Operating Guide
Table Of Contents
- Introduction
- Contents
- Product Identification
- Safety Labels with Text
- Safety Labels without Text
- Safety Label Location
- Understanding the Machine Safety Labels without Text
- Avoid Injury from Crushing
- Avoid Injury from Loaded Spring
- Avoid Injury from Equipment Fires
- Avoid Injury from Getting Caught in Belts
- Avoid Injury from Rotating Blades
- Read Operator’s Manual
- Avoid Injury from Thrown Objects
- Keep Children Away from Mower
- Avoid Serious Injury or Death from Tipping
- Safety
- Machine Cleanout
- Operating Controls
- Operating
- Daily Operating Checklist
- Avoid Damage to Plastic and Painted Surfaces
- Using Operator Display Unit (If Equipped)
- Using the Hour Meter and MowerPlus Fuel Gauge (If Equipped)
- Using Electronic Throttle Control (If Equipped)
- Mounting and Dismounting Machine
- Adjusting Seat
- Adjusting Armrests
- Adjusting Motion Control Levers
- Adjusting Cutting Height
- Adjusting Mower Wheels
- Testing Safety Systems
- Testing Park Brake Switch
- Testing Park Brake
- Testing Mower Engagement (PTO) Switch
- Testing Seat Switch (E- and M-Series)
- Testing Seat Switch (R-Series)
- Testing Motion Control Lever Switch
- Using Seat Belt
- Raising and Lowering the ROPS
- Checking Fuel Level
- Using Park Brake
- Using Key Switch
- Using Mower Engagement Switch
- Using the Motion Control Levers
- Starting the Engine
- Engaging Mower
- Stopping the Engine
- Unplugging Mower
- Using Headlights (If Equipped)
- Moving Machine by Hand
- Unplugging Mower, Bagger, or Material Collection System
- Using Wash Port to Clean Mower Deck
- Transporting Machine on Trailer
- Transporting Material Collection System (If Equipped)
- Towing Loads
- Mowing Tips
- Blade Choices
- Service Intervals
- Service Lubrication
- Service Engine
- Emissions Service Information
- Avoid Fumes
- Gasoline Engine Oil
- Checking Engine Oil Level
- Changing Engine Oil and Filter
- Cleaning Engine Screen Guard
- Cleaning Engine Shroud
- Checking and Cleaning Air Cleaner Element
- Checking Spark Plug
- Replacing Fuel Filter
- Spark Arrestor Maintenance (If Equipped)
- Cleaning Spark Arrestor
- Service Transmission
- Service Mower
- Service Electrical
- Service Miscellaneous
- Troubleshooting
- Storage
- Specifications
- Warranty
- John Deere Quality Statement
- Service Record
- Slope Gauge
- Index
IMPORTANT: Avoid damage! Dirt and contamination can enter
engine when checking oil level. Clean area around dipstick
before loosening or removing.
3. Clean area around the dipstick to prevent debris from falling into
crankcase.
MX101431—UN—23APR20
4. Disconnect oil drain hose (B) from the side of the engine and lower
hose, routing the oil drain hose down through the opening behind
the transmission oil reservoir. Ensure that the drain valve will not
drain onto the transmission housing, transmission fan, and frame.
5. Loosen dipstick (A). Remove the oil drain cap (B) and drain the oil
into an approved container until the oil has drained completely.
6. Wipe dirt from around the oil lter. Place a drain pan under the oil
lter and remove lter.
7. Put a light coat of fresh, clean oil on the new lter gasket.
8. Install replacement oil lter by turning oil lter to the right
(clockwise) until the rubber gasket contacts lter base. Tighten
lter an additional one-half turn.
9. After oil has drained, install the drain cap (B).
10. Attach drain hose assembly to side of engine.
11. Add oil no higher than FULL mark on dipstick. Begin with per
specication; do not overll.
Specication
Z545R Engine Oil—Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 1.9 L
(2.0 qt)
12. Tighten dipstick.
13. Start and run engine at idle to check for leaks. Stop engine. Fix
any leaks before operating.
14. Check oil level. Add oil if necessary.
SB31882,00003EE-19-26AUG20
Cleaning Engine Screen Guard
Z515E
The Z515E engine has a removable guard over the rotating ywheel
cover at the top of the engine. The guard should be removed to check
for and remove any debris daily in conjunction with checking the
engine oil level.
MX101645—UN—02SEP20
1. Locate rotating screen (A) at the top of the engine, and the two
retaining tabs (B) and lift o guard (A).
2. Remove screw (C) (if equipped). Push in on the two retaining tabs
(B) and lift o guard (A).
3. Clean guard and ywheel cover of debris.
4. Install guard after cleaning.
Z530M and Z530R
MX101434—UN—24APR20
1. Raise three push retainers (A) and lift the screen guard (B) from
engine.
2. Remove debris from inside and outside of the screen guard.
3. After cleaning, secure screen guard in place with three push
retainers.
Z545R
MX101435—UN—24APR20
1. Remove four screws (A) and screen guard (B) from engine.
Service Engine
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