O P E R A T O R ’ S M A N U A L ROTARY TILLERS RT 1140 RT 1250 RT 1260 RT 1150 RT 1160 RT 1360 RT 1240 RT 1160 H Cod. F07010181 / Rev.
TABLE OF CONTENTS Technical specification Technical specification ................................. Technical specification - Hitch ...................... 4 6 Service Machine Safely Safety signs Safety-Alert simbol ....................................... Identification machine .................................. Machine safety labels .................................. 7 7 7 8 Preparing the vehicle Preparing the tractor .................................... 10 Park vehicle safety ........................
TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instruction and safety rules. Make sure all items on the Dealer’s Pre-Delivery Check List in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration, located on the Frontier website. Warranty claims will be denied if the Warranty Registration has not been completed.
TECHNICAL SPECIFICATIONS RT 1140 - 1150 (Adjustable offset) RT 1240 - 1250 - 1160 - 1160 H (Adjustable offset) RT 1260 - 1360 Technical specifications - Page 4
TECHNICAL SPECIFICATIONS RT 1140 - 1150 Model Work/width Tractor HP inches min Tractor HP max Weight lbs. RT 1140 42 10-20 25 293 RT 1150 49 10-20 25 323 Side Drive PTO shaft Speeds gear box Input speed Chain ASA 80 Chain ASA 80 Shear Pin Single 540 Single 540 Radial Slip Clutch Hitch Max offset Tines STD 3.9” “C” 4 5 7.9” “C” 4 6 Cat. “I” Quick coupler Cat.
TECHNICAL SPECIFICATIONS - HITCH RT 1140 and 1150: Cat. «I» Standard RT 1140 and 1150: Cat. «I» Quick Coupler RT 1240: Cat. «0» pin Ø mm 16 (inch 0.629) = = m incm 68 = h2 2 6.8 5 m inc m 50 = h1 7 9.9 5 Without bushings: Cat. «I» Standard With bushings: Cat. «I» Quick Coupler RT 1250: Cat. «I» Standard RT 1160 - RT 1160 H: Cat. «I» and «II» Standard RT 1160 - RT 1160 H: Cat. «I» and «II» Quick Coupler RT 1250: Cat. «I» Quick Coupler Cat. II pin Ø mm 25 (inch 0.984) Cat.
SAFETY SIGNS Safety-alert symbol Read and recognize safety information. Be alert to the potential for personal injury when you see this safety-alert symbol. On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with safetyalert symbol. DANGER identifies the most serious hazards. In this manual, the word CAUTION and this symbol call attention to safety messages.
MACHINE SAFETY LABELS AND POSITIONS RT 1140 - 1150 2 3 1 1 RT 1240 - 1250 - 1160 - 1160 H 1 2 3 2 1 RT 1260 - 1360 3 1 2 1 3 4 5 4 Safety Signs - Page 8 5
MACHINE SAFETY LABELS AND POSITIONS RT 1140 - 1150 6 6 8 10 MAX Kg...
PREPARING THE VEHICLE Preparing the tractor CAUTION: Avoid injury. Proper ballastings is required for safe operation of your tiller IMPORTANT: Refer to the tractor operator manual for proper ballasting information and tire inflation • A 540 rpm PTO • Refer to the tractor operator is manual for correct ballasting and tire pressure, depending on installed equipment. Park vehicle safety • • • • • • Stop vehicle on a lever surface, not on a slope. Disengage PTO. Engage the park brake. STOP the engine.
INSTALLING Locate driller pin in lower lift brackets holes (B). RT 1240-1250-1160-1160 H model. 2. Fasten each draft link to draft link brackets with drilled pins and quiklock pins (C). C B Locate driller pin in holes (B). RT 1260-1360 model. 2. Fasten each draft link to draft link brackets with drilled pins and quiklock pins (C). C B Locate driller pin in top holes (D) RT 1140-1150 model. E 3. Install center link (F) on tiller and fasten with drilled pin and quiklock pin (E).
INSTALLING 4. Install PTO shaft to tractor. IMPORTANT: Tiller MUST BE level front to rear. • Engage the cardan shaft and check that it is perfectly locked on the tractor PTO (G). Check that the guard (H) is free to turn and fix it with the relative latch. G H 5. Raise tiller. 6. Remove spring locking pin (K) from parking stand. 7. Slide parking stand (I) and way up on tiller bracket (J). 8. Fasten with spring locking pin (K). I 9. Level tiller (See Leveling Tiller in the Operating Tiller section). 10.
INSTALLING PTO shaft with shear pin (1140-1240 model) A The shear pin, inserted in the PTO shaft, is equipped with a safety bolt (A) that is set for an average force. Whenever unduly resistant obstacles cause the bolt to shear, it must be replaced by a new bolt, of the same size and material. If the bolt, inserted in hole (A), shears repeatedly, then we recommend inserting it in the hole (B).
INSTALLING Quick Coupler (optional) 1) Install hitch Quick Coupler (A) on the tractor (see tractor operator manual). D B D 2) Stop vehicle on a level surface, not on a slope, then moving back to the tractor until the Quick Coupler (A) is range with the (B) and (C) hitch points. A C C 3) Raise the Quick Coupler (A) and make sure that tiller’s hitch is in the right position (E). E CAUTION: Before you work around hitch: • STOP engine. • LOCK park brake. • FIRMLY block tiller on horizontal surface..
REMOVING Removing tiller 1. Raise tiller. 2. Put parking stand (A) in the DOWN position: Install spring locking pin (C) in order to secure parking stand (A) to the tiller bracket (B). 3. Lower tiller to the ground. C A B CAUTION: Before you work around hitch: • STOP engine. • LOCK park brake. • FIRMLY block tiller on horizontal surface. 4. Disconnect driveline from tractor by pulling back on coupler to release it from the LOCKED position. 5.
OPERATING Operate safely • Protect your hands when you inspect or unplug the tiller. You may need gloves or tools, such as a screwdriver or scraper. Be sure hardware is tight. Repair or replace damaged, badly worn, or missing parts. Be sure guards and shields are in good condition and fastened in place. Make any necessary adjustments before you operate. • Clear work area of objects that you do not want tilled into the ground or that might damage the tiller.
OPERATING Wear appropriate clothing • Wear close fitting clothing and safely equipment appropriate for the job. • Loud noise can cause impairment or loss of hearing, wear a suitable protective device such as earplugs. Stay clear of rotating drivelines Entanglement in rotating driveline can cause serious injury or death: • Wear close fitting clothing • Stop the engine and be sure PTO drivelines is stopped before getting near it. CAUTION: Before you work around hitch: • STOP engine. • LOCK park brake.
OPERATING Leveling tiller (front-to-rear) 1.Start the engine. 2.Lower the tiller to 25 mm (1 in.) off the ground. 3.Stop the engine. 4.Make sure the top of the tiller is LEVEL, or PARALLEL with the ground, front-to-rear. 5.Adjust level, if necessary. To adjust level: a. Start the engine. b. Lower the tiller to the ground. c. Stop the engine. d. Loosen jam nut (A). • Shorten the center link (B) to lower the front of the tiller. • Lengthen the center link (B) to raise the front of the tiller. e.
OPERATING 2. Lower leveling board to top of ground (C): • Tilled soil (D) will be fine and level. • Tractor speed will determine size of clods (E). C E 3. Raise leveling board (C): • Tilled soil (D) will be coarse and rough. • Tractor speed will determine size of clods (E). CAUTION: Before you work around hitch: • STOP engine. • LOCK park brake. • FIRMLY block tiller on horizontal surface. B C E D Adjustable offset The tiller unit can be shifted sideways in relation to the three-points hicth.
OPERATING Tilling tips Before You till: • Pick up rocks and foreign objects. • Mow tall weeds and grass to keep them from wrapping around tines or tine shaft. • Check tines. Loose, bent, broken, or missing tines reduce operating efficiency. If necessary, replace tines. Test the soil by squeezing it in your hand. If soil forms a ball, it is too wet to till. If soil does not compress easily or falls apart, it is ready to till. DO NOT till when soil is wet. Wet soil will stick to the tines and tine shaft.
SERVICE MACHINE SAFELY Practice safe maintenance • Understand service procedure before doing work. Keep area clean and dry. • Never lubricate, service, or adjust machine while it is moving. Keep safety devices in place and in working condition. Keep hardware tight. • To prevent from getting caught, keep hands, feet, clothing, jewelry, and long hair away from any moving parts. • Before servicing machine, lower it to the ground. Disengage all power and stop the vehicle engine.
SERVICE LUBRICATION Service lubrication WARNING: • Firmly block tiller on horizontal surface. • Always keep oils and greases well away from children’s reach. • Always thoroughly read the warnings and precautions indicated on the containers. Avoid contact with the skin. • Always thoroughly and fully wash after use. The utilized oils should be treated in compliance with the current anti-pollution laws. Every 8 work hours • Grease the cardan shaft cross journals (A) and (B).
SERVICE LUBRICATION Greasing and lubricant points RT 1140 - 1150 model E D) Rotor spindle lubricator E) Reduction unit oil plug: Qty. 0.5 lt ➤ (0.13 US gal.) M) Hoe blades fixing bolts N N) Greasing chain (see Service lubrication: Every 1000 working hours): D Qty. 0.5 Kg (1.
SERVICE Chain stretcher RT 1140-1150 model Automatic chain stretcher regulates the tension of the drive chain. B RT 1240-1250-1160-1160 H and 1260 model A special mechanical chain stretcher regulates the tension of the drive chain (A). If there is too much play, then you must loosen lock nut (B) and tighten screw (C) as much as necessary. Then tighten lock nut which locks the adjustment screw into place. C A Service intervals Every 50 working hours: • Tighten mast brackets bolts.
SERVICE CAUTION: Make sure you block tiller before doing any service on the tiller. • STOP engine. • LOCK park brake. • FIRMLY block tiller on horizontal surface. Tines can be changed with the tiller mounted on tractor. Make sure you block the tiller before doing any service on the tiller. Tines Before replacing tines make sure the tiller is firmly blocked. The tines with which the rotary tiller is equipped can work soils of normal conformation.
TROUBLESHOOTING Using troubleshooting chart If you are experiencing a problem that is not listed in this chart, see your Frontier dealer for service. When you have checked all the possible causes listed and you are still experiencing the problem, see your Frontier dealer. IF CHECK EXCESSIVE TINE WEAR Replace loose or bent tine. Replace tine when worn to a point. TILLER BUMPING ON GROUND Obstacles entangled in tines. Blades incorrectly mounted with no tine spiral effect.
STORING MACHINE Storing tiller CAUTION: Before you work around hitch: • STOP engine. • LOCK park brake. • FIRMLY block tiller on horizontal surface. 1. 2. 3. 4. 5. 6. 7. 8. 9. Put parking stand in the DOWN position (See Lowering Parking Stand in the Operating Tiller section). Disconnect tiller from tractor (See Removing section). Clean tiller and inside of driveline shield. Repair or replace badly worn or damaged parts. Tighten hardware. Lubricate tiller.
ASSEMBLY RT 1140 - 1150 CAUTION: FIRMLY block tiller on horizontal surface. Installing mast braces (PHASE 1) 1) Install spacer (D), bolt (F) and nut (B) on mast rear (C and E) and front (A and G) braces. Do not tighten bolts and nuts at this time. Installing parking stand (PHASE 2, operating 1) 2) Put parking stand (O) and fasten bolts (N) and nuts (M). Tighten lock nuts to the requested tightening torque.
ASSEMBLY RT 1140 - 1150 PHASE 1 D C E B F A G PHASE 2 OPERATION 2 H I L M N O OPERATION Assembly - Page 29 1
ASSEMBLY RT 1240 - 1250 - 1160 - 1160 H and RT 1260 - 1360 CAUTION: FIRMALY blok tiller on orizontal surface. Installing mast braces (PHASE 1) 1) Install spacer (D), bolt (E) and nut (C) on mast braces (I, M). Do not tighten bolts and nuts at this time. 2) Install front and rear plates (B, H) with bolts and nuts (A, F, L, G) on mast braces. Do not tighten bolts and nuts at this time. Installing parking stand (PHASE 2, operating 1) 3) Put parking stand (N) and fasten bolts (O) and nuts (P).
ASSEMBLY RT 1240 - 1250 - 1160 - 1160 H and RT 1260 - 1360 PHASE 1 D E F C G H M I B L A PHASE 2 OPERATION 3 Q S OPERATION 2 R Z T P U V O N OPERATION Assembly - Page 31 1
ASSEMBLY / SPARE PARTS Installing driveline on tiller NOTE: Shield removed for clarity ONLY. ALWAYS keep shield in place. ➤ 1. Pull coupler back and slide driveline on driveshaft until coupler LOCKS in place. NOTE: You should hear a clicking sound when driveline is properly installed. Spare parts Spare parts should be ordered from your Dealer and should always include the following indications: • Type, model and serial number of the machine.
WARRANTY WARRANTY MASCHIO S.p.A. warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Under no circumstances wilI this Warranty apply in the event that the product, in the good faith opinion of MASCHIO, has been subjected to improper operation, improper maintenance, misuse, or an accident.
WARRANTY WARRANTY FOR REPLACEMENT PARTS MASCHIO S.p.A. warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of MASCHIO, has been subjected to improper operation, improper maintenance, misuse, or an accident.