5103E, 5103, 5103S, 5203, 5104 And 5204 Tractors OPERATOR’S MANUAL 5103E, 5103, 5103S, 5203, 5104 And 5204 Tractors OMRE73705 Issue A7 (ENGLISH) CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Introduction Foreword READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages (see your John Deere dealer to order). THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents.
PY6069 PY6072 –UN–06AUG06 –UN–06AUG06 Introduction John Deere 5103E Ttractor PY6077 PY6071 –UN–06AUG06 –UN–06AUG06 John Deere 5103 Tractor John Deere 5203 Tractor PY6840 PY6839 –UN–11JAN07 –UN–11JAN07 John Deere 5103S Ttractor John Deere 5204 Tractor John Deere 5104 Tractor NOTE: Tractor shown may have optional equipment.
Introduction 022607 PN=4
Contents Page Page Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-1 Restart Stalled Engine . . . . . . . . . . . . . . . . . . . . 45-8 Avoid Idling the Engine. . . . . . . . . . . . . . . . . . . . 45-8 Observe Engine Work and Idle Speeds . . . . . . . 45-9 Working With Speed/Hour Meter . . . . . . . . . . . . 45-9 Stopping the Engine . . . . . . . . . . . . . . . . . . . . . 45-10 Using Booster Battery. . . . . . . . . . . . . . . . . . . . 45-11 Safety Signs . . . . . . . .
Contents Page Page Attaching PTO-Driven Implement . . . . . . . . . . . . 65-2 Operating Tractor PTO . . . . . . . . . . . . . . . . . . . . 65-3 Adjusting PTO Clutch Operating Rod . . . . . . . . . 65-5 Ballast Planning for Maximum Productivity. . . . . . . . . . . Selecting Ballast Carefully . . . . . . . . . . . . . . . . . Matching Ballast to Load Work . . . . . . . . . . . . . . Measuring Wheel Slip—Manually . . . . . . . . . . . . Ballast Limitations. . . . . . . . . . . . . . . . . . . . . . . .
Contents Page Page Service—Every 1250 Hours Change Transmission-Hydraulic Oil and Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-1 Clean Transmission-Hydraulic Pickup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120-2 Connecting Alternator Wiring For (5103E) . . . Connecting Alternator Wiring For (5103, 5103S, 5203) . . . . . . . . . . . . . . . . . . . . . . . Locating Fusible Link . . . . . . . . . . . . . . . . . . . Locating Fuses . . . . . . . . . . . .
Contents Page 1000, 1250 Hour Service Chart . . . . . . . . . . . . Annual Service Chart . . . . . . . . . . . . . . . . . . . 2000 Hour Service Chart . . . . . . . . . . . . . . . . . As Required Service Chart . . . . . . . . . . . . . . . . 165-3 165-4 165-5 165-6 John Deere Service John Deere Parts . . . . . . . . . . . . . . . . . . . . . . . The Right Tools . . . . . . . . . . . . . . . . . . . . . . . . Well Trained Technician . . . . . . . . . . . . . . . . . . Prompt Service. . . . . . . . . . .
Safety Recognize Safety Information –UN–07DEC88 This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. T81389 Follow recommended precautions and safe operating practices. DX,ALERT –19–29SEP98–1/1 Understand Signal Words TS187 DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.
Safety Prevent Machine Runaway Avoid possible injury or death from machinery runaway. –UN–11JAN89 Do not start engine by shorting across starter terminals. Machine will start in gear if normal circuitry is bypassed. TS177 NEVER start engine while standing on ground. Start engine only from operator’s seat, with transmission in neutral. CED,OUO1032,2778 –19–15OCT99–1/1 Operate Tractor Safely Features designed into your tractor make operation safer and let it perform a wide variety of jobs.
Safety Use Caution on Hillsides Avoid holes, ditches, and obstructions which cause the tractor to tip, especially on hillsides. Avoid sharp, uphill turns. Never drive near the edge of a gully or steep embankment -- it might cave in. Driving forward out of a ditch or mired condition or up a steep slope could cause tractor to tip over rearward. Back out of these situations if possible. Danger of overturn increases greatly with narrow tread setting, at high speed. Hitch towed loads only to drawbar.
Safety Avoid Tipping Do not drive where machine could slip or tip. Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing direction on slopes. Stay alert for holes, rocks, and roots in the terrain, and other hidden hazards. Keep away from drop-offs. Slow down before you make a sharp turn. Do not stop or start suddenly when going uphill or downhill.
Safety Park Tractor Safely To park tractor safely: –UN–26APR89 Disengage PTO. Lower equipment to the ground. Put gear shift lever in NEUTRAL. Set brakes. STOP the engine. Remove key. Before you leave the operator’s seat, wait for engine and attachment parts to stop moving. M35691 • • • • • • MX,SAIP,AAA1 –19–21AUG99–1/1 Keep Riders Off Machine TS290 Riders on machine are subject to injury such as being struck by foreign objects and being thrown off of the machine.
Safety Prepare for Emergencies Be prepared if a fire starts. TS291 Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. –UN–23AUG88 Keep a first aid kit and fire extinguisher handy. DX,FIRE2 –19–03MAR93–1/1 Wear Protective Clothing Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. TS206 Prolonged exposure to loud noise can cause impairment or loss of hearing.
Safety Stay Clear of Rotating Drivelines Wear close fitting clothing. Stop the engine and be sure PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment. TS1644 Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely. –UN–22AUG95 Entanglement in rotating driveline can cause serious injury or death.
Safety Observe these recommended maximum road speeds, or local speed limits which may be lower: • If towed equipment does not have brakes, do not travel more than 32 km/h (20 mph) and do not tow loads more than 1.5 times the tractor weight. • If towed equipment has brakes, do not travel more than 40 km/h (25 mph) and do not tow loads more than 4.5 times the tractor weight. TS216 Stopping distance increases with speed and weight of towed loads, and on slopes.
Safety Practice Safe Maintenance Understand service procedure before doing work. Keep area clean and dry. Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool. Securely support any machine elements that must be raised for service work.
Safety Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual. TS229 Always lower the attachment or implement to the ground before you work on the machine. If the work requires that the machine or attachment be lifted, provide secure support for them. If left in a raised position, hydraulically supported devices can settle or leak down.
Safety Avoid High-Pressure Fluids Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. X9811 Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. –UN–23AUG88 Escaping fluid under pressure can penetrate the skin causing serious injury. If an accident occurs, see a doctor immediately.
Safety Prevent Acid Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. 2. 3. 4. 5. Filling batteries in a well-ventilated area. Wearing eye protection and rubber gloves. Avoiding breathing fumes when electrolyte is added. Avoiding spilling or dripping electrolyte. Use proper jump start procedure. If you spill acid on yourself: –UN–23AUG88 1. Flush your skin with water. 2.
Safety Service Tires Safely Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.
Safety Signs Warning Labels Keep warning labels in good condition, replace if not in readable condition.
PY4141 –UN–26AUG04 –UN–26AUG04 PY4140 PY5353 PY1089 –UN–06DEC05 –UN–16JUL01 PY1667 PY4879 –UN–06DEC05 –UN–06DEC05 Safety Signs PY80265,05GO801 –19–12JUN06–3/3 10-2 PN=21 022607
Controls and Instruments PY6079 –UN–06AUG06 Tractor Controls A—Steering Wheel B—Hand Throttle C—Horn D—Light Switch E—Hazard Switch F—Turn Signal Switch G—Clutch Pedal H—Key Switch I—Hand Brake Lever Continued on next page 15-1 J—Foot Throttle K—Brake Pedals NR25796,0000345 –19–10AUG06–1/2 022607 PN=22
–UN–11JUL06 PY4947 –UN–19MAY05 PY6081 –UN–06AUG06 PY4127 PY6080 –UN–26AUG04 –UN–06AUG06 Controls and Instruments PY5908 A—Gear Shift Lever B—Rockshaft Draft Control Lever C—Rockshaft Position Control Lever D—PTO Lever E—Range Shift Lever F—Differential Lock G—Rate of Drop of Knob NR25796,0000345 –19–10AUG06–2/2 15-2 022607 PN=23
Controls and Instruments PY5750 –UN–01JUN06 Instrument Panel For 5103, 5103S, 5203, 5104 and 5204 Tractor A—Air Restriction Indicator B—High Beam Indicator C—Hour Meter D—Charging System Indicator E—Engine Oil Pressure Indicator F—Coolant Temperature Gauge G—Turn Signal Direction Indicators H—Tachometer I—Fuel Gauge PY80265,05GO804 –19–29DEC06–1/1 PY5751 –UN–08JUN06 Instrument Panel (5103E Tractor) For 5103E Tractor A—Hour Meter B—Charging System Indicator C—High Beam Indicator D—Engine Oil Pre
Lights Light Switch Positions Tractor light switch has five positions: –UN–23FEB06 A—Turns off all lights. B—Turns on warning lights only. Use for parking the vehicle PY4106 C—Turns on dim headlights,tail lights, and warning lights.Turn switch to this position before meeting other vehicles. D—Turns on bright headlights, tail lights, and warning lights. For highway driving during night time E—Turns on high beamlight. PY4107 –UN–21AUG04 F— Switch on flood lamp (plough lamp). For field use only.
Lights Using Headlights –UN–23FEB06 Dual-beam headlights (F) are switched on by either “High Beamlight” (E), “Bright Headlight” (D), or “Dim Headlight” (C) light switch positions. Always dim lights before meeting another vehicle. PY4106 Keep headlights adjusted properly, (see Adjusting Headlights in Service section).
Lights Using Tail Lights Red tail lights (F) are switched on by either bright headlight or dim headlight light switch position. –UN–09JAN06 Be sure tail light lenses are clean before driving on a road, so other drivers can see it easily. PY5005 CAUTION: Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads.
Lights PY5008 –UN–23FEB06 –UN–09JUN06 Using Turn Signals PY5006 PY5727 –UN–09JUN06 –UN–02JUN06 PY4114 For 5103, 5103S, 5203, 5104 and 5204 Tractor For 5103, 5103S, 5203, 5104 and 5204 Tractor For 5103E Tractor Move turn signal lever (A) down to indicate left-hand turn or up for right-hand turn. Indicator lights (D) will flash to signal turn direction. PY5753 –UN–01JUN06 When lever is up, front and rear facing lights on right-hand side (C) will flash while left-hand lights (B) glow steady.
Lights PY5010 PY5009 –UN–09JUN06 –UN–09JUN06 Using Hazard Lights For 5103, 5103S, 5203, 5104 and 5204 Tractor PY5011 PY5012 –UN–13JUN06 –UN–09JUN06 For 5103, 5103S, 5203, 5104 and 5204 Tractor For 5103E Tractor For 5103E Tractor –UN–16FEB06 All 4 turn signal lights ( 2 front and 2 rear) start to blink when hazard light switch (C) is pushed out.
Lights Using Flood Lamp PY4150 –UN–20FEB06 A—Lights Off B—Warning Lights Position C—Dim Headlights, Tail Lights and Warning Light Position D—Bright Headlights, Tail Lights and Warning Lights Position E—High Beamlight F—Horn G—Flood Lamp H—Flood Light switch PY5365 CAUTION: When operating on a road, move light switch to either “Bright or Dim Head Lamp” positions Never use flood lamp when transporting.
Operator’s Platform PY1047 PY4126 –UN–25JUN01 –UN–25AUG04 Selecting Seat Position A—Cap Screws Standard Seat Loosen two cap screws (A) and move seat forward or backward depending on operator’s requirement. After getting right position, tighten both cap screws. PY80265,05GO814 –19–10SEP05–1/2 Delux Seat –UN–24JUN01 Seat can be moved forward or backward depending on operator’s requirement. To move seat on either side, just lift lever (A) and push the seat.
Break-In Period Observe Engine Operation Closely –UN–31MAY06 IMPORTANT: The engine is ready for normal operation. Be extra cautious during the first 100 hours, until you become thoroughly familiar with the sound and feel of your new tractor. Stay extra attentive and alert. PY5728 Warm up tractor carefully. Check charging (A) and oil pressure (B) warning indicator lights and coolant temperature gauge (C). For 5103, 5103S, 5203, 5104 and 5204 Tractor Avoid unnecessary engine idling.
Break-In Period Break-In Service IMPORTANT: Keep wheel hardware tight to avoid tractor damage. Check wheel hardware torque before operating, twice during first ten hours of operation, after fifty hours of operation, and periodically thereafter. After the First 50 Hours of Operation: During the First 10 Hours of Operation: Perform 50 Hours Service Perform daily or 10 hours service.
Prestarting Checks Service Daily Before Start-Up CAUTION: DO NOT remove radiator cap or drain coolant until coolant is cold. Always loosen radiator cap slowly to relieve any excess pressure. 3. Check coolant level in recovery tank (D). If engine is COOL and level is below “LOW” mark, add coolant to recovery tank to bring level to “LOW” mark. NOTE: Coolant level with a cold engine should be at the “LOW” mark. A tractor at operating temperature should have a coolant level at the “FULL” mark. FD000047 2.
Operating the Engine PY4108 TS220 –UN–21AUG04 –UN–23AUG88 Before Starting the Engine CAUTION: Prevent asphyxiation. Engine exhaust fumes can cause sickness or death to you or someone else. Single Clutch Tractor If you must operate engine in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area. –UN–27MAY05 1. Check fuel gauge to be sure tractor has plenty of fuel.
Operating the Engine Starting the Engine 1. Push hand throttle (A) forward off idle position (approximately 1/3 of full throttle). Engine may not start with throttle pulled completely down. –UN–11JAN89 2. Make sure fuel shut-off knob (C) is pushed in. Do not start engine by shorting across starter terminals. Machine will start in gear and move if normal circuitry is bypassed. TS177 CAUTION: Avoid possible injury or death from a machine runaway.
Operating the Engine Check Instruments After Starting –UN–31MAY06 IMPORTANT: If charging system (A) or oil pressure (B) indicators fail to go out, or temperature gauge (C) indicates hot, stop engine and determine the cause.
Operating the Engine PY5756 PY5730 –UN–01JUN06 –UN–31MAY06 Charging System Indicator For 5103, 5103S, 5203, 5104 and 5204 Tractor For 5103E Tractor A—Charging System Indicator Charging system indicator (A) will light when alternator output is low. Indicator should light when key is turned to engage starter, and go out when engine starts. loose or broken fan belt is not the cause, see your John Deere dealer.
Operating the Engine Air Restriction Sensor (5103E Tractor) –UN–25AUG04 When red indicator is seen in transparent area of air restriction sensor (A). Service air cleaner as soon as possible. PY4093 After servicing the air cleaner, reset the sensor by pressing top of the sensor (B).
Operating the Engine Watch Fuel Level Stop to refuel before gauge (A) reaches empty mark. –UN–31MAY06 IMPORTANT: Use diesel fuel only. See Fuel and Lubricants section for fuel specifications. PY5733 Should tractor run out of fuel and not start in several tries, air must be bled from fuel system. (See Bleeding Fuel System in Service section).
Operating the Engine PY4111 PY6083 –UN–21AUG04 –UN–06AUG06 Changing Engine Speeds Foot Throttle Hand Throttle A—Hand Throttle B—Foot Throttle To increase speed, push hand throttle (A) forward. To temporarily increase engine speed above hand throttle setting, depress foot throttle (B).
Operating the Engine Restart Stalled Engine PY6084 –UN–06AUG06 Should the engine stall when operating under load, depress clutch pedal (A) and restart it immediately to prevent abnormal heat build up and continue with normal operation or operate at slow idle for one or two minutes before stopping.
Operating the Engine PY5758 PY5734 –UN–01JUN06 –UN–31MAY06 Observe Engine Work and Idle Speeds For 5103, 5103S, 5203, 5104 and 5204 Tractor For 5103E Tractor Slow idle speed should be 850 ± 75 rpm. At light or no load, full throttle speed will increase to 2500 rpm. For correct PTO speed, run engine at 2200 rpm for standard 540 rpm operation (load requiring full engine power). Normal working speed is 1400—2300 rpm rated speed. Within these limits engine can be put under full load.
Operating the Engine Stopping the Engine 1. Pull hand throttle (A) down to slow idle position. Allow engine to idle for one to two minutes. 3. Turn key switch to the OFF position (B). 4. Pull manual fuel shut-off knob (C) (at lower left side of control support) rearward and hold until engine has completely stopped. PY4501 IMPORTANT: Cooling of certain engine parts is provided by engine oil. Stopping a hot engine suddenly could cause damage to these parts by overheating or lack of lubrication.
Operating the Engine Using Booster Battery Battery gas is explosive: –UN–12JUL06 DO NOT smoke while charging battery. Keep all flames and sparks away. DO NOT charge frozen battery. DO NOT connect booster battery negative (—) cable to starting vehicle negative (—) terminal. PY5821 • • • • 1. Access battery. (See procedure in Service section.) 2. Connect positive (+) booster cable to booster battery positive (+) post (D). 3.
Driving the Tractor Operator Training Required • Study the Operation section of this manual before operating tractor. • Operate tractor in an open, unobstructed area under direction of an experienced operator. • Learn use of all controls. • Operator experience is required to learn moving, stopping, turning and other operating characteristics of tractor.
–UN–09JUN06 PY5014 PY5013 –UN–09JUN06 Driving the Tractor Always turn light switch to dim lights position (A) when meeting another vehicle. Never use flood lamps or any other lights which could blind or confuse other drivers. 4. Use turn signal when turning. Be sure to return lever (E) to center position after turning. 5. Drive slowly enough to maintain safe control at all times. Before descending a hill, shift to a gear low enough to control speed without using brakes.
Driving the Tractor PY5807 PY5824 –UN–12JUN06 –UN–20JUN06 Operating Transmission Speed Shift Lever Range Shift Lever A—Range Shift Lever B—Speed Shift Lever Range shift lever (A) provides two forward speed ranges, (A and B) and one reverse range (R). Range shift must be in neutral for the engine to be started. Speed shift lever (B) provides four travel speeds. Using range and speed shift levers in different combinations, eight forward speeds and four reverse speeds can be obtained.
Driving the Tractor PY5807 PY5824 –UN–12JUN06 –UN–20JUN06 Operating Transmission Speed Shift Lever Range Shift Lever A—Range Shift Lever Range shift lever (A) provides two forward speed ranges, (A and B) and one reverse range (R). B—Speed Shift Lever Range shift must be in neutral for the engine to be started. Speed shift lever (B) provides four travel speeds. Using range and speed shift levers in different combinations, eight forward speeds and four reverse speeds can be obtained.
Driving the Tractor PY5758 PY5734 –UN–01JUN06 –UN–31MAY06 Selecting a Gear For 5103, 5103S, 5203, 5104 and 5204 Tractor IMPORTANT: To extend drive train life and avoid excessive soil compaction and rolling resistance when using ballast, operate one gear lower than normal. The tractor may be operated in any gear with engine speeds between 1400 rpm and 2300 rated engine rpm. For 5103E Tractor Within these limits the engine can be put under full load.
Driving the Tractor Using Brakes –UN–06AUG06 CAUTION: Before operating tractor on a road, lock pedals together. Use brake lightly and cautiously at transport speeds. PY6085 Use individual brakes to assist in making sharp turns. Disengage brake pedal locking bar (A) and depress only one brake pedal. To stop tractor, depress both brake pedals. IMPORTANT: To prevent unnecessary wear, never ride the brakes by resting a foot on the pedals.
Driving the Tractor Using Differential Lock (Optional For 5103E Tractor ) –UN–06AUG06 CAUTION: DO NOT operate tractor at high speed or attempt to turn with differential lock engaged. PY6081 IMPORTANT: To prevent damage to drive train, DO NOT engage differential lock when one wheel is spinning and the other is completely stopped. Differential Lock Pedal When one wheel starts to lose traction, engage differential lock by depressing pedal (A) down.
Driving the Tractor CAUTION: Always place the range shift lever in neutral (N) and set brakes before dismounting. Leaving transmission in gear with engine off MAY NOT prevent tractor from moving. PY6080 1. Stop the tractor and place range shift lever (A) in neutral. –UN–06AUG06 Stopping Tractor 2. Apply brakes. 3.
Rockshaft and 3-Point Hitch Match Tractor Power to Implement IMPORTANT: Tractor power should be matched to the size of certain implements. Excessive power can damage an implement, and too large an implement can damage the tractor. (Refer to your implement operator’s manual for minimum and maximum power requirements before attaching an implement.
Rockshaft and 3-Point Hitch Rockshaft Control Levers The rockshaft position is controlled by two levers, the rockshaft position control lever (A) and the rockshaft draft control lever (B) PY4960 The rockshaft draft control lever (B) controls hitch position relative to draft loads. See Using Draft Control in this section for more information. –UN–22APR05 The rockshaft position control lever (A) raises the hitch when pulled rearward, and lowers the hitch when moved forward.
Rockshaft and 3-Point Hitch Using Rockshaft Position Control Use position control lever (A) to control hitch movement and depth. Position control should be used for the following applications: PY4960 Put draft control lever (B) forward when you DO NOT want rockshaft to adjust automatically to draft load, such as attaching implement to tractor. –UN–22APR05 CAUTION: To prevent unexpected movement of rockshaft, place draft control lever (B) in a full forward position before attaching an implement.
Rockshaft and 3-Point Hitch Using Draft Control The rockshaft may be equipped with variable draft control system. –UN–27APR05 Use draft load sensing when: PY4965 • Operating with a fully mounted implement in hill and swale terrain. The implement will raise and lower to follow the ground contours while maintaining a nearly constant depth. • Operating in varying soil conditions. The implement is raised slightly to get through tough spots so you do not have to shift to a lower gear.
Rockshaft and 3-Point Hitch Adjusting Rockshaft Rate-of-Drop/ Implement lock –UN–11AUG04 CAUTION: Excessive rate-of-drop may cause damage or injury. Fully lowering implement should require at least two seconds. PY4076 Rockshaft drops faster when a heavy implement is attached. Adjust rate-of-drop knob so that it is slow enough to be safe and prevent implement damage. Turn rockshaft rate-of-drop knob (A), located under the seat, clockwise to slow rockshaft drop.
Rockshaft and 3-Point Hitch Preparing Implement II Mast Height 610 mm (24 in.) Width Between Lower Pins 824 mm (32-7/16 in.) Pin Size Lower Upper 28.7 mm (1-1/8 in.) 25.5 mm (1 in.) PY2274 Category –UN–07JUN06 Category II implements should have the top hole of the implement mast located 610 mm (24 in.) above the lower pins. Drill another hole in top mast or extend top mast if necessary.
Rockshaft and 3-Point Hitch Positioning Center Link –UN–11DEC05 The draft sensing rockshaft center link attaching bracket has holes which allow three different positions for attaching the center link. The position effects the draft sensing sensitivity. Standard position is (C). • Excessive hitch activity or hunting occurs in draft control operation. • The rear of the implement raises too much when lifted.
Rockshaft and 3-Point Hitch Attaching Implements to 3-Point Hitch –UN–09DEC05 1. Be sure drawbar will not interfere. If necessary, move drawbar ahead, or remove it. Check for any other potential interference. PY5374 CAUTION: Prevent unexpected movement of rockshaft by placing draft sensing lever in the forward or OFF position before attaching implement to hitch. 2. Back tractor up to implement (A) so hitch points (B) align.
Rockshaft and 3-Point Hitch Adjusting Hitch Side Sway NOTE: Check implement operator’s manual for instruction on whether to allow side sway. NOTE: Use spring or rubber strap to keep draft links out of rear tyres when draft links are not attached to implement. PY4970 –UN–10DEC05 Implement side sway should be adjusted when the rockshaft is raised for transport by loosening the jam nut on the threaded link (A) and turning the center rod to increase or decrease the length of chain.
Rockshaft and 3-Point Hitch Leveling the Hitch 1. Lower implement to take weight off hitch. –UN–23APR05 IMPORTANT: DO NOT attempt to overextend center link beyond limits of locking clip or lift links past the stops. Link body threads could be damaged. PY4968 NOTE: Maximum adjustment range of the center link can only be obtained if the ends are positioned equally within the body when attached to an implement. 2. Adjust center link to level implement front-to-rear. Unlatch locking clip (A).
Rockshaft and 3-Point Hitch Adjusting Lateral Float –UN–10DEC05 PY5381 To hold implement rigid, place head of float pin and the rectangular washer in the horizontal position (B). Use lift link pins in the float position for hitch-mounted implements such as a cultivator or mower, which have ground gauging skids or wheels which may cause the implement to twist relative to the tractor.
Rockshaft and 3-Point Hitch Warming Hydraulic System Oil –UN–06AUG06 Hydraulic system may be slow to function when tractor is started in cold weather. This is because cold oil will not flow as easily through the hydraulic system filter (A). Steering may be slow until system warms up. PY6097 Hydraulic system will function normally when oil warms up.
Drawbar and PTO Observe Drawbar Load Limitations –UN–10APR05 IMPORTANT: Certain heavy equipment, such as a loaded single-axle trailer, can place excessive strain on drawbar. Strain is greatly increased by speed and rough ground. PY1094 Static vertical load on drawbar should not exceed 556 kg (1225 lb). Drive slowly with heavy loads. Drawbar Specification Drawbar Static Vertical Load— Capacity ...........................................................
Drawbar and PTO Attaching PTO-Driven Implement –UN–10APR05 CAUTION: Stop engine before attaching implement or working in area of implement hitch. PY1094 1. Attach implement to tractor before connecting PTO drive line. Raise hitch to upward position if it is not to be used. 2. Range shift lever in neutral (N), key to OFF position to stop engine and set brakes. 3. If PTO driven implement will be attached to drawbar (A), the drawbar must be positioned so there is 355 mm (14 in.
Drawbar and PTO PY5736 PY4485 –UN–16FEB06 –UN–31MAY06 Operating Tractor PTO Hand Throttle Lever For 5103, 5103S, 5203, 5104 and 5204 Tractor 1. Depress clutch pedal, start engine and push hand throttle lever (A) forward until engine speed is sufficient to start PTO implement. Engine speed must be less than 2200 rpm (B). –UN–01JUN06 2. Move control lever (A) forward to engage PTO. PTO indicator (B) will light when PTO is engaged. PY5760 3.
Drawbar and PTO –UN–10DEC05 CAUTION: Turn key OFF and pull Fuel Shut-off Knob to stop engine, set brakes and make sure all mechanisms have stopped before cleaning out machine or making any adjustments to PTO driven implement. 4. Pull control lever back to disengage PTO.
Drawbar and PTO PY5912 –UN–11JUL06 Adjusting PTO Clutch Operating Rod –UN–02NOV99 1. Move PTO lever (A) to rearward (disengaged) position. LV4082 2. Remove clip pin (B) from forward end of PTO clutch rod. 3. Check for equal thread engagement at turnbuckle (G). Loosen jam nuts (F) and (C). Turn rod (D) until threads on each side of turnbuckle are equal. Tighten jam nut (F). 4. Loosen jam nut (C) from rear of front clevis (E). 5.
Ballast Planning for Maximum Productivity Proper ballasting is an important factor in tractor performance. maximum productivity can be achieved only if tractor weight is appropriate for the job. FMO-Machinery Management includes information on tractor and implement matching and increasing productivity. . John Deere FMO (Fundamentals of Machine Operations) Tractors, discusses methods of determining correct tractor weight and ballast selection.
Ballast Measuring Wheel Slip—Manually 1. Place a mark (A) on a rear tyre which is easily observed (a chalk mark is recommended). 2. With tractor working and implement lowered, mark a starting point (B) on the ground at the place where the tyre mark (A) meets the ground. 3. Mark the ground again where the tyre mark (A) completes 10 full revolutions (C). 4. With implement raised return in the opposite direction. At the second mark on the ground (C) remark the tyre (D). 6.
Ballast Ballast Limitations Ballast should be limited by either tyre capacity or tractor capacity. Each tyre has a recommended carrying capacity which should not be exceeded (see Wheels, tyres and Treads section). If a greater amount of weight is needed for traction, a larger tyre should be considered. Ballast can be added as either liquid or cast iron. PY80265,05GO870 –19–10SEP05–1/1 Ballasting Front End for Transport CAUTION: Weights are heavy. Use proper lifting equipment.
Ballast Ballasting Front End for Transport (5103E Tractor) –UN–12JUN06 CAUTION: Additional front ballast may be needed for transporting rear-mounted implements. When implement is raised, drive slowly over rough ground, regardless of how much ballast is used. PY4099 CAUTION: Weights are heavy. Use proper lifting equipment. Approximate weight of Front Bumper (A) is : 61 kg (135 lb). Approximate weight of each Ballast weight (C) is 23 kg (51 lb). Front Bumper Specification Front Bumper—Weight ............
Ballast Determining Maximum Rear Ballast IMPORTANT: DO NOT overload tyres. If maximum weight shown in chart is not enough for safety, reduce load or install heavier ply tyres. pulling heavy loads in the first three gears. Chart shows carrying capacity per tyre. MAXIMUM LOAD PER WHEEL To extend drive train life, avoid excessive soil compaction and rolling resistance, avoid adding too much ballast.
Ballast Installing Rear Cast Iron Weights –UN–17FEB06 CAUTION: Optional cast iron weight weighs 48 kg (106 lb). Handle with care! Use appropriate equipment or have the job done by your John Deere dealer. 1. Attach first weight to wheel disks. PY1635 2. To install additional weights (A), install bolts in previous weight (B). Rotate the added weight to align bolts with weight holes (C). A—Additional Weight B—Weight C—Weight Holes 3. Tighten attaching bolts securely.
Wheels, Tyres and Treads Service Tyres Safely Explosive separation of at tyre and rim parts can cause serious injury or death. Do not attempt to mount a tyre unless you have the proper equipment and experience to perform the job. Always maintain the correct tyre pressure. Do not inflate the tyres above the recommended pressure. Never weld or heat a wheel and tyre assembly. The heat can cause an increase in air pressure resulting in a tyre explosion. Welding can structurally weaken or deform the wheel.
Wheels, Tyres and Treads Check Tyre Inflation Pressure Check tyres daily for damage or noticeably low pressure. At least every 100 hours of operation, check inflation pressure with a gauge. Use an accurate gauge having 10 kPa (0.1 bar) (1 psi) graduations. If tyres contain liquid ballast, use a special air-water gauge and measure with valve stem at bottom. NOTE: When furrow plowing or during hillside operation, tyre pressure can be increased 28 kPa (0.
Wheels, Tyres and Treads Tyre Inflation Pressure Chart Front Tyres Tyre Size With Maximum Ballast or Heavy Mounted Implement Ply Rating Tread kPa (bar) (psi) kPa (bar) (psi) 8 F2 160 (1.6) (23) 280 (2.8) (40) 6.00-16 Rear Tyres Tyre Size With Little or No Added Weight With Little or No Added Weight With Maximum Ballast or Heavy Mounted Implement Ply Rating Tread kPa (bar) (psi) kPa (bar) (psi) 12.4-28 12 R1 80 (0.8) (12) 140 (1.4) (20) 13.
Wheels, Tyres and Treads Tighten Bolt Adjustable Front Axle––If Equipped PY5021 Specification Adjustable Front Axle-to-Knee Bolts—Torque ............................................................................... 480 N•m Adjustable Front Axle Disk-to-Flange Bolts—Torque ......................................................
Wheels, Tyres and Treads Tighten Bolts—Rear Axle (M-14 Bolts) Tighten bolts in the following locations to specifications: –UN–06DEC04 Specification Rear Axle Rim-to-Disk (Steel Disk)—Torque.............................................................. 245 N•m (180 lb-ft) Rear Axle Disk-to-Flange (Steel Disk)—Torque..............................................................
Wheels, Tyres and Treads Tighten Bolts—Rear Axle (M-20 Stud) Tighten bolts in the following locations to specifications: –UN–06DEC04 Specification Rear Axle Rim-to-Disk (Steel Disk)—Torque.............................................................. 245 N•m (180 lb-ft) Rear Axle Disk-to-Flange (Steel Disk)—Torque..............................................................
Wheels, Tyres and Treads Tread Settings—Multi-Position Rear Wheels Wheel tread on rear axle with multi-position wheels can be adjusted by repositioning or exchanging the rims or by reversing the wheel disks. Wheel tread can also be adjusted by exchanging the complete wheel to the opposite side of the tractor (This maneuver permits the change from disk-dished-in to disk-dished-out operations without disassembling the wheel).
Wheels, Tyres and Treads PY5021 LV1515 –UN–21MAY05 –UN–05MAR96 Tread Settings—Adjustable Front Axle––If Equipped Front rims are offset. With some tires, this provides two tread spacings, at each axle setting. ADJUSTABLE FRONT AXLE TREAD SETTINGS Diagram C Centerline-to-centerline Tread Positionª For 2 WD Tire 1 2 3 4 5 6 7.5-16 1449 mm (57.0 in.) 1549 (61.0 in.) 1649 (64.9 in.) 1749 (68.9 in) 1849 (72.8 in.) 1949 (76.7 in.) 6.0-16 1435 mm (56.5 in.) 1535 mm (60.4 in.) 1635 mm (64.
Wheels, Tyres and Treads PY5170 –UN–25AUG05 Checking Toe-In A—Front Axle Toe-In Distance 1. Park machine on level surface. 2. Turn steering wheel so front wheels are in the straight-ahead position. Stop engine. 6. Distance (A) at front of tyres should be 3—6 mm less than distance measured at rear of tyres for CARRARO front axle and 0—2 mm for DANA front axle. Adjust toe-in if necessary. (See procedure in this section.) 3. Measure distance (A) between tyres at hub level in front of axle.
Wheels, Tyres and Treads Adjusting Toe-In 1. Loosen lock nut (A) on tie rod. –UN–12JUN06 2. Adjust tie rod equally by rotating tube (B) to lengthen or shorten tie rod. Adjust toe-in to 3 to 6 mm for CARRARO front axle and 0—2 mm for DANA front axle. PY4882 3. Tighten bolt to specification. Do not overtighten as damage to the tube may occur. . Specification Tie Rod Jam Nut—Torque ..............................................
Wheels, Tyres and Treads Adjusting Toe-In - Adjustable Front Axle––IF Equipped 1. Loosen locker nuts (A) on locker (B). 2. Loose ball joint lock nut (E). –UN–25MAY05 3. Adjust tie rods on both sides of the tractor equally by the extensioner to lengthen or shorten. Adjust toe-in to 3 to 6 mm (1/8 to 1/4 in.) PY5025 4. Tighten nut on locker (A) to specification. Specification Locker Nut—Torque ...................................................................... 40 N•m 5.
Transporting Use Safety Lights and Devices Prevent collisions between other road users, slow moving tractors with attachments or towed equipment, and self-propelled machines on public roads. Frequently check for traffic from the rear, especially in turns, and use hand signals or turn signal lights. TS951 –UN–12APR90 Use headlights, flashing warning lights, and turn signals day and night. Follow local regulations for equipment lighting and marking.
Transporting CAUTION: NEVER operate flood lampwhen transporting tractor. Clear bright light at the rear of the tractor could confuse drivers of other vehicles as they approach from the rear. –UN–23FEB06 IMPORTANT: Refer to Lights section for detailed descriptions of lighting operations and functions. PY4106 2. Turn light switch to high beam headlights or low beam headlights position. Never use bright lights which are visible from the rear. Always dim headlights before meeting another vehicle.
Observe these recommended maximum road speeds, or local speed limits which may be lower: If towed equipment does not have brakes, do not travel more than 32 km/h (20 mph) and do not tow loads more than 1.5 times the tractor weight. LV4042 CAUTION: Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.
Transporting Transport on Carrier CAUTION: Chain tractor to carrier securely. Drive carrier slowly. –UN–22APR94 The best method of transporting a disabled tractor is to haul it on a flatbed carrier. LV610 IMPORTANT: Seal exhaust to prevent dirt from entering and damaging engine. PY80265,05GO893 –19–10SEP05–1/1 Towing Tractor –UN–12JUN06 CAUTION: NEVER tow tractor faster than 16 km/h (10 mph). Have an operator steer and brake tractor. 1.
Fuels, Lubricants and Coolant Handle Fuel Safely—Avoid Fires Use only diesel fuel. –UN–09MAR90 Handle fuel with care, it is highly flammable. DO NOT refuel machine: M73115 • While you smoke. • When machine is near open flame or sparks. • When engine is running. STOP engine. Fill fuel tank outdoors. Help prevent fires: • Clean oil, grease and dirt from machine. • Clean up spilled fuel immediately. Do not store machine with fuel in tank in a building where fumes may reach an open flame or spark.
Fuels, Lubricants and Coolant Fuel Storage Buy good quality, clean fuel from a reputable supplier. Avoid storing fuel over long periods of time. Proper fuel storage is critically important. Use clean storage and transfer tanks. Periodically drain water and sediment from bottom. Store fuel in a convenient place away from buildings. PY80265,05GO897 –19–10SEP05–1/1 Diesel Fuel Fuel sulphur content should be less than 1.0 percent preferably less than 0.5 percent.
Fuels, Lubricants and Coolant Fill Fuel Tank –UN–23AUG88 CAUTION: Handle fuel with care: It is highly flammable. DO NOT refuel the machine while smoking or when near open flame or sparks. Always stop engine before refueling machine. Fill fuel tank outdoors. TS202 Prevent fires by keeping machine clean of accumulated trash, grease and debris. Always clean up spilled fuel. Fuel tank can be filled through either fill cap (A). Fill fuel tank at end of each days operation.
Fuels, Lubricants and Coolant Lubricant Storage Your equipment can operate at top efficiency only when clean lubricants are used. Make certain that all containers are properly marked to identify their contents. Use clean containers to handle all lubricants. Properly dispose of all old containers and any residual lubricant they may contain. Whenever possible, store lubricants and containers in an area protected from dust, moisture, and other contamination.
Fuels, Lubricants and Coolant Diesel Engine Coolant The engine cooling system is filled to provide year-round protection against corrosion and cylinder liner pitting, and winter freeze protection to -37°C (-34°F). If protection at lower temperatures is required, consult your John Deere dealer for recommendations. John Deere COOL-GARD Prediluted Coolant is preferred for service. John Deere COOL-GARD Prediluted Coolant is available in a concentration of either 50% ethylene glycol or 55% propylene glycol.
Fuels, Lubricants and Coolant Water quality is important to the performance of the cooling system. Distilled, deionized, or demineralized water is recommended for mixing with ethylene glycol and propylene glycol base engine coolant concentrate. IMPORTANT: Do not mix ethylene glycol and propylene glycol base coolants. IMPORTANT: Do not use cooling system sealing additives or antifreeze that contains sealing additives.
Fuels, Lubricants and Coolant Grease Depending upon the expected air temperature range during the service interval, use grease as shown on the adjoining table. At temperatures below —30°C (—22°F), use arctic greases such as those meeting Military Specification MIL-G-10942C. Grease Type John Deere High-Temperature/Extreme-Pressure/Non-Clay Grease is recommended.
Service and Maintenance Observe Service Intervals –UN–31MAY06 Using hour meter (A) as a guide, perform all services at the hourly intervals indicated on the following pages. Keep a service record on charts provided in the Lubrication and Maintenance Record Charts section. PY5737 IMPORTANT: Recommended service intervals are for average conditions. Service MORE OFTEN if tractor is operated under adverse conditions.
Service and Maintenance Continued on next page 90-2 PY5833 –UN–26FEB07 Service Intervals NR25796,00002C5 –19–26FEB07–1/3 022607 PN=100
Service and Maintenance Every 10 Hours • • • • • • • • • Check engine oil level Check coolant level Drain water and sediment from fuel filter Lubricate tie rod ends1 Lubricate steering spindles1 Lubricate front axle pivot pin(s)1 Lubricate rear axle bearings1 Lubricate clutch pedal and right hand brake pedal.1 Lubricate cluch / brake shaft.
Service and Maintenance Every 2 Years or 2000 Hours (Whichever Comes First) • Flush cooling system • Service air cleaner • Adjust throttle friction • Drain water and sediment from fuel tank and fuel filter Service As Required NR25796,00002C5 –19–26FEB07–3/3 90-4 022607 PN=102
Service—Every 10 Hours Check Engine Oil Level 2. Pull out dipstick (A). Oil level should be between two marks on dipstick. DO NOT operate engine when oil level is below “LOW” mark on dipstick. PY4036 3. If level is low, add oil through oil filler port (B) until even with upper mark. DO NOT overfill. (See fuels, Lubricants, Coolants and filters section.) –UN–19JUN06 1. Park tractor on level ground, put range shift lever in neutral (N), set brakes and turn engine “OFF”.
Service—Every 10 Hours Drain Water and Sediment From Fuel Filter NOTE: Place a small container under drain fitting to catch draining fuel. Dispose of waste properly. –UN–23AUG05 1. Put range shift lever in neutral (N), set brakes and turn engine OFF. PY5162 2. Open fuel filter drain Plug (A) to bleed accumulated moisture and sediment from filter into container. Tighten drain plug when clear fuel runs from drain.
Service—Every 50 Hours Check Transmission-Hydraulic System Oil Level –UN–12JUN06 1. Park on level ground. Put range shift lever in neutral (N), set brakes and turn engine OFF. 2. Wait a minimum of five minutes for oil to settle. 4. Add oil to filler port (C) if level is low. (See Anti-Chatter Transmission/Hydraulic Oil in Fuels, Lubricants and Coolant section.) PY4143 3. Check level at sight glass. Level should be to full oil level mark (A).
Service—Every 50 Hours Lubricate Front Axle Pivot Pin –UN–26AUG04 Front axle pivot pin (A) requires lubrication of the front and rear pivot bushing zerks with multipurpose grease. (See Fuels, Lubricants and Coolant section). PY4146 A—Front Axle Pivot Pin NR25796,0000260 –19–12JUL06–1/1 On front axle, apply several shots of general purpose grease to steering spindle fitting (A).
Service—Every 50 Hours Lubricate Clutch Pedal and Brake Pedal Lubricate clutch pedal with multipurpose grease at greasing point (A). –UN–25JUL06 Lubricate brake pedals with multipurpose grease at greasing point (B). PY5993 Also lubricate clutch and brake shaft at the same time.
Service—Every 50 Hours PY6099 –UN–06AUG06 Inspect Tyres and Loose Hardwares NOTE: Tractor shown may have optional equipment. Inspect all tyres and check inflation pressure.
Service—Every 250 Hours Change Engine Oil and Filter 1. Run engine to heat oil. Turn engine off. 2. Remove oil drain plug (A) and drain oil. PY4147 –UN–26AUG04 3. Replace engine oil filter (B) while changing oil. Apply a film of oil on the new oil filter gasket and install new filter. Hand tighten plus 1/2 turn. 4. Install drain plug. 5. Add seasonal viscosity grade oil. (See Fuels, Lubricants and Coolant section.
Service—Every 250 Hours Replace Fuel Filter Inserts 1. Remove cap screw (A) and filter element bowl (B). 2. Take out filter insert (C). 3. Drain the fuel and clean the bowl. 4. Install new filter insert. 5. Reinstall the bowl (B) and tighten screw (A) and washer (D). –UN–18APR05 6. Bleed the system from bleed screw (E). PY4917 IMPORTANT: Change primary and secondary filter inserts alternatively. Never change both filter inserts simultaneously. Always use new O-ring which comes filter inserts.
Service—Every 250 Hours Lubricate 3-Point Hitch –UN–12JUN06 Lubricate right lift link (A) and left lift link (B) with several shots of multipurpose grease. (See Fuels, Lubricants and Coolant section.
Service—Every 250 Hours Check and Adjust Clutch Pedal Free Play Measure free play (A) at top of pedal stroke. Adjust linkage to obtain 20 to 25 mm free play. A—Clutch Pedal Free Play B—Lock Nut C—Cotter Pin D—Washer E—Retaining Pin PY6100 –UN–06AUG06 To adjust linkage, loosen lock nut (B), remove cotter pin (C), washer (D) and retaining pin (E). Rotate clevis. After making adjustment, replace clip, pin and washer and check free play. When free play is correct, tighten lock nut.
Service—Every 250 Hours PY5828 –UN–20JUN06 Check and Adjust Brake Pedal Free Play 1. Park on level surface. Chock wheels to prevent machine movement. 2. Unlock brake pedals. –UN–06AUG06 3. Check free play (A) of each brake pedal at top of stroke. PY6100 4. Linkage must be to specification. Specification Brake Pedal—Free Play ................................................................. 60 mm Brake Pedal Adjustment 5. To adjust linkage, loosen jam nut (C).
Service—Every 500 Hours Replace Transmission-Hydraulic Filter 1. Remove filter (A). Apply a film of oil to new gasket and install new filter. Hand tighten plus 1/2 turn. –UN–06AUG06 2. Run engine several seconds and recheck transmission-hydraulic oil level. PY6081 3. Add transmission-hydraulic oil if required (See Fuels, Lubricants and Coolant section).
Service—Every 600 Hours Clean Engine Crankcase Vent Tube CAUTION: Reduce compressed air to less than 210 kPa (2 bar) (30 psi) when using for cleaning purposes. Clear area of bystanders, guard against flying chips, and wear personal protection equipment including eye protection. –UN–21JAN05 Remove crankcase vent tube (A) from engine. Wash in solvent or blow clean with compressed air. Reassemble vent tube breather cap to engine. Be sure vent tube is not kinked or pinched.
Service—Every 600 Hours Radiator Lower Hose PY4155 PY4156 –UN–28AUG04 –UN–28AUG04 PY4116 PY4115 –UN–21AUG04 –UN–21AUG04 Check Hoses and Hose Clamps for Tightness Radiator Upper Hose Check the following systems hose clamps for tightness: Air Cleaner to engine intake Engine Cooling Hydraulics Fuel –UN–27AUG04 • • • • PY4154 Check all hoses for cracks which could cause leaks or possible failure. Replace as necessary.
Service—Every 600 Hours Lubricate Rear Axle Bearings –UN–16JUL04 Lubricate rear axle fittings (A), both sides, with several shots of multi-purpose grease. (See Fuels, Lubricants and Coolant section.) PY4025 IMPORTANT: External lubrication is not required for oil type rear axle.
Service—Every 600 Hours Check Engine Idle Speeds For 5103E, 5103, 5103S and 5203 Tractors Slow idle speed is 850 ± 25rpm. –UN–31MAY06 With no load, fast idle speed is 2485 ± 25 rpm. Specification Engine—Slow Idle—Speed .................................................. 850 ± 25 rpm Engine—Fast Idle (with No Load)—Speed.................................................................... 2485 ± 25 rpm PY5734 If idle speeds are not correct, see your John Deere dealer.
Service—Every 600 Hours Adjust Engine Valve Clearance PY4038 –UN–23FEB06 Ask your John Deere dealer to make engine valve clearance adjustment and inspect fuel injectors NR25796,0000238 –19–21JUN06–1/1 115-5 022607 PN=119
Service—Every 1250 Hours Change Transmission-Hydraulic Oil and Filter 1. Lower rockshaft to remove trapped oil. 3. Replace filter (B) while changing oil. Apply a film of oil to new filter gasket and install new filter. Hand tighten only. PY4417 A—Axle Housing B—Transmission Oil Filter C—Transmission Case Drain Plug –UN–31DEC04 2. Remove drain plug (C) from transmission case and drain oil. Dispose of waste oil properly. PY80265,05GO935 –19–12JUN06–1/2 5. Check oil level at sight glass after filling.
Service—Every 1250 Hours Clean Transmission-Hydraulic Pickup Screen Remove two cap screws (A) and remove screen cover (B). 2. Remove screen and examine it for damage. Replace if necessary. Clean screen in solvent and blow dry with compressed air. PY4974 3. Carefully install screen so the front of screen is inserted in hole at front of differential case. –UN–22APR05 1. Drain transmission-hydraulic oil. (See Change Transmission-Hydraulic Oil and Filter in this section.) 4.
Service—Annually Replace Air Cleaner Elements 1. Open hood and remove side screen. (See Removing Side Screen in Service chapter.) 2. Release clips (A). –UN–06DEC04 3. Remove cover (B). PY4295 4. Remove primary element (C). 5. Clean out any dirt in canister taking care not to damage the secondary filter element. IMPORTANT: Remove secondary element (inner element) ONLY if it is to be replaced. DO NOT attempt to clean secondary element.
Service—2 Years/2000 Hours Flush Cooling System –UN–28AUG04 For efficient operation, drain old coolant, flush the entire system, and fill with clean antifreeze solution at least once every two years. PY4157 CAUTION: DO NOT remove radiator cap or drain coolant until coolant is cold. Always loosen radiator cap slowly to relieve any excess pressure. 1. Drain coolant - Remove radiator cap (A). Open drain plug (B) on radiator and attach a drain hose. Route hose to container and drain coolant from radiator.
Service—2 Years/2000 Hours 6. Remove thermostat cover and clean off the gasket material. Apply gasket sealant to new gasket and install thermostat and cover. Tighten cap screws to specification. Specification Thermostat Cover Cap Screws— Torque ............................................................................. 47 N•m (35 lb-ft) 7.
Service—As Required Under dusty conditions, it may be necessary to service air cleaner more often than every 250 hours. Whenever dirty primary element is indicated by loss of power, excessive smoke or air restriction indicator light, replace primary element (A). (See Replace Air Cleaner in Service—250 Hours section.) PY1688 A—Primary Element –UN–31OCT03 Service Air Cleaner PY80265,05GO939 –19–10SEP05–1/1 Adjust Throttle Friction 1.
Service Additional Service Information This is not a detailed service manual. It contains only information needed for operation and routine maintenance.
Service PY6099 –UN–06AUG06 Service Tractor Safely NOTE: Tractor shown may have optional equipment. Disengage power to attachments and stop engine before making any repairs or adjustments. Do not change engine governor setting or overspeed engine. Keep the vehicle and attachments in good operating condition. Keep safety devices in place and in working condition. Before you work on any part of the engine, stop the engine, and let it cool. Hot engine parts can burn skin on contact.
Service Engine Break-In Oil New engines are filled at the factory with John Deere ENGINE BREAK-IN OIL. During the break-in period, add John Deere ENGINE BREAK-IN OIL as needed to maintain the specified oil level. Change the oil and filter after the first 100 hours of operation of a new or rebuilt engine.
Service Opening Hood 1. Push hood latch release (A) in to unlock hood. 3. Insert the hood support rod into the hood latch striker slot (C) to hold hood in raised position. PY5829 –UN–20JUN06 PY5152 A—Hood Latch Release B—Hood Support Rod C—Hood Latch Striker –UN–21AUG05 2. Raise hood and lift the support rod (B). PY80265,05GO946 –19–20JUN06–1/1 Removing Side Screens 1. Raise the hood and secure with the support rod. 3. Tilt screen outward and lift from lower mounting slots.
Service Removing Hood 1. Remove side screens. (See Removing Side Screens in this chapter.) PY5813 3. Release the hood support rod from the hood latch and secure the rod in the stored position. –UN–19JUN06 2. Remove two cap screws (A) securing hood. 4. Remove hood from tractor. A—Cap Screws (2 used) PY80265,05GO948 –19–20JUN06–1/1 LV4089 Air enters the intake system through the open end of the air cleaner canister.
Service Service Air Cleaner at Regular Intervals –UN–31MAY06 Service air cleaner if air restriction indicator (A) illuminates or at least every 250 hours. Replace air cleaner elements at least once a year. PY5731 The smaller “secondary” element should be removed only when being replaced, normally once a year. (See Replace Air Cleaner in Service—250 Hours section.
Service PY4115 PY4016 –UN–21AUG04 –UN–14JUL04 Checking Air Intake System For 5103, 5103S, 5203, 5104 and 5204 Tractor For 5103E Tractor Check all air intake system clamps (A) for tightness.
Service Removing Primary Air Cleaner Element 1. Disconnect rubber strap (A) at the front of the canister. 2. Lift clip (B) and pull canister cover. –UN–29JUL01 3. Clean out any dirt in canister taking care not to damage the secondary filter element. PY1113 IMPORTANT: Remove secondary element (inner element) ONLY if it is to be replaced. DO NOT attempt to clean secondary element. If secondary element is replaced, install new element immediately to prevent dust from entering air intake system.
Service Washing Primary Element 2. Rinse element thoroughly from inside with clean water. Use element cleaning gun or a free-running hose. Keep water pressure low (below 280 kPa or 40 psi) to avoid damaging element. PY1122 1. If element is coated with oil or soot, wash in a solution of warm water . Let element soak at least 15 minutes, then agitate gently to flush out dirt. –UN–31JUL01 IMPORTANT: Never wash element in gasoline or any solvent. Never use compressed air on a wet element.
Service Storing Element RW471 –UN–26FEB90 If element is not installed on tractor, seal element in a plastic bag and store in its original shipping container to protect against dust and damage. PY80265,05GO957 –19–10SEP05–1/1 Replacing Alternator/Fan Belt 1. Loosen cap screw (A) and bolt (B) and rotate the alternator (C) to free the belt. –UN–27OCT03 2. Remove belt from drive pulley. 3. Belt can be pulled around fan to remove. PY1652 4. Install new belt in reverse order of removal. 5.
Service PY4895 PY4887 –UN–11APR05 –UN–19APR05 Fuel System Components A—Mico Fuel filter Assembly B—Primary Filter C—Secondary filter D—Bleeding Screws-2 nos E—Sediment Drain Screws-2 nos F—Fuel Injection Lines G—Fuel Line to Pump H—Fuel return line I—Hand Priming Pump J— Lubrication K—Acclerator L—Fuel Shut Off Lever PY80265,05GO959 –19–10SEP05–1/1 Do Not Modify Fuel System IMPORTANT: Modification or alteration of the injection pump, the injection pump timing, or the fuel injectors in ways not re
Service Bleeding Fuel System 1. Loosen fuel return line (A). –UN–21AUG04 2. Unscrew hand primer (B) on fuel supply pump until it can be pulled by hand. 4. Simultaneously stroke the hand primer down and close the fuel return port. This prevents air from entering the system. Tighten securely. PY4117 3. Operate the hand primer until fuel flow is free from air bubbles. A—Fuel Return Line B—Hand Primer 5. Lock hand primer in position.
Service –UN–28AUG04 PY4163 PY4161 –UN–28AUG04 Engine Cooling System PY4162 IMPORTANT: Never pour cold water into the cooling system of a hot engine, as it might crack cylinder block or head. DO NOT operate engine without coolant for even a few minutes. –UN–28AUG04 Coolant is added in coolant recovery tank and not in radiator directly.
Service Cleaning Grille, Screens, Radiator and Oil Cooler TS266 CAUTION: Reduce compressed air to less than 210 kPa (2 bar) (30 psi) when using for cleaning purposes. Clear area of bystanders, guard against flying chips, and wear personal protection equipment including eye protection. –UN–23AUG88 1. Whenever trash builds up on front grille (A) or side screens (B), stop engine and brush clean. 2. Remove side screens (B), and see if trash has built up on radiator (C).
Service To avoid shocks and burns, disconnect battery negative (ground) cable (B) before servicing any part of the electrical system, then remove positive cable (A) if removing battery. TS204 CAUTION: Keep all sparks and flames away from batteries, as gas given off by electrolyte is explosive. To avoid sparks, connect negative (ground) cable (B) last and disconnect it first. When using a booster battery, follow instructions in “Operating the Engine” section.
Service Removing Battery CAUTION: To avoid sparks, disconnect negative (ground) cable first and connect it last. –UN–10DEC05 1. Remove negative (ground) battery cable (B) and remove the cable connection. Then remove positive cable (A) and connection. 2. Lift and slide the battery from the battery tray. PY4102 Loosen nuts securing battery hold-down and rotate the holder down, freeing the battery.
Service Checking Battery Condition Always remove grounded (—) battery clamp first and replace it last. TS204 Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. –UN–23AUG88 CAUTION: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. 1. Use a battery hydrometer to check specific gravity of electrolyte in each cell. Charge battery if reading is below 1.215.
Service Servicing Battery –UN–10DEC05 1. Keep battery clean by wiping with a damp cloth. Keep all connections (A and B) clean and tight. To remove any corrosion, wash terminals with a solution of four parts water to one part baking soda. PY4102 CAUTION: To avoid sparks, connect negative (ground) (—) cable last and disconnect it first. 2. Keep battery fully charged, especially during cold weather. If a battery charger is connected, attach a positive cable to the positive battery terminal (A).
Service CAUTION: Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself: –UN–23AUG88 1. Flush your skin with water. 2.
Service Charging Battery 1. With charger off, attach positive battery charger lead to positive (+) battery terminal (A). Attach negative charger lead to tractor frame away from the battery. TS204 CAUTION: Gas given off by battery is explosive. Keep sparks and flames away from battery. Before connecting or disconnecting a battery charger, turn charger off. Make last connection and disconnection at a point away from battery. –UN–23AUG88 Keep battery fully charged, especially during cold weather.
Service Connecting Starter Wiring –UN–12APR05 IMPORTANT: Disconnect battery negative (ground) cable before servicing any part of electrical system. Make all other connections before connecting ground cable. PY4876 Connect large battery cable (A) and alternator cable to large solenoid post (B). Connect the small white wire (C) to solenoid terminal (D).
Service Connecting Alternator Wiring For (5103, 5103S, 5203) PY1658 To prevent damage to electrical system, disconnect alternator before making any electrical weld repairs. If an attached implement needs weld repair, disconnect it from tractor before welding, to prevent damage to tractor electrical system. –UN–15DEC05 IMPORTANT: Disconnect battery negative (ground) cable before servicing any part of electrical system. Make all other connections before connecting ground cable.
Service Locating Fuses All electrical circuits are protected by fuses. Amperage rating is marked on each fuse, plus fuses are color coded to ensure proper replacement. To access fuse panel (A), remove four cap screws to lower fuse panel cover. 20 Amp Yellow 30 Amp Green –UN–23AUG05 Color Red IMPORTANT: DO NOT replace original fuse with higher rated fuse or machine damage may occur.
Service PY1674 –UN–30OCT03 Fuse Size and Function For 5103, 5103S, 5203, 5104 and 5204 Tractor A—20 amp—Park Light B—20 amp—High Beam Light C—20 amp—Low Beam Light H—10 amp—Alternator I—10 amp—Brake Light J—20 amp—Flood Light K—10 amp—Radio L—20 amp—Flasher M—30 amp—Key switch N—30 amp—Accessory Relay PY80265,05GO978 –19–29DEC06–1/1 140-24 022607 PN=149
Service PY4118 –UN–27AUG04 Fuse Size and Function (5103E Tractor) For 5103E Tractor A—10 amp—Park Light B—20 amp—Accessory Relay C—20 amp—Flasher D—10 amp—Flood Light E—20 amp—Brake Light F—10 amp—Alternator K—10 amp—High Beam Light L—10 amp—Low Beam Light M—Relay R1 PY80265,05GO979 –19–10SEP05–1/1 140-25 022607 PN=150
Service Aiming Headlights 1. Park tractor on level ground, with lights 8 m (25 ft) from a wall. 2. Measure from top of hood to the ground (A). Place a strip of masking tape (B) on the wall at the same height. 3. Place a piece of tape, folded in the middle to make a point, on the top front center of the hood. 6. Turn light switch to dim position. 7. Locate small zone of bright light projected by each lamp. Cover other lamps if necessary. Top of zone (E) should be 130 mm (5 in.) below the tape.
Service Adjusting Headlights 1. Open the hood. –UN–12DEC05 2. Turn screws (A—C) counterclockwise to lower beam or clockwise to raise beam. 4. To adjust beam out from center of tractor, turn screws (B and C) counterclockwise and screw (A) clockwise an equal number of turns on each screw. NOTE: Clips (D) need not be removed for adjustment. PY4104 3. To adjust beam in toward center of tractor, turn screw (A) counterclockwise and screws (B and C) clockwise an equal number of turns on each screw.
Service Replace Headlight Bulb 1. Remove headlight connector (A). CAUTION: A halogen bulb is pressurized and may shatter. Protect bulb against abrasions and scratches. PY4920 3. Remove bulb (D). –UN–12DEC05 2. Remove dust boot (B). To guard against personal injury, wear protective eyeglasses and clothing when handling bulb. Turn power off when installing and before removing bulb. Dispose of bulb with care. Read and follow all bulb manufacturers installation instructions. 4.
Service Replace Tail Light and Warning Light Bulbs 1. Remove screws (A). 2. Remove lens. 3. Push and twist to release bulb from socket. –UN–12JUN06 4. Reverse this procedure to reassemble light. PY5018 A— Cap Screws (4 used) PY5020 –UN–12JUN06 For 5103, 5103S, 5203, 5104 and 5204 Tractor For 5103E Tractor PY80265,05GO983 –19–29DEC06–1/1 Replace Flood Lamp Bulb 3. Disconnect wiring leads from bulb. 4. Rotate bulb counterclockwise and remove. 5. Reverse the procedure to reassemble the flood lamp.
Service Checking Tyres 1. Check tyres daily for damage or noticeably low pressure. tractor has no added weight. If you install ballast or mounted implements, or if you pull heavy loads, increase pressure. 2. Have any cuts or breaks repaired as soon as possible. 3. Protect tyres from exposure to sunlight, petroleum products and chemicals. 4. Drive carefully. Try to avoid rocks and sharp objects. 5. At least every 100 hours of operation, check tyres with an accurate gauge having 10 kPa (0.
Troubleshooting Engine Troubleshooting Symptom Problem Solution Engine hard to start or will not start Improper starting procedure. Reviewing starting procedure. No fuel. Check fuel tank. Air in fuel tank. Bleed fuel tank. Hand primer left raised. Push primer down. Slow starter speed. See “Starter Cranks Slowly”. Crankcase oil too heavy. Use oil of proper viscosity. Improper type of fuel. Consult fuel supplier; use proper type fuel for operating conditions.
Troubleshooting Symptom Problem Solution Below normal engine temperature Defective temperature gauge or sender. Check gauge, sender, and conditions. Lack of power Engine overloaded. Reduce load or shift to lower gear. Low fast idle speed. See your John Deere dealer. Intake air restriction. Service air cleaner. Clogged fuel filter. Replace filter element. Improper type of fuel. Use proper fuel. Overheated engine. See “Engine Overheats”. Below normal engine temperature.
Troubleshooting Symptom Problem Solution Engine emits white smoke Improper type fuel. Use proper fuel. Low engine temperature. Warm up engine to normal operating temperature. Defective thermostat. See your John Deere dealer. Defective injection nozzles. See your John Deere dealer. Engine out of time. See your John Deere dealer. Cold start advance or light load advance not functioning. See your John Deere dealer. Improper type of fuel. Use proper fuel. Clogged or dirty air cleaner.
Troubleshooting Symptom Problem Solution High fuel consumption. Improper type of fuel. Use proper fuel. Clogged or dirty air cleaner. Service air cleaner. Engine overloaded. Reduce load or shift to a lower gear. Improper valve clearance. See your John Deere dealer. Injection nozzles dirty. See your John Deere dealer. Engine out of time. See your John Deere dealer. Implement improperly adjusted. See implement operator’s manual. Low engine temperature. See your John Deere dealer.
Troubleshooting Hydraulic System Troubleshooting Symptom Problem Solution Entire hydraulic system fails to function Low oil supply. Fill system with correct oil. Clogged transmission-hydraulic filter. Replace filter. Clogged transmission-hydraulic pickup screen. Clean pickup screen. High-pressure internal leak. See your John Deere dealer. Low oil supply. Fill system with correct oil. Clogged transmission-hydraulic oil filter. Replace filter. Internal hydraulic leak.
Troubleshooting Rockshaft and 3-Point Hitch Troubleshooting Symptom Problem Solution Insufficient transport clearance Center link too long. Adjust center link. Lift links to long. Adjust lift links. Implement not level. Level implement. Implement not properly adjusted. See implement operator’s manual. Front of center link in upper holes. Move center link to lower holes. Sway chains adjusted to short. Lengthen sway chains. Hitch drops slowly Rockshaft rate-of-drop control not properly set.
Troubleshooting Symptom Problem Solution Insufficient or no hitch response to draft load Front attachment of center link in upper holes. Move center link attachment to lower bracket holes. Draft control lever in “Off” position. Move lever rearward. Lift links too short. Adjust lift links. Lack of penetration. See implement operator’s manual. Rate-of-drop too slow. Adjust rate-of-drop valve. Front attachment on center link in lower bracket holes.
Troubleshooting Electrical System Troubleshooting Symptom Problem Solution Battery will not charge Loose or corroded connections. Clean and tighten connections. Sulfated or worn-out battery. Check electrolyte level and specific gravity. Loose or defective alternator/fan belt. Adjust belt tension or replace belt. Low engine speed. Increase speed. Defective battery. Check electrolyte level and specific gravity. Defective alternator. See your John Deere dealer. Slipping alternator/fan belt.
Troubleshooting Symptom Problem Solution Entire electrical system does not function Faulty battery connections. Clean and tighten connections. Sulfated or worn-out battery. Check electrolyte level and specific gravity. Blown fuse. Replace fuse. Diode to protect circuit from arcing has failed. See your John Deere dealer.
Tractor Storage Storing Tractor –UN–12DEC05 IMPORTANT: Any time tractor will not be used for several months, use this procedure to minimize corrosion and deterioration. 1. Service air cleaner (A). (See Servicing Air Cleaner in Service section.) PY4442 2. If coolant has been in tractor for two years, flush cooling system (B). (See Flushing Cooling System in Service section.) Add 50 percent antifreeze water mixture. Test coolant for adequate cold weather protection. 3. Change engine oil and filter (D).
Tractor Storage 7. Add 0.5 L more inhibitor to fuel tank at either filler cap (A). 8. Add 0.5 L inhibitor to engine crankcase at filler (B). –UN–27MAY05 9. Remove air intake hose at manifold. Pour 0.1 L inhibitor into manifold and replace hose. Pull hand throttle back to slow idle position. Crank engine only a few revolutions. 10. Loosen alternator/fan belt after they have cooled. PY5027 11. Remove and clean battery. Store in a cool, dry place. Keep it charged.
PY5004 PY4036 –UN–21MAY05 –UN–19JUN06 Tractor Storage –UN–12DEC05 14. Use tape to seal air inlet hole (A), dust unloader valve (E), exhaust pipe, crankcase filler (B), fuel caps, and transmission-hydraulic system filler cap (C). PY4142 15. Cover dash with opaque material to prevent gauges from fading. 16. Raise tyres off ground. Protect them from heat and sunlight. A—Air Cleaner Inlet Hole B—Engine Oil Filler Cap C—Transmission-Hydraulic Oil Filler Cap E—Dust Unloader Valve 17.
Tractor Storage Removing Tractor From Storage 1. Check tyre inflation pressure. (See Wheels, Tyres and Treads section.) Lower tyres to ground. 6. Drain a small amount of fuel from fuel tank to purge any moisture condensation that has collected. 2. Unseal all openings sealed in “Storing Tractor”. 7. Fill fuel tank. 3. Install battery. 8. Perform all appropriate 10-hour, 50-hour, 250-hour, and 600-hour services as instructed in Lubrication and Maintenance section. 4.
Specifications John Deere 5103E Tractor 5103E—3029D Naturally Aspirated Engine Observed PTO power Brakes 24.4 kW (33.2 PS) Type Wet disc brakes Max. engine torque 128 N.m Actuation Mechanical Cylinders 3 Bore 106.5 mm Hydraulics Stroke 110 mm Pump output Displacement 2.9 L Lifting capacity Compression ratio 17.8:1 Firing order 1-2-3 Slow idle 850±25 Fast idle 2485±25 Operating range 1400-2300 Injection pump timing 15.
Specifications John Deere 5103 Tractor 5103—3029D Naturally Aspirated Engine Observed PTO power Brakes 24.4 kW (33.2 PS) Type Wet disc brakes Max. engine torque 139 N.m Actuation Mechanical Cylinders 3 Bore 106.5 mm Hydraulics Stroke 110 mm Pump output Displacement 2.9 L Lifting capacity Compression ratio 17.8:1 Firing order 1-2-3 Slow idle 850±25 Fast idle 2485±25 Operating ragne 1400-2300 Injection pump timing 15.
Specifications John Deere 5103S Tractor 5103S—3029D Naturally Aspirated Engine Observed PTO power Hydraulics 26.5 kW (36.05 PS) Pump output 25.7 l/min Max. engine torque 139 N.m Lifting capacity 1220 Kgf Cylinders 3 Bore 106.5 mm Wheels and Tyres Stroke 110 mm Front tyre Displacement 2.9 L Rear tyre Compression ratio 17.8:1 6.0 x 16, 8 PR 12.4 x 28, 12PR 13.
Specifications John Deere 5203 Tractor 5203—3029D Naturally Aspirated Engine Observed PTO power Hydraulics 32.5 kW (44.21 PS) Pump output 25.7 l/min Max. engine torque 165 N.m Lifting capacity 1550 Kgf Cylinders 3 Bore 106.5 mm Wheels and Tyres Stroke 110 mm Front tyre Displacement 2.9 L Rear tyre Compression ratio 17.8:1 6.0 x 16, 8 PR 13.6 x 28, 12 PR 14.
Specifications John Deere 5104 Tractor 5104—3029D Naturally Aspirated Engine Observed PTO power Brakes 28.09 kW (38.2 hp) Type Wet disc brakes Max. engine torque 157 N.m Actuation Mechanical Cylinders 3 Bore 106.5 mm Hydraulics Stroke 110 mm Pump output Displacement 2.9 L Lifting capacity Compression ratio 17.8:1 Firing order 1-2-3 Slow idle 800 - 875 Fast idle 2475 - 2550 Operating ragne 1200-2300 Injection pump timing 14.
Specifications John Deere 5204 Tractor 5204—3029D Naturally Aspirated Engine Observed PTO power Hydraulics 31.33 kW (42.6 hp) Pump output 25.7 l/min for Manual Steering 46 l/min for Power Steering Lifting capacity 1550 Kgf Max. engine torque 180.4 N.m Cylinders 3 Bore 106.5 mm Stroke 110 mm Displacement 2.9 L Front tyre 6.0 x 16, 8 PR Compression ratio 17.8:1 Rear tyre 14.
Specifications Ground Speed at Rated Engine Speed (2300 rpm) 5103E Tractor ( Rear tyre size : 12.4 x 28), ( RR - 590 mm ) Gear Speed (km/h) A1 2.80 5103S, 5203 and 5104 Tractor ( Rear tyre size : 13.6 x 28), ( RR - 610 mm ) Gear Speed (km/h) 2.9 A2 4.06 A1 A3 6.09 A2 4.2 A4 9.96 A3 6.3 B1 8.41 A4 10.3 B2 12.09 B1 8.7 B3 18.18 B2 12.5 29.69 B3 18.8 R1 3.77 B4 30.7 R2 5.32 R1 3.9 R2 5.5 R3 8.4 R4 13.7 B4 R3 8.12 R4 13.25 5103 Tractor ( Rear tyre size : 12.
Specifications TORQ2 –UN–07SEP99 Metric Bolt and Cap Screw Torque Values Top, Property Class and Head Markings; Bottom, Property Class and Nut Markings Class 4.8 Size Lubricated N•m(lb-ft) a Class 8.8 or 9.8 b Dry N•m(lb-ft) a Class 10.9 b Lubricated N•m(lb-ft) Dry N•m(lb-ft) a Class 12.9 b Lubricated N•m(lb-ft) Dry N•m(lb-ft) Lubricateda N•m(lb-ft) Dryb N•m(lb-ft) M6 4.7 (3.5) 6 (4.4) 9 (6.6) 11.5 (8.5) 13 (9.5) 16.5 (12.2) 15.5 (11.5) 19.5 (14.5) M8 11.5 (8.5) 14.5 (10.
Specifications TORQ1A –UN–27SEP99 Unified Inch Bolt and Cap Screw Torque Values Top, SAE Grade and Head Markings; Bottom, SAE Grade and Nut Markings Grade 1 (No Mark) Size Lubricated N•m(lb-ft) b c Grade 2a (No Mark) b Dry N•m(lb-ft) Lubricated N•m(lb-ft) c Dry N•m(lb-ft) Grade 5, 5.1 or 5.2 b Lubricated N•m(lb-ft) c Grade 8 or 8.2 Dry N•m(lb-ft) Lubricatedb N•m(lb-ft) Dryc N•m(lb-ft) 1/4 3.8 (2.8) 4.7 (3.5) 6 (4.4) 7.5 (5.5) 9.5 (7) 12 (9) 13.5 (10) 17 (12.5) 5/16 7.7 (5.
Identification Numbers Identification Plates Each tractor has the identification plates shown on these pages. The letters and numbers stamped on the plates identify a component or assembly. ALL these characters are needed when ordering parts or identifying a tractor or component for any John Deere product support program. Also, they are needed for law enforcement to trace your tractor if it is ever stolen. ACCURATELY record these characters in the spaces provided in each of the following photographs.
Identification Numbers Record Front Axle Serial Number The front-axle serial number plate (A) is located on the right rear side of the axle housing. PY1730 –UN–01JUN06 Front Axle Serial Number PY1722 –UN–01JUN06 CARRARO Front Axle DANA Front Axle PY80265,05G1104 –19–10SEP05–1/1 Record Engine Serial Number –UN–21AUG05 Serial number plate (A) is located on the right-hand side of the engine block between the starter solenoid and the hydraulic pump.
Identification Numbers Record Transmission Serial Number Transmission serial number is stamped into the lower left-hand corner of rear housing (A).
Lubrication Maintenance Record Charts 50, 250 Hour Service Chart Every 50 Hours • • • • • • Check transmission-hydraulic system oil level Clean and check battery Inspect all tyres Lubricate front axle pivot pin Lubricate steering spindles Inspect tractor for loose nuts and bolts • • • • • • • Service air cleaner Inspect and adjust alternator/fan belt Lubricate 3-point hitch Check neutral start system Check clutch pedal free play Check brake pedal adjustment Change primary and secondary filter inserts alt
Lubrication Maintenance Record Charts 500,600 Hour Service Chart Every 500 Hours • Replace transmission-hydraulic filter Every 600 Hours • • • • • • Clean crankcase vent tube • Repack front wheel bearings Hours Tighten engine air intake hose clamps Check cooling system for leaks Lubricate rear axle bearings Check engine idle speeds Have your John Deere dealer: – Adjust engine valve clearance – Check front axle pivot pin – Inspect fuel injectors Hours Date Date Hours Hours Date Date Hours Hours
Lubrication Maintenance Record Charts 1000, 1250 Hour Service Chart Every 1000 Hours Every 1250 Hours • Check and adjust valve clearance • Check engine speeds • Change transmission-hydraulic oil and filter • Clean transmission-hydraulic pickup screen Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Da
Lubrication Maintenance Record Charts Annual Service Chart Annually • Replace air cleaner elements • Change engine oil and filter Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date PY80265,05G1110 –19–10SEP05–1/1 165-4 0
Lubrication Maintenance Record Charts 2000 Hour Service Chart Every 2 Years or 2000 Hours (Whichever Comes First) • Flush cooling system Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date PY80265,05G1111 –19–10SEP05–1/1 165-5 022607 PN=185
Lubrication Maintenance Record Charts As Required Service Chart Service as Required • Replace fuel filter • Drain water and sediment from fuel tank • Service air cleaner • Adjust throttle friction Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date
John Deere Service John Deere Parts TS100 –UN–23AUG88 We help minimize downtime by putting genuine John Deere parts in your hands in a hurry. That’s why we maintain a large and varied inventory to meet your spare parts needs. PY00013,0000003 –19–14JUN01–1/1 The Right Tools TS101 –UN–23AUG88 Precision tools and testing equipment enable our Service Department to locate and correct troubles quickly. They save your time and money.
John Deere Service 170-2 022607 PN=188
Index Page A Acid burns, battery . . . . . . . . . . . . . . . . . . . . . 140-18 Adjusting rockshaft speed-of-drop Implement lock . . . . . . . . . . . . . . . . . . . . . . . . 55-5 Air cleaner Inspecting primary element . . . . . . . . . . . . . . 140-9 Replace elements . . . . . . . . . . . . . . . . . . . . . 125-1 Service . . . . . . . . . . . . . . . . . . . . . . . .110-1, 135-1 Service/regular intervals . . . . . . . . . . . . . . . . 140-6 Storing primary element . . . . . . . . . . . . . . .
Index Page Page Check idle speeds . . . . . . . . . . . . . . . . . . . . 115-4 Check oil level . . . . . . . . . . . . . . . . . . . . . . . . 95-1 Observe work and idle speeds . . . . . . . . . . . . 45-9 Stalled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-8 Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 145-1 Warming up . . . . . . . . . . . . . . . . . . . . . . . . . .
Index Page N Neutral start system, check . . . . . . . . . . . . . . . 110-3 O Oil Engine break-in. . . . . . . . . . . . . . . . . . . . . . . 140-3 Warming hydraulic system . . . . . . . . . . . . . . 55-12 Oil cooler, cleaning. . . . . . . . . . . . . . . . . . . . . 140-14 Oil Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-6 Oil pressure indicator . . . . . . . . . . . . . . . . . . . . . 45-3 Operating transmission. . . . . . . . . . . . . . . .50-3, 50-4 Operator training . .
Index Page Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-7 Tread settings Adjustable front axle . . . . . . . . . . . . . . . . . . . . 75-8 Multi-position rear wheels . . . . . . . . . . . . . . . . 75-7 Tread width Rear wheel limitations . . . . . . . . . . . . . . . . . . . 75-6 Troubleshooting Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145-5 Electrical system . . . . . . . . . . . . . . . . . . . . . . 145-8 Engine . . . . . . . . . . . . . . . . . . . .