NOTE: Air "hiss" from tank is normal when cap is removed. Inspect fuel cap seal. OK: Check complete. LOOK: Seal on fuel cap must NOT be damaged and vents must be open. NOT OK: Replace fuel cap. HG31779,00000D1 -19-03SEP02-12/57 Fuel Tank Check T118247C —UN—24NOV98 NOTE: Do this check before you refuel. Remove fuel cap. Use a flashlight and inspect bottom of fuel tank by shining light through the fuel.
Miscellaneous—Operational Checkout Final Fuel Filter Checks T119041B —UN—15DEC98 T119032B —UN—15DEC98 Remove right side engine side shield. "Crack" open bleed screw on fuel filter and operate hand primer on fuel transfer pump. LOOK: Fuel must come out of bleed screw when hand primer is operated. Tighten bleed screw of fuel filter and again operate hand primer on fuel pump. FEEL: Resistance must be felt when fuel is being pumped and no resistance will be felt after system is pumped up.
Miscellaneous—Operational Checkout Transmission Filter Restriction Indicator, Transmission Oil Temperature and Park Brake Indicator Check Key switch "On" to bulb check position. LOOK: Transmission oil filter restriction light, hydraulic oil filter restriction light, transmission oil temperature light, fasten seat belt indicator, and park brake indicator on. Start engine and set at slow idle. LOOK: Transmission oil filter and temperature indicators OFF, park brake indicator on. Lower park brake lever.
Miscellaneous—Operational Checkout Steering Checks Transmission speed control at minimum speed position or speed in grip (if equipped) at 1.0. Run engine at approximately 1200 rpm. FNR to forward. Move steer lever or speed in grip to right hand detent position. LOOK: The right hand track should stop and transmission pressure should remain in the green. Move steer lever to maximum right hand position. LOOK: The right hand track must counter-rotate and transmission pressure should remain in the green.
Miscellaneous—Operational Checkout Battery Disconnect Switch, Key Switch, Display Monitor, Battery, And Hour Meter Checks HG31779,00000D1 -19-03SEP02-25/57 Battery Disconnect Switch Check T118722B —UN—01DEC98 NOTE: Disconnect switch is located on left side of machine through the battery access door. Turn battery disconnect switch OFF. Turn key switch "On". OK: Check battery disconnect switch. See your authorized dealer. LOOK: Do indicator lights illuminate? NOT OK: Continue check.
Miscellaneous—Operational Checkout Front/Rear Wiper and Washer Motor Check—If Equipped T119018B —UN—14DEC98 A—Front/Rear Wiper Rocker Switch Key switch “On”. Push rocker switch (A) to first detent, middle position. LOOK: Both front/rear wiper motors should operate. Push rocker switch all the way in and hold. OK: Go to next check. LOOK: Both front/rear wiper motors and washer motor should operate. NOT OK: Check fuse. See your authorized dealer.
Miscellaneous—Operational Checkout Key Switch, Monitor, and Bulb Check Turn key switch “On”. Stop light, engine oil pressure light, volts, and fasten seat belt/park brake light will be ON. The warning alarm will sound. Turn key switch between “On” and “Start” position to check bulbs. OK: Go to next check.
Miscellaneous—Operational Checkout Neutral Start Switch Check Park lock lever down. Move FNR to NEUTRAL. Apply brakes. Turn key to START position. OK: If machine starts, go to next check. LISTEN: Does machine start? NOT OK: If machine does not start, see your authorized dealer. Park lock lever UP. Move FNR to neutral. Turn key to start position. OK: If machine starts, go to next check. LISTEN: Does machine start? NOT OK: If machine does not start, see your authorized dealer.
Miscellaneous—Operational Checkout Visual Check Park machine on level surface. Lower all equipment to ground. LOOK: Hydraulic oil must be visible in sight glass located inside right rear access door. OK: Go to next check. LOOK: Hydraulic lines and fitting must not seep or leak oil. NOT OK: Add oil. See Change Hydraulic Oil and Filter. (Section 3-9.) LOOK: Cylinder seals must not seep or leak oil. NOT OK: Repair leaks. See your authorized dealer.
Miscellaneous—Operational Checkout Hydraulic Pump Performance Check T6583AE —UN—23AUG93 Hydraulic oil must be at operating temperature 66°C (150°F). Operate engine at slow idle. Place blade on ground. OK: Go to next check. Record time required to raise blade. NOT OK: Check oil level and condition. See Check Hydraulic Oil Level. (Section 3-4.) LOOK: Maximum cycle time 7.5 seconds. NOT OK: See your authorized dealer.
Miscellaneous—Operational Checkout Track Roller Check Have another person operate machine in forward direction. OK: Go to next check. LOOK: All rollers must turn but must NOT "wobble". NOT OK: Repair. See your authorized dealer.
Miscellaneous—Operational Checkout Cab Door and Window Seals Check Open and close door and windows. Inspect seals. LOOK: Do door and windows contact seals evenly? LOOK: Are seals in position and in good condition? LOOK: Are latches aligned with strikers? OK: Check complete. FEEL/LOOK: Are the door latches and door hold-open-latches easy to operate? NOT OK: Adjust door and windows to close against seals properly. Replace seals as necessary. See your authorized dealer.
Miscellaneous—Operational Checkout Air Conditioner Check—If Equipped T117838B —UN—21OCT98 A—Air Conditioning Switch B—Heater Blower Switch C—Heater Temperature Control D—Air Ducts Start engine and run at fast idle. Turn air conditioner switch (A) to ON position. On position is up (Snow Flake). Position down (Cactus) is not used. Turn heater blower switch (B) to position “4”. Wait for any warm air in duct system to dissipate. OK: Check complete.
Miscellaneous—Troubleshooting Troubleshooting Procedure Step 1. Operational Checkout Procedure NOTE: Troubleshooting charts are arranged from the simplest to verify, to least likely, more difficult to verify. When diagnosing a problem, use all possible means to isolate the problem to a single component or system. Use the following steps to diagnose problems: Step 2. Troubleshooting Charts Step 3. Adjustments Step 4. See your authorized John Deere dealer.
Miscellaneous—Troubleshooting Engine Symptom Problem Solution Engine Will Not Start or Starts Hard FNR lever not in neutral Move FNR lever to neutral. Battery disconnect switch off Turn switch on. Fuel shut off Open fuel shut-off valve. Fuel tank empty Check fuel quantity. Fuel tank vent plugged Remove cap and listen to sound of air entering tank. Replace cap. No electrical power to injection pump solenoid Turn key switch to ON position. Must hear click at injection pump.
Miscellaneous—Troubleshooting Symptom Problem Solution Fuel filter plugged Replace filter(s). Air in fuel Check for evidence of air in filter. Tighten connections and bleed fuel system. Fuel partially shut off Open fuel shut-off valve. Debris in fuel or wrong fuel grade Check fuel filter(s) for debris. Clean. Check grade of fuel. Fuel partially shut off Open fuel shut-off valve. Fuel filter clogged Replace fuel filter(s). Wrong grade of fuel Drain and add correct fuel.
Miscellaneous—Troubleshooting Symptom Excessive Fuel Consumption Problem Solution Loose or broken fan belt Tighten or replace belt. Fan on backwards Check for correct fan installation. Radiator dirty or plugged Check air flow. Clean radiator. Radiator shroud missing or damaged Inspect. Repair or replace. Engine overloaded Reduce load. Wrong fuel Use correct grade of fuel. Radiator cap Replace cap. Thermostat missing, cooling system coated with lime deposits Flush cooling system.
Miscellaneous—Troubleshooting Electrical System Symptom Problem Solution Starter Will Not Crank Engine Battery disconnect switch turned off Turn switch on. Starter Listen for click from starter solenoid. If click is heard, the starter control circuit is functioning. If click is not heard, see your authorized dealer. Starter relay With vehicle in neutral, open right engine service door and listen for click from starter relay when the key switch is in START position.
Miscellaneous—Troubleshooting Symptom Charge Indicator and Low Oil Pressure Indicator Stays On with Key Off Voltage Indicator Light (Remains On with Engine Running) Problem Solution Dirty or wet battery top causing discharge Corroded or loose battery cables Clean and wipe battery top dry. Broken battery post Wiggle battery post by hand. If post wiggles or turns, replace battery. Broken ground wire to alternator Inspect and repair. Worn alternator Repair or replace alternator.
Miscellaneous—Troubleshooting Hydraulic System Symptom Problem Solution Blade Lifts and/or Blade Tilts Too Slowly Cold oil Allow oil to warm up. Oil viscosity too high (too thick) Use correct oil. Control valve linkage Inspect linkage. Repair or adjust. See your authorized dealer. Worn hydraulic pump Check blade raise cycle time. Low hydraulic oil level Check. Add hydraulic oil. Front idler vertical movement excessive Adjust front idler to side frame clearance.
Miscellaneous—Troubleshooting Hydrostatic Transmission Symptom Problem Solution Transmission Oil Filter Restriction Indicator Light Remains On with the Unit at Operating Temperature Plugged filter Change filter. Sender wire grounded Remove wires from sender. If light remains on, circuit is grounded. See your authorized dealer. Low oil level Check and add transmission oil. Oil cooler core restricted with debris or fins damaged Clean core. Add sand screen to protect core. Low oil level Check.
Miscellaneous—Troubleshooting Gauges and Indicators Symptom Problem Solution Indicator light open circuit Engine Coolant Temperature Indicator Light Does Not Indicate Overheating or Bulb Does Not Light in BULB CHECK Position Transmission Temperature Indicator light open circuit Indicator Light Bulb Does Not Indicate Overheating or Bulb Does Not Light in BULB CHECK Position Engine Oil Pressure Indicator Will Indicator light open circuit Not Light Turn key to BULB CHECK.
Miscellaneous—Troubleshooting Transmission Controller Service Codes T117818 —UN—25NOV98 If the Check Service Code indicator lights and stays lit, there is an electrical problem in the transmission control system. The transmission controller will automatically put the machine in an operational mode that will not harm the machine. The service code will be displayed on the transmission controller display window located to the left of the operator's seat.
Miscellaneous—Troubleshooting TRANSMISSION SERVICE CODES F360 Will not reach max speed F361 Will not reach max speed F364 Will not reach max speed F365 Will not reach max speed F370 Mistracking F372 Mistracking F373 Mistracking F375 Mistracking F380 Mistracking F382 Mistracking F383 Mistracking F385 Mistracking F390 Engine stalls easier under load (Earlier Machines) F392 Mistracking (Earlier Machines) F393 Mistracking (Earlier Machines) F393 Engine stalls easier under load (La
Miscellaneous—Storage Prepare Machine for Storage T47764 —UN—09NOV88 1. Before storage, operate engine on at least one complete tank of petroleum diesel fuel to purge the fuel system. Ensure that the fuel tank is full during storage to prevent water build up due to condensation.. T5813AM —UN—09FEB89 NOTE: For up to and including B20, it is recommended that biodiesel be used within 3 months of its manufacture. For blends greater than B20, it is recommended that the biodiesel be used within 45 days.
Miscellaneous—Machine Numbers General Record Product Identification Number (PIN). T118005B —UN—11NOV98 On machines (S.N. —813816), the PIN plate is located on the left side of machine under the ROPS or cab. On machines (S.N. 813817—), the PIN plate is located on the left side of machine below engine side shield. Purchase Date: NOTE: Record all 13 characters of the Product Identification Number. T121298B —UN—27APR99 450H (S.N. —813816) Shown 450H (S.N.
Miscellaneous—Machine Numbers 1. Install vandal-proof devices. 2. When machine is in storage: - Lower equipment to the ground - Set wheels to widest position to make loading more difficult - Remove any keys and batteries 3. When parking indoors, put large equipment in front of exits and lock your storage buildings. 4. When parking outdoors, store in a well-lighted and fenced area. 5. Make note of suspicious activity and report any thefts immediately to law enforcement agencies. 6.
Miscellaneous—Specifications T118300 —UN—11NOV98 450H Crawler Dozer Dimensions NOTE: Specifications and design subject to change without notice. Whenever applicable, specifications are in accordance with ICED and SAE standards. Except where otherwise noted, these specifications are based on a unit with roll-over protective structure, full fuel tank, 80 kg (175 lb) operator, and standard equipment. Item Measurement Specification A—Overall Height—ROPS or Cab Height 2590 mm (8 ft 6 in.
Miscellaneous—Specifications Item Measurement Specification I—Blade Angle (90 inch Blade) Width 2064 mm (6 ft 9 in.) I—Blade Angle (97 inch Blade) Width 2267 mm (7 ft 5.3 in.) 90 inch (Narrow) Blade Capacity 1.4 m3 (1.9 yd3) 97 inch (Standard) Blade Capacity 1.5 m3 (2.0 yd3) CED,OUO1032,1142 -19-23MAR99-2/2 450H Crawler Dozer Specifications Item Measurement Specification Engine Type Naturally Aspirated Fuel Consumption, Typical Consumption 4.9—8.7 L/h (1.5—2.
Miscellaneous—Specifications 450H Crawler Dozer Weights Item Measurement Specification SAE Operating Weight Optional Equipment Weight 6804 kg (15,000 lb) Rock Guards (4) Weight 117 kg (257 lb) Deluxe Seat (add) Weight 9 kg (20 lb) Cab with Heater (add) Weight 268 kg (590 lb) Cab with Air Conditioning (add) Weight 306 kg (675 lb) ROPS Heater Weight 12 kg (26 lb) High Intensity Lights Weight 4 kg (9 lb) Front Tow Hook Weight 15 kg (33 lb) Rigid Draw Bar Weight 23 kg (50 lb) Exte
Miscellaneous—Specifications T118300 —UN—11NOV98 450H-LT Crawler Dozer Dimensions NOTE: Specifications and design subject to change without notice. Whenever applicable, specifications are in accordance with ICED and SAE standards. Except where otherwise noted, these specifications are based on a unit with roll-over protective structure, full fuel tank, 80 kg (175 lb) operator, and standard equipment. Item Measurement Specification A—Overall Height—ROPS or Cab Height 2590 mm (8 ft 6 in.
Miscellaneous—Specifications Item Measurement Specification H—Blade Width (90 inch Blade) Width 2286 mm (7 ft 6 in.) H—Blade Width (97 inch Blade) Width 2464 mm (8 ft 1 in.) H—Blade Width (115 inch Blade) Width 2921 mm (9 ft 7 in.) I—Blade Angle (90 inch Blade) Width 2106 mm (6 ft 10.9 in.) I—Blade Angle (97 inch Blade) Width 2267 mm (7 ft 5.3 in.) I—Blade Angle (115 inch Blade) Width 2680 mm (8 ft 9.5 in.) 90 inch (Narrow) Blade Capacity 1.4 m3 (1.
Miscellaneous—Specifications 450H-LT Crawler Dozer Weights Item Measurement Specification SAE Operating Weight Optional Equipment Weight 6804 kg (15,000 lb) Rock Guards (4) Weight 131 kg (288 lb) Deluxe Seat (add) Weight 9 kg (20 lb) Cab with Heater (add) Weight 268 kg (590 lb) Cab with Air Conditioning (add) Weight 306 kg (675 lb) ROPS Heater Weight 12 kg (26 lb) High Intensity Lights Weight 4 kg (9 lb) Front Tow Hook Weight 15 kg (33 lb) Rigid Draw Bar Weight 23 kg (50 lb) E
Miscellaneous—Specifications T118300 —UN—11NOV98 450H-LGP Crawler Dozer Dimensions NOTE: Specifications and design subject to change without notice. Whenever applicable, specifications are in accordance with ICED and SAE standards. Except where otherwise noted, these specifications are based on a unit with roll-over protective structure, full fuel tank, 80 kg (175 lb) operator, and standard equipment. Item Measurement Specification A—Overall Height—ROPS or Cab Height 2590 mm (8 ft 6 in.
Miscellaneous—Specifications Item Measurement Specification I—Blade Angle (115 inch Blade) Width 2639 mm (8 ft 8 in.) I—Blade Angle (124 inch Blade) Width 2845 mm (9 ft 3 in.) 115 inch Blade Capacity 1.75 m3 (2.9 yd3) 124 inch Blade Capacity 1.64 m3 (2.15 yd3) CED,OUO1032,1163 -19-12NOV98-2/2 450H-LGP Crawler Dozer Specifications Item Measurement Specification Engine Type Turbocharged Fuel Consumption, Typical Consumption 4.9—8.7 L/h (1.5—2.
Miscellaneous—Specifications 450H-LGP Crawler Dozer Weights Item Measurement Specification SAE Operating Weight Optional Equipment Weight 7484 kg (16,500 lb) Rock Guards (4) Weight 131 kg (288 lb) Swamp Shoe Weight 11 kg (25 lb) Deluxe Seat (add) Weight 9 kg (20 lb) Cab with Heater (add) Weight 268 kg (590 lb) Cab with Air Conditioning (add) Weight 306 kg (675 lb) ROPS Heater Weight 12 kg (26 lb) High Intensity Lights Weight 4 kg (9 lb) Front Tow Hook Weight 15 kg (33 lb) Rigi
Miscellaneous—Specifications T118300 —UN—11NOV98 550H Crawler Dozer Dimensions NOTE: Specifications and design subject to change without notice. Whenever applicable, specifications are in accordance with ICED and SAE standards. Except where otherwise noted, these specifications are based on a unit with roll-over protective structure, full fuel tank, 80 kg (175 lb) operator, and standard equipment.
Miscellaneous—Specifications Item Measurement Specification H—Blade Width (97 inch Narrow Blade) Width 2464 mm (8 ft 1 in.) I—Blade Angle (105 inch Standard Blade) Width 2507 mm (8 ft 2.7 in.) I—Blade Angle (97 inch Narrow Blade) Width 2318 mm (7 ft 7.2 in.) 105 inch (Standard) Blade Capacity 1.61 m3 (2.11 yd3) 97 inch (Narrow) Blade Capacity 1.5 m3 (2.
Miscellaneous—Specifications 550H Crawler Dozer Weights Item Measurement Specification SAE Operating Weight Optional Equipment Weight 7620 kg (16,800 lb) Rock Guards (4) Weight 131 kg (288 lb) Deluxe Seat (add) Weight 9 kg (20 lb) Cab with Heater (add) Weight 268 kg (590 lb) Cab with Air Conditioning (add) Weight 306 kg (675 lb) ROPS Heater Weight 12 kg (26 lb) High Intensity Lights Weight 4 kg (9 lb) Retrieval Hitch Weight 23 kg (50 lb) Extended Draw Bar Weight 33 kg (72 lb)
Miscellaneous—Specifications T118300 —UN—11NOV98 550H-LGP Crawler Dozer Dimensions NOTE: Specifications and design subject to change without notice. Whenever applicable, specifications are in accordance with ICED and SAE standards. Except where otherwise noted, these specifications are based on a unit with roll-over protective structure, full fuel tank, 80 kg (175 lb) operator, and standard equipment.
Miscellaneous—Specifications Item Measurement Specification I—Blade Angle (115 inch Blade) Width 2742 mm (8 ft 11.9 in.) I—Blade Angle (128 inch Blade) Width 3070 mm (10 ft 0.9 in.) 115 inch Blade Capacity 1.75 m3 (2.9 yd3) 128 inch Blade Capacity 1.69 m3 (2.21 yd3) CED,OUO1032,1377 -19-25MAR99-2/2 550H-LGP Crawler Dozer Specifications Item Measurement Specification Engine Type Turbocharged Fuel Consumption, Typical Consumption 6.4—9.8 L/h (1.7—2.
Miscellaneous—Specifications 550H-LGP Crawler Dozer Weights Item Measurement Specification SAE Operating Weight Optional Equipment Weight 7938 kg (17,500 lb) Rock Guards (4) Weight 131 kg (288 lb) Swamp Shoe Weight 73 kg (160 lb) Deluxe Seat (add) Weight 9 kg (20 lb) Cab with Heater (add) Weight 268 kg (590 lb) Cab with Air Conditioning (add) Weight 306 kg (675 lb) ROPS Heater Weight 12 kg (26 lb) High Intensity Lights Weight 4 kg (9 lb) Front Tow Hook Weight 15 kg (33 lb) Ret
Miscellaneous—Specifications T118300 —UN—11NOV98 650H Crawler Dozer Dimensions NOTE: Specifications and design subject to change without notice. Whenever applicable, specifications are in accordance with ICED and SAE standards. Except where otherwise noted, these specifications are based on a unit with roll-over protective structure, full fuel tank, 80 kg (175 lb) operator, and standard equipment. Item Measurement Specification A—Overall Height—ROPS or Cab Height 2768 mm (9 ft 1 in.
Miscellaneous—Specifications Item Measurement Specification H—Blade Width (97 inch Narrow Blade) Width 2464 mm (8 ft 1 in.) I—Blade Angle (105 inch Standard Blade) Width 2507 mm (8 ft 2.7 in.) I—Blade Angle (97 inch Narrow Blade) Width 2318 mm (7 ft 7.2 in.) 105 inch (Standard) Blade Capacity 1.99 m3 (2.6 yd3) 97 inch (Narrow) Blade Capacity 1.5 m3 (2.
Miscellaneous—Specifications 650H Crawler Dozer Weights Item Measurement Specification SAE Operating Weight Optional Equipment Weight 8391 kg (18,500 lb) Rock Guards (4) Weight 118 kg (260 lb) Deluxe Seat (add) Weight 9 kg (20 lb) Cab with Heater (add) Weight 268 kg (590 lb) Cab with Air Conditioning (add) Weight 306 kg (675 lb) ROPS Heater Weight 12 kg (26 lb) High Intensity Lights Weight 4 kg (9 lb) Retrieval Hitch Weight 23 kg (50 lb) Extended Draw Bar Weight 33 kg (72 lb)
Miscellaneous—Specifications T118300 —UN—11NOV98 650H-LGP Crawler Dozer Dimensions NOTE: Specifications and design subject to change without notice. Whenever applicable, specifications are in accordance with ICED and SAE standards. Except where otherwise noted, these specifications are based on a unit with roll-over protective structure, full fuel tank, 80 kg (175 lb) operator, and standard equipment. Item Measurement Specification A—Overall Height—ROPS or Cab Height 2768 mm (9 ft 1 in.
Miscellaneous—Specifications Item Measurement Specification I—Blade Angle (128 inch Blade) Width 3070 mm (10 ft 0.9 in.) 115 inch Blade Capacity 1.75 m3 (2.9 yd3) 128 inch Blade Capacity 1.93 m3 (2.52 yd3) CED,OUO1032,1384 -19-25MAR99-2/2 650H-LGP Crawler Dozer Specifications Item Measurement Specification Engine Type Turbocharged Fuel Consumption, Typical Consumption 7.2—11.2 L/h (1.9—3.0 gph) Rated Power at 2200 rpm Power 67 kW (90 hp) SAE net horsepower Piston Displacement 4.
Miscellaneous—Specifications 650H-LGP Crawler Dozer Weights Item Measurement Specification SAE Operating Weight Optional Equipment Weight 8664 kg (19,100 lb) Rock Guards (4) Weight 131 kg (288 lb) Swamp Shoe Weight 72 kg (158 lb) Deluxe Seat (add) Weight 9 kg (20 lb) Cab with Heater (add) Weight 268 kg (590 lb) Cab with Air Conditioning (add) Weight 306 kg (675 lb) ROPS Heater Weight 12 kg (26 lb) High Intensity Lights Weight 4 kg (9 lb) Front Tow Hook Weight 15 kg (33 lb) Ret
Miscellaneous—Specifications T118300 —UN—11NOV98 650H-XLT Crawler Dozer Dimensions NOTE: Specifications and design subject to change without notice. Whenever applicable, specifications are in accordance with ICED and SAE standards. Except where otherwise noted, these specifications are based on a unit with roll-over protective structure, full fuel tank, 80 kg (175 lb) operator, and standard equipment. Item Measurement Specification A—Overall Height—ROPS or Cab Height 2768 mm (9 ft 1 in.
Miscellaneous—Specifications Item Measurement Specification H—Blade Width (97 inch Narrow Blade) Width 2464 mm (8 ft 1 in.) I—Blade Angle (105 inch Standard Blade) Width 2507 mm (8 ft 2.7 in.) I—Blade Angle (97 inch Narrow Blade) Width 2318 mm (7 ft 7.2 in.) 105 inch (Standard) Blade Capacity 1.99 m3 (2.6 yd3) 97 inch (Narrow) Blade Capacity 1.5 m3 (2.
Miscellaneous—Specifications 650H-XLT Crawler Dozer Weights Item Measurement Specification SAE Operating Weight Optional Equipment Weight 8437 kg (18,600 lb) Rock Guards (4) Weight 134 kg (295 lb) Deluxe Seat (add) Weight 9 kg (20 lb) Cab with Heater (add) Weight 268 kg (590 lb) Cab with Air Conditioning (add) Weight 306 kg (675 lb) ROPS Heater Weight 12 kg (26 lb) High Intensity Lights Weight 4 kg (9 lb) Retrieval Hitch Weight 23 kg (50 lb) Extended Draw Bar Weight 33 kg (72 l
Index Page Page A Adjustment Track sag ............................................................... 3-3-3 Winch free spool drag .......................................... 2-2-35 Adjustment, armrest ................................................ 2-1-11 Adjustment, engine speed ....................................... 4-1-19 Air cleaner Changing elements ................................................ 3-8-2 Air conditioner Refrigerant level, check .......................................
Index Page Page E Electrical Troubleshooting ..................................................... 4-3-5 Element Primary Cleaning and inspecting ..................................... 4-1-4 Emergencies Prepare for ............................................................. 1-2-5 Engine Boost starting ....................................................... 2-2-17 Break-In oil change ................................................ 3-5-1 Coolant heater .....................................................
Index Page Page Troubleshooting ..................................................... 4-3-7 Hydraulic breather filter, winch Replace.................................................................. 3-8-5 I Idler Front, oil specification ............................................ 3-1-4 Indicator Troubleshooting ..................................................... 4-3-9 Injection Nozzle .................................................................... 4-1-3 Pump.....................................
Index Page Page R Radiator Add rust inhibitor .................................................... 3-7-4 Coolant level .......................................................... 3-4-1 Recognize Safety, information ................................................. 1-2-1 Record, repair............................................................ 3-2-4 Recovery tank coolant level....................................... 3-4-1 Regulator precaution .................................................
Index Page Page Transmission control unit Display window ...................................................... 2-1-5 Travel speed controls .............................................. 2-2-25 Travel speed with speed in grip............................... 2-2-25 Troubleshooting Electrical ................................................................ 4-3-5 Engine.................................................................... 4-3-2 Gauges and indicators ...........................................
Index Index-6 070813 PN=6