*SELF* Z515E, Z530M, Z530R, and Z545R ZTrak™ OPERATOR'S MANUAL Z500 Series ZTrak™ OMUC28763 ISSUE K0 (ENGLISH) CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. If this product contains a gasoline engine: WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Introduction constructed, equipped, and maintained for the prevention of fire pursuant to Section 4443. Cal. Pub. Res. Code 4442.5. Other states or jurisdictions may have similar laws. A spark arrestor for your machine may be available from your authorized dealer. An installed spark arrestor must be maintained in good working order by the operator. Thank You for Purchasing a John Deere Product We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine.
Contents Contents Product Identification Introduction . .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 2 Product Identification . .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 3 Record Identification Numbers Safety Labels with Text .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... . 4 Zero Turn Mowers PIN (010001-) Safety Labels without Text .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... .
Safety Labels with Text Safety Labels with Text Safety Label Location MX101343—UN—08MAY20 Z515E, Z530M, Z530R, and Z545R A—WARNING - UC27013 B—CAUTION - UC26988 C—WARNING - M156577 D—DANGER, CAUTION, WARNING - UC22274 E—DANGER - M118610 F—DANGER - M156388 G—DANGER - M139128 SB31882,00003AC-19-16JUN20 4
Safety Labels with Text Avoid Crushing Understanding the Machine Safety Labels ● Keep protective structure in raised position ● Do not jump if machine tips ● Use seat belt When protective structure must be down: ● DO NOT use seat belt ● Drive with extra care SB31882,00003C1-19-16JUN20 MXAL42363—UN—22MAY13 The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards.
Safety Labels with Text ● If machine loses traction on a slope, stop blades, and proceed slowly off slope. ● Avoid sudden starts, turns, and stops. DANGER SB31882,00003B0-19-17MAR20 CAUTION MXT008505—UN—01NOV16 ROTATING BLADE DO NOT PUT HANDS OR FEET UNDER OR INTO MOWER WHEN ENGINE IS RUNNING. THROWN OBJECTS BEFORE MOWING, CLEAR AREA OF OBJECTS THAT MAY BE THROWN BY BLADE. MX101351—UN—17MAR20 DO NOT OPERATE MOWER WITHOUT DISCHARGE CHUTE OR ENTIRE GRASS CATCHER IN PLACE.
Safety Labels without Text Safety Labels without Text Safety Label Location MX101528—UN—25JUN20 Z515E, Z530M, Z530R, and Z545R A—WARNING - UC27008 B—CAUTION - UC26989 C—DANGER, WARNING, CAUTION - UC25540 D—WARNING - M146611 E—DANGER - M118041 F—DANGER - M118040 G—DANGER - M138631 H—DANGER - M136436 SB31882,00003AD-19-13JUL20 7
Safety Labels without Text Understanding the Machine Safety Labels without Text Avoid Injury from Equipment Fires TCT005498—UN—11SEP12 At several important places on this machine, safety signs are affixed which signify potential danger. The hazard is identified by a pictorial in a warning triangle. An adjacent pictorial provides information on how to avoid personal injury. These safety signs, their placement on the machine, and a brief explanatory text are shown in this Safety section.
Safety ● This operator’s manual contains important information necessary for safe machine operation. ● Carefully read operator’s manual before operating machine or attachment. Observe all safety rules to avoid accidents. ● Refer to Operating on Slopes for more information.
Safety Fuel Avoid Thrown Objects ● Use care when handling fuel. Fuel is flammable and fuel vapors can be explosive. Do not smoke when handling fuel. Only use an approved fuel container. Clean up spilled fuel immediately. ● Check fuel lines, tank, cap, and fittings frequently for cracks or leaks. Replace if necessary. ● Clear the mowing area of all bystanders when using this machine. Thrown objects could cause serious injury or death.
Safety Operating Near Terrain Hazards GX100108—UN—14FEB20 ● Never mow or operate this ride-on mower on slope angles greater than 13° with ride-on mower in its basic configuration. The basic configuration is the ride-on mower with a mower deck and no other attachments. (A 13° slope is a slope that rises 1.4 m [4.6 ft] over a horizontal distance of 6.1 m [20 ft].
Safety for signs of loose hardware or belt damage, such as cuts, fraying, extreme or unusual wear, discoloration, or abrasion. Replace only with John Deere-approved replacement parts. ● Layers of heavy clothing can interfere with proper positioning of the seat belt and can reduce the effectiveness of the seat belt. ● After operating, completely remove any combustible materials from equipment before storing. Use compressed air, a leaf blower, or water to keep the machine clean.
Machine Cleanout uncomfortable working in your machine, contact your servicing dealer. ● Disconnect the battery or all spark plug wires before servicing the machine. Disconnect negative terminal first and positive last. Install positive terminal first and negative last. ● Some components could have stored energy in springs or hydraulic components. Servicing procedures described in the Service section describe how to perform service and maintenance tasks safely.
Machine Cleanout MX101529—UN—24JUN20 5.On or near transaxles (F) and belt drives and fins. MX101421—UN—22APR20 6.Under the seat and near fuse block (G), including the battery (H) and wiring harness.
Operating Controls Operating Controls Operator’s Station Controls Z515E Operator’s Controls MX101516—UN—26JUN20 A—Park Brake Lever B—Left Motion Control Lever C—Right Motion Control Lever D—Deck Height Pin Tool E—Mower Deck Lift Lever F—Mower Deck Lift Pedal G—Choke Lever H—Mower Engagement Button I—Key Switch J—LED Light Switch (if equipped) K—Fuel Tank Cap L—Hourmeter/MowerPlus™ Fuel Display (if equipped) M—Throttle Control Lever Z530M and Z530R Operator’s Controls MX101339—UN—26JUN20 A—Park Brake L
Operating Controls Z545R Operator’s Controls MX101443—UN—05JUN20 A—Park Brake Lever B—Left Motion Control Lever C—Right Motion Control Lever D—Deck Height Pin Tool E—Mower Deck Lift Lever F—Mower Deck Lift Pedal G—Electronic Throttle Controller H—Mower Engagement Button I—Key Switch J—LED Light Switch K—Fuel Tank Cap L—Operator’s Display Unit MX101517—UN—26JUN20 Operator's Display Unit MX101518—UN—05JUN20 Electronic Throttle Controller SB31882,0000475-19-08JUL20 16
Operating Operating Daily Operating Checklist ⃞ ⃞ ⃞ ⃞ ⃞ ⃞ ⃞ ⃞ ⃞ ⃞ Check engine oil. Clean muffler area, air intake screens, and mower deck. Check brake system. Check fuel level. Check under the machine for leaks. Check safety interlock system. Check tire pressures. Check oil level in both transmissions. Check mulch control open/close operation (if equipped). Clean mower deck using the washout port after use. SB31882,00003CD-19-21MAY20 A Light indicates an engine diagnostic problem. Service is required.
Operating MowerPlus™ Fuel Gauge (If Equipped) MX101511—UN—22MAY20 ● Press and hold MAX or MIN button on keypad. To Adjust the Engine Speed Up or Down: MX101511—UN—22MAY20 ● Press MAX or MIN button on keypad. To return to the default display mode: MX101410—UN—15APR20 MowerPlus Fuel Gauge ● The hour meter (A) shows the number of hours the engine has run. The hour meter is always active and cannot be reset. ● The fuel level (B) is indicated by the graph of five segments in increasing height.
Operating Adjusting Seat E-Series Seat MX101419—UN—28APR20 R-Series Shown 1. Raise each armrest (A). 2. Turn adjustment thumbscrew (B) clockwise to lower armrest and counterclockwise to raise armrest. MX101454—UN—17JUN20 ROPS Not Shown SB31882,00003BC-19-12MAY20 1. Slide lever (A) sideways to the left. Adjusting Motion Control Levers 2. Slide seat forward or rearward to the desired position. 1. Park machine safely. (See Parking Safely in the Safety section.) 3. Release lever.
Operating highest position first. If uncomfortable, adjust accordingly for the operator. . ● For highest lever position, use holes (A). ● For lowest lever position, use holes (B). 4. You can also adjust each motion control lever slightly forward or rearward within slotted holes. SB31882,00003BD-19-23JUN20 Adjusting Cutting Height Cutting height can be adjusted from approximately 25––100 mm (1––4 in). When mower deck is in transport position cutting height is approximately 100 mm (4 in).
Operating Use the following checkout procedures to check for normal operation of machine. Result: Engine should stop. If engine does not stop, there is a problem with your safety interlock circuit. If there is a malfunction during one of these procedures, do not operate machine. See your authorized dealer for service. 4. Third test: a. Lock park brake. Perform these tests in a clear open area. Keep bystanders away. b. Disengage mower. MP47322,00F4637-19-25APR19 c. Start engine. d. Raise up off seat.
Operating 5. Repeat first and second test using left motion control lever. 2. On either side of the ROPS, pull the handle (A) outward to release the pin. Rotate the handle 90° to keep the pin disengaged. MP47322,00F463C-19-19MAR13 3. On the opposite side, grab hold of the upper ROPS. With the other hand, pull the handle (A) outward to release the pin. Rotate the handle 90° to keep the pin disengaged.
Operating MX101442—UN—09JUL20 MX101441—UN—09JUL20 2. On either side of the ROPS, push the upper ROPS forward slightly to compress bumper (E) and then pull the handle (D) outward to release the pin. Rotate the handle 90° to keep the pin disengaged. 2. On either side of the ROPS, push the upper ROPS forward slightly to compress bumper (D) and then pull the handle (C) outward to release the pin. Rotate the handle 90° to keep the pin disengaged. 3. On the opposite side, grab hold of the upper ROPS.
Operating ● The hour meter (A) shows the number of hours the engine has run. The hour meter is always active and cannot be reset. ● The fuel level (B) is indicated by the graph of five segments in increasing height. When the fuel tank has emptied to approximately 20%, the last segment will flash indicating approximately 30 minutes of fuel remaining. Before using the machine, become familiar with the motion control levers and how they respond.
Operating NOTE: For Z545R: Select the MAX push-button on the electronic throttle controller. Left Turn 2. Unlock park brake. 3. Move both motion control levers from the start/shutdown position inward to the neutral position. 4. Move the motion control levers forward to begin forward travel. 5. Move the motion control levers rearward to begin reverse travel. 6. To stop travel, move motion control levers back to the neutral position. Forward Travel MX101394—UN—08APR20 1.
Operating Do not run an engine in an enclosed area, such as a garage, even with doors or windows opened. Move the machine to an outside area before running the engine. 1. Sit on the operator seat. 2. Lock park brake. 3. Push the mower engagement knob down to disengage the mower. 4. Set both motion control levers to the start/shutdown position.
Operating 1. Adjust mower to desired cutting height. Using Headlights (If Equipped) 2. Start engine. 3. Release park brake. 4. Move both motion control levers to the neutral position. 5. Select either ECO or MAX button on the Push Button Controller. NOTE: For smoother engagement, deck can be engaged at transport position and then lowered to desired cut height. 6. Pull mower engagement switch up to engage mower.
Operating MX101460—UN—17JUN20 MX101450—UN—29APR20 LH Bypass Lever Shown (RH opposite) 2. Attach quick-coupler to a garden hose. 3. Attach garden hose with the quick-coupler to wash port (A) on the mower deck. 1. Rotate both bypass levers (A) inward until the lever hits a stop. 2. Release park brake. 4. Turn on water. 3. Push machine to desired location and lock park brake. 5. Start engine. 4. Rotate both bypass levers (A) outward to the disengaged position. 6. Run at full throttle.
Service Intervals ● Make sure that the hopper cover is latched securely to the hopper frame. ● If the unit is transported over long distances or at high speeds, remove the rear bagger or power flow chute before transport. TH84124,000020A-19-10APR19 Towing Loads IMPORTANT: Avoid damage! Towing excessive trailer loads can stress drivetrain components. To avoid damage to drivetrain components, use the following guidelines. MXAL42817—UN—09APR13 3. Back machine onto heavy-duty trailer with a full-width ramp.
Service Lubrication ● Engine components may become dirty or plugged when operating in extreme heat, dust or other severe conditions. ● Engine oil can degrade if machine is operated constantly at slow or low engine speeds or for frequent short periods of time. Every 200 Hours ● Check / adjust engine valve clearance. See your John Deere dealer for this service. SB31882,00003B7-19-28MAY20 High-pressure washing can cause damage to machine components.
Service Engine 48HC, 54HC, and 60HC Mower Deck given altitude may increase the engine’s emissions and decrease fuel efficiency and performance. See a qualified service provider for details on jet kit requirements for your specific product. TC00531,00000EC-19-28MAR16 Avoid Fumes CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death. Do not run an engine in an enclosed area, such as a garage, even with doors or windows opened.
Service Engine ● ● ● ● ● ● ACEA ACEA ACEA ACEA ACEA ACEA Oil Oil Oil Oil Oil Oil Sequence Sequence Sequence Sequence Sequence Sequence A5/B5 C5 C4 C3 C2 C1 IMPORTANT: Avoid damage! Dirt and contamination can enter engine when checking oil level. Clean area around dipstick before loosening or removing. 2. Clean area around the dipstick to prevent debris from falling into crankcase.
Service Engine MX101429—UN—22APR20 MX101644—UN—02SEP20 4. Disconnect oil drain hose from the side of the engine and lower hose, routing the oil drain hose down through the opening behind the transmission oil reservoir. Ensure that the drain valve will not drain onto the transmission housing, transmission fan, and frame. 3. Clean area around the dipstick to prevent debris from falling into crankcase. 4.
Service Engine IMPORTANT: Avoid damage! Dirt and contamination can enter engine when checking oil level. Clean area around dipstick before loosening or removing. 3. Clean area around the dipstick to prevent debris from falling into crankcase. MX101645—UN—02SEP20 1. Locate rotating screen (A) at the top of the engine, and the two retaining tabs (B) and lift off guard (A). 2. Remove screw (C) (if equipped). Push in on the two retaining tabs (B) and lift off guard (A). 3.
Service Engine 2. Remove debris from inside and outside of the screen guard. 3. After cleaning, secure screen guard in place with four screws. SB31882,00003F1-19-26AUG20 Cleaning Engine Shroud CAUTION: Avoid injury! Compressed air can cause debris to fly a long distance. • Clear work area of bystanders. • Wear eye protection when using compressed air for cleaning purposes. • Reduce compressed air pressure to 210 kPa (2.1 bar) (30 psi).
Service Engine MX101439—UN—03MAY20 MX101435—UN—24APR20 6. Remove six screws (C) and engine shroud (D). 3. Remove four screws (A) and the flywheel cover. 7. Clean debris from: 4. Clean debris from the flywheel area. ● ● ● ● Fan area Cylinder head cooling fins Engine cooling fins Area between engine and frame 5. Remove air cleaner cover and air cleaner element. (See Checking and Cleaning Air Filter Element.) 8. Install engine shroud with six screws. 9.
Service Engine NOTE: Do not put engine oil on the foam precleaner. Checking and Cleaning Air Cleaner Element Z515E 1. Park machine safely. (See Parking Safely in the Safety section.) c. Rinse foam precleaner thoroughly. Squeeze out excess water in a dry cloth until foam is dry. 2. Let engine cool. d. Replace the foam precleaner if damaged or missing. 7. Inspect the paper filter element. Replace the filter element if damaged or dirty. 3. Clean dirt and debris from the air cleaner cover (A). 8.
Service Engine 10. Install air cleaner cover and tighten two knobs to secure cover in place. SB31882,00003EF-19-20AUG20 Checking Spark Plug CAUTION: Avoid injury! Touching hot surfaces can burn skin. The engine, components, and fluids are hot if the engine has been running. Allow the engine to cool before servicing or working near the engine and components. 1. Park machine safely (See Parking Safely in the Safety section.) MX101432—UN—24APR20 4. Loosen two knobs (A) and remove the air cleaner cover (B).
Service Engine Specification Cleaning Spark Arrestor Z515E, Z530M, Z530R, Z545R Spark Plugs—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N·m (14.75 lb·ft) Z515E, Z530M, Z530R 9. Connect spark plug wires. SB31882,0000402-19-21AUG20 Replacing Fuel Filter CAUTION: Avoid injury! Fuel vapors are explosive and flammable: • Do not smoke while handling fuel. • Keep fuel away from flames or sparks. • Shut off engine before servicing.
Service Transmission 1. Remove blunt nose screw and the spark arrestor from the end of exhaust pipe (A). NOTE: Observe direction of arrestor inside exhaust pipe for reassembly. 2. Visually inspect the screen for tears, broken wires, or loose welds. Replace the spark arrestor assembly if any of these conditions exist. 3. If the screen is in good condition, brush away any loose debris using a wire brush. MX101477—UN—11MAY20 7. Remove the heat shield (J). MX101504—UN—11MAY20 4.
Service Transmission MX101524—UN—10JUN20 3. On the linkage side needing adjustment (right side shown), remove spring locking clip (C) and rod end (D) from pivot pin (E). MX101520—UN—09JUN20 3. Locate the left-hand and right-hand reservoirs at the rear of the machine. Each transmission has its own reservoir. 4. The reservoirs have two marks, FULL (A) and ADD (B). Check level with fluid cold. 5. If oil level is below the ADD line (B), clean area around reservoir cap and remove cap (C). 6.
Service Transmission Checking and Replacing Transaxle/Transmission Drive Belt CAUTION: Avoid injury! Entanglement in a belt or sheave can cause serious injury. Stop engine and wait for all moving parts to stop. NOTE: The transmission drive belts are self-adjusted using a spring tensioner and do not require a tension adjustment. Checking Transaxle/Transmission Drive Belt 1. Park machine safely. (See Parking Safely in the Safety section.) MX101451—UN—29APR20 3.
Service Mower Rear Tire—Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 kPa (10 psi) 3. Position the caster wheels to the forward driving position. Quick Leveling Method MX101448—UN—17JUN20 9. Position replacement belt around drive sheave on engine and route belt through idler sheaves (F). 10. Route belt on transmission sheaves (G) and tension belt by attaching spring (H) to rockshaft. 11.
Service Mower NOTE: Decks have a raised weld (C) for side-to-side measurement. MX101367—UN—22MAY20 Adjusting Point 3 b. If adjustments are necessary, loosen lower nut (F) on both sides of the deck. Turn the top nut (G) equally on each side of deck (starting with the front left) clockwise to raise front of mower or counterclockwise to lower front of mower until gauge just slips under adjustment point 3. Tighten lower nuts after adjustment is complete and verify that four corners have some tension.
Service Mower 1. Park the machine safely on a flat surface. (See Parking Safely in the Safety section). 2. Ensure that the front and rear tires are inflated to the specified pressure. Specification Front Tire—Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 kPa (15 psi) Rear Tire—Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 kPa (10 psi) 3.
Service Mower NOTE: To avoid hardware from loosening during operation, ensure that bottom of the lock nut is engaged on the threaded fitting. Installing Foot Plate 1. Using both hands, position the foot plate (A) into the two openings (B) in the frame. 2. Lower the foot plate until it rests securely in place. SB31882,0000406-19-04MAY20 Removing Mower Deck 1. Park machine safely. (See Parking Safely in the Safety section.) 2. Allow engine and muffler to cool completely.
Service Mower draft link from the mower deck bracket (H) and draft bracket (I). Repeat on the opposite side. GXT002516—UN—31JUL15 Mower deck shown removed from machine for better view. ● From the left side of machine, insert a 3/8 inch ratchet into the square hole (C) in the tension arm and pull clockwise and hold to release tension on the belt. MX101521—UN—09JUN20 8. Remove spring clip (N) and pin (O) from each side of the rear hanger bracket. 9. Rotate front caster wheels to maximize clearance. 10.
Service Mower GXT002429—UN—16JUL15 5. Install front hanger rod (G) onto the mower deck brackets (H) and onto draft brackets (I). Secure each stud end with locking clip (F). GXT002520—UN—31JUL15 CAUTION: Avoid injury! Component is spring-assisted and under tension. Injury can occur if spring-assisted component is released suddenly. ● Lift left spindle cover (H) and install mower belt (I) onto left spindle sheave. Release spindle cover and tension arm.
Service Electrical IMPORTANT: Avoid damage! Failure to seat the belt properly on sheaves results in belt damage. 7. Install belt on the mower deck as shown. 8. Make sure belt guide (C) is indexed as shown, and tighten nut (B) to specification. Specification Sheave Nut—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 N·m (35 lb·ft) 9. Install spring on spring hook (E) on deck. 10. Install mower deck.
Service Electrical ● ● ● ● ● Wear eye protection and gloves. Do not allow direct metal contact across battery posts. Remove negative cable first when disconnecting. Install negative cable last when connecting. Always route battery cables away from battery posts. Using Booster Battery CAUTION: Avoid injury! The battery produces a flammable and explosive gas. To prevent the battery from exploding: ● Do not smoke or have open flame near battery. ● Wear eye protection and gloves.
Service Miscellaneous filling the fuel container to insure proper mixing. Such practice helps prevent engine performance problems and allows fuel storage in the machine all year without draining. Store fuel in plastic containers to reduce condensation. Make sure that the cap on the fuel container is tight to reduce fuel contamination and evaporation. For best fuel storage life, use a self-sealing gas can. Fuel is blended to give best seasonal performance.
Service Miscellaneous ● Lower machine onto jack stands or other stable supports and block wheels before servicing. NOTE: Remove any material collection system attachments before lifting the machine. MX101397—UN—11JUN20 2. Tighten two nuts (A) on each side of ROPS to specification. Specification ROPS Flange Nut (A)—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.5 ±10 N·m (38 ±7 lb·ft) GXT002211—UN—09JUN15 2. Safely lift rear of the machine frame points (A).
Service Miscellaneous Specification 4. Remove the wheel assembly. ROPS Flange Nut (E)—Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 ±7 N·m (25 ±5 lb·ft) CAUTION: Avoid injury! Explosive separation of tire and rim parts is possible when they are serviced incorrectly: SB31882,00003CB-19-12JUN20 ● Do not attempt to mount a tire without the proper equipment and experience to perform the job. Checking Tire Pressure 5.
Service Miscellaneous MX101527—UN—22JUN20 9. Inspect bearing wear areas (H) and bolt holes (I) for wear or damage. Replace if necessary. Assembly ● Apply grease to the caster shaft and bolt. ● Assemble in the reverse order of disassembly. ● Tighten caster locknut and bolt to specification. MXAL47138—UN—16APR13 5. Inspect bearings (C) at top and bottom of frame. Replace worn or damaged bearings. Specification NOTE: Inner race extends above the outer race. Caster Locknut—Torque. . . . . . . . . . . . .
Troubleshooting 9. Repeat steps in reverse order to install style covers on the machine. IF Electrical problem - See Electrical Troubleshooting Section SB31882,000040C-19-06JUL20 Cleaning and Repairing Metal Surfaces Engine Cranks But Will Not Start Spark plug wire is loose or disconnected. Improper fuel. Plugged fuel filter. Electrical problem - See Electrical Troubleshooting Section Cleaning: Follow automotive practices to care for your vehicle painted metal surfaces.
Storage Electrical IF CHECK Starter Does Not Work Or Will Not Turn Engine Park brake not locked. Mower is engaged. Battery terminals are corroded. Battery not charged. Motion control levers not in Start/ Shutdown position. Blown fuse. Defective key switch Battery Will Not Charge Lights Do Not Work Dead cell in the battery. Blown charging fuse. Battery cables and terminals are dirty. Low engine speed or excessive idling. IF CHECK Belt Slipping Debris in sheaves. Worn belt.
Specifications Preparing Machine for Storage 8. Close fuel shutoff valve if your machine is equipped. 1. Repair any worn or damaged parts. Replace parts if necessary. Tighten loose hardware. 9. Store the battery in a cool, dry place where it will not freeze. NOTE: The stored battery should be recharged every 90 days. 2. To prevent rust, repair scratched or chipped metal surfaces. 3. Remove grass and debris from machine. 10. Charge the battery. 4.
Specifications Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . 0.75 mm (0.029 in) Fuel Types (Recommended): Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . 20 N•m (14.75 lb·ft) . . . . . . . . . . . . . . . . . . . Regular Grade 87 Octane Unleaded Fuel . . . . . . . . . . . . . . . . . . . . . . . . Ethanol Blended Fuel (Up to 10%) Z545R Fuel Filter . . . . . . . . . . . . . . . . . . . . Replaceable - paper element Make . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Width (with 48HC Deck) . . . . . . . . . . . . . . . . . . 1583 mm (62.3 in) Warranty Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2080 mm (81.9 in) Weight (with 48HC Deck) . . . . . . . . . . . . . . . . . . . 379 kg (835 lb) Product Warranty John Deere offers a standard warranty on new John Deere products.
Warranty Z335E, Z345M, Z345R, Z355E, Z355R, Z365R, Z375R, Z515E, Z545R, and three years for all other models referenced in this operator’s manual. If any emissions related part on your equipment is defective, the part will be repaired or replaced by John Deere. ● Owner’s Warranty Responsibilities ● As the spark ignited off-road engine equipment owner, you are responsible for the performance of the required maintenance listed in your Operator’s Manual.
Warranty warranty does not cover inconvenience or loss of use of the non-road equipment or engine or transportation of the equipment or engine to or from the John Deere Turf and Utility retailer. John Deere shall not be liable for any other expense, loss, or damage, whether direct, incidental, consequential (except as listed above under “coverage”) or exemplary arising in connection with the sale or use of or inability to use the non-road equipment or engine for any other purpose. covered by this warranty.
John Deere Quality Statement John Deere Quality Statement John Deere Quality John Deere equipment is more than just a purchase, it’s an investment in quality. That quality goes beyond our equipment to your John Deere dealer’s parts and service support. This support is needed to keep you a satisfied customer. That’s why John Deere has initiated a process to handle your questions or problems, should they arise. The following three steps will help guide you through the process.
Service Record Service Record Record Service Dates Oil Change Oil Filter Change (If Equipped) Lubricate Machine Air Cleaner Element Check/Clean Fuel Filter Change OUO1082,00066CA-19-15MAY17 63
Slope Gauge Slope Gauge Slope Gauge Template Hold up or copy this page and follow the directions below to use the Slope Gauge Template. MXT013189—UN—22APR15 Use this slope gauge to determine if a slope is too steep for safe operation. Do not operate your machine on a slope greater than what is recommended in your operator’s manual. See Operating on Slopes in the Safety section. • Fold along the appropriate line (A) to match the recommended slope.
Index A Mower Drive Belt, Replacing (Z500 Series 48A, 48HC, 54A, 54HC, 60HC, and 62C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Mower Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Mower, Adjusting Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Mower, Engaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index U Unplugging Mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 W Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warranty, product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Wheel Assembly, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Wheels, Adjusting Mower . . . .
Notes 67
Notes 68
