AutoTrac Universal Steering Kit INSTALLATION INSTRUCTIONS PC20577 22MAR06 (ENGLISH) AutoTrac Universal Steering Kit John Deere Ag Management Solutions PC20577 (22MAR06) COPYRIGHT 2006 DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual PC20577-19-22MAR06
Installation Instructions Recognize Safety Information –UN–07DEC88 This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to potential for personal injury. T81389 Follow recommended precautions and safe operating practices. OUO6050,000128E –19–08SEP05–1/1 Items to Note Prior to Installation • The following instructions are to be used only as a supplement to the primary installation instructions included with your AutoTrac Universal (ATU) Steering kit.
Installation Instructions PC8747 –UN–08SEP05 AutoTrac Universal Kit A—Steering Wheel/Motor Assembly B—AutoTrac Universal Harness C—Operator Presence Seat Switch Harness (Optional) D—ATU Cover Used with Anti-Rotation Bracket (M) E—Steering Wheel Knob (Used to telescope steering wheel) F—Steering Wheel Cap Cover G—Tapered Spline Shaft Bushing H—Straight Spline Shaft bushing I—Snap Ring J—Adhesive Harness Clips K—Anti-Rotational Brackets for Consoles L—Screws use with bracket (K) and rod (M) M—Anti-Rota
Installation Instructions Install GreenStar Common Components Install StarFire Receiver, GreenStar Display, Mobile Processor, and GreenStar wiring harness (if needed). (See GREENSTAR WIRING HARNESS AND STARFIRE CAB BRACKET installation instructions.) NOTE: If routing GreenStar harness through right-hand console, connect AutoTrac Universal harness to GreenStar harness before re-installing right-hand console wrap. (See CONNECTING ATU HARNESS TO GREENSTAR HARNESS section.
Installation Instructions 2. Select proper bushing according to splines on removed steering wheel. Insert the bushing with the correct spline type into center of steering wheel/motor assembly and install snap ring to hold bushing in place. (For vehicle specific information, visit www.stellarsupport.com .) NOTE: Be sure that hole for lock washer is facing towards steering wheel before securing snap ring. NOTE: Lubricate bushing before installation to prevent corrosion.
Installation Instructions PC8750 –UN–19OCT05 Installing Clamp and Rod Anti-Rotation Bracket Ex. - JD4XX0, JD8X60, JD8X70 Series Tractors A—U-bolt, Saddle, Spacer, Pillow-Block and Nuts B—Anti-Rotation Rod Assembly C—Screws D—Cover IMPORTANT: To allow steering wheel to telescope normally, install assembly (A) near top end of steering column as shown in diagram. E—Screw 3. Attach cover (D) to steering unit assembly with screw (E). 4.
PC8751 –UN–08SEP05 Installation Instructions Ex. - JD4XX0, JD8X60, JD8X70 Series Tractors A—Lock Washer B—Nut C—Washer D—Telescoping Knob E—Washer F—Telescoping Rod Nut IMPORTANT: Tighten all hardware to proper torque according to vehicle manufacturer’s specifications. G—Cap 6. Attach lock washer (A), and nut (B) to steering wheel rod. 7. Attach washer (C), knob (D), washer (E), and nut (F) on telescoping rod. 5. Position steering unit on steering column.
Installation Instructions PC8752 –UN–08SEP05 Installing Straight Anti-Rotation Bracket Ex.
Installation Instructions 1. Attach anti-rotation bracket (A) to steering unit (B) with screws (C). Use slots to move bracket snug against column. 2. Position steering unit on steering column. NOTE: Hardware (D), (E), (F), (H), and (I) was retained when original steering wheel was removed. 3. Attach lock washer (D) and nut (E) to steering wheel rod. IMPORTANT: Tighten all hardware to proper torque according to vehicle manufacturer’s specifications. 4.
Installation Instructions PC8753 –UN–08SEP05 Installing Angled Anti-Rotational Bracket Ex.
Installation Instructions 1. Attach anti-rotation bracket (A) to steering unit (B) with screws (C). Use slots to move bracket snug against column. 2. Position steering unit on steering column. NOTE: Hardware (D), (E), (F), (H), and (I) was retained when original steering wheel was removed. 3. Attach lock washer (D) and nut (E) to steering wheel rod. IMPORTANT: Tighten all hardware to proper torque according to vehicle manufacturer’s specifications. 4.
Installation Instructions Connect ATU Harness to GreenStar Harness –UN–19OCT05 Depending on your vehicle’s harness configuration, the ATU harness will be connected to the GreenStar harness at one of the following locations: GreenStar Ready Vehicles • 2- and 4- pin terminator connectors found at the CAN bus extension (A) in the side console of a GreenStar Ready tractor.
Installation Instructions ATU Harness Connection Locations Depending on your vehicle’s configuration, refer to one of the following sections for additional harness connection information. • Harness connection location in GreenStar Ready tractor side consoles • Harness connection location for implement connectors • Harness connection location to a terminator connector on a GreenStar Harness OUO6050,0001477 –19–20OCT05–1/1 Harness Connection location in GreenStar Ready Tractor Side Consoles 1.
Installation Instructions PC8719 –UN–23AUG05 NOTE: Some vehicles may allow enough space for connectors to slide down between window and side console. OUO6050,0001291 –19–20OCT05–2/6 3. Locate and disconnect GreenStar wiring harness 2and 4-pin connectors. NOTE: Connectors may be difficult to locate as they are often deep down in the console.
Installation Instructions 4. Connect AutoTrac Universal harness to 2- and 4-pin connectors as shown. PC8775 –UN–14OCT05 IMPORTANT: Be sure to make all 4 connections as shown in photo at right. OUO6050,0001291 –19–20OCT05–4/6 NOTE: See machine’s Technical Manual for removing and installing bottom console wrap. 5. Route ATU harness between console and window towards floor behind fuse panel. PC8732 6. Pull back floor mat and continue to route ATU harness to steering motor connector.
Installation Instructions Harness Connection Location for Implement Connectors PC8730 –UN–19OCT05 A—AutoTrac Universal Connection Location for the Implement Harness OUO6050,0001294 –19–20OCT05–1/4 NOTE: FOR TRACTORS EQUIPPED WITH A TECU: Implement connector can not be used as the source of the 2-pin power on machines equipped with a TECU. Kits PF80873 or PF80874 provide a connection point for 2-pin power. –UN–18OCT05 1.
Installation Instructions PC8720 –UN–23AUG05 3. Route AutoTrac Universal harness through back of cab window and connect to AutoTrac Universal Steering motor. OUO6050,0001294 –19–20OCT05–4/4 Connecting to a GreenStar Harness Terminator 1. Locate terminator with 2- and 4- pin connector. 2. Disconnect terminator connections.
Installation Instructions PC8779 –UN–18OCT05 3. Connect ATU harness into terminator connectors and remaining GreenStar harness connectors into the remaining ATU harness connectors as shown. OUO6050,0001472 –19–13OCT05–2/2 Connect Seat Switch Harness NOTE: For John Deere vehicles equipped with an electronic seat switch, operator should connect into this switch as a mode of operator presence detection.
Installation Instructions 2. Connect seat switch harness connector to seat switch. This harness includes two sets of connectors, use only the set of connectors that corresponds with the vehicle’s seat switch. Disregard the unused set. NOTE: Seat Switch is found on lower backside of the seat. PC8721 –UN–23AUG05 3.
Installation Instructions Activating AutoTrac Universal AutoTrac Universal has to be activated by a 3-digit activation code the first time that it is powered up. The code can be attained by: • Calling the AMS Customer Care Center at 1-888-GRN-STAR (888-476-7827). • Logging onto www.stellarsupport.com and clicking on the Activations and Subscriptions link on the left hand menu. Once on this page click on Activate AutoTrac Universal.
Installation Instructions System Setup (See GREENSTAR GUIDANCE PARALLEL TRACKING AND AUTOTRAC ASSISTED STEERING SYSTEMS Operator’s Manual for system setup.
