JOHN DEERE WORLDWIDE COMMERCIAL & CONSUMER EQUIPMENT DIVISION GX23532 J0 John Deere Tractors 100 Series OMGX23532 J0 OPERATOR’S MANUAL North American Version Litho in U.S.A.
INTRODUCTION c WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Introduction Thank You for Purchasing a John Deere Product We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine. California Proposition 65 Warning Using Your Operator’s Manual This manual is an important part of your machine and should remain with the machine when you sell it.
PRODUCT IDENTIFICATION _________________________________________ DEALER NAME: _________________________________________ DEALER PHONE: _________________________________________ PRODUCT IDENTIFICATION NUMBER: __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ ENGINE SERIAL NUMBER: __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ Machine Product Identification Number Location MX46487 Picture Note: V-Twin Engines Register Your Product and Warranty Online To register your product through the Internet, simply
SAFETY LABELS Safety Label Location Safety Labels B C A D H G E F MX46490 E- WARNING GX22622 Picture Note: Use label number listed in table below to locate complete text of safety label message following this illustration.
SAFETY LABELS Understanding The Machine Safety Labels The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards. • Do not operate mower without discharge chute or entire grass catcher in place. WARNING On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety-alert symbol. DANGER identifies the most serious hazards.
SAFETY • Shield eyes, explosive gases can cause blindness or injury. Agency Category Hours CARB Intermediate 250 CARB Extended 500 • No sparks, flames, smoking. • Sulfuric acid can cause blindness or severe burns. • Flush eyes immediately with water. Get medical help fast. • Keep out of reach of children. Certification • Do not tip. Your mower has been certified for compliance with American National Standards Institute B-71.
SAFETY • Use extra care when loading or unloading the machine into a trailer or truck. mowing operation. Before mowing, identify potential obstacles such as low-hanging branches, and trim or remove those obstacles. • Always wear safety goggles or safety glasses with side shields when operating machine. • Study mowing area. Set up a safe mowing pattern. Do not mow where traction or stability is doubtful.
SAFETY machine. Keep Riders Off • Tragic accidents with children can occur if the operator is not alert to the presence of children, especially when a child approaches a machine from behind. Before and while backing up, stop mower blades and look down and behind the machine carefully, especially for children. • Only allow the operator on the machine. Keep riders off. • Never carry children on a machine or attachment, even with the blades off. Do not tow children in a cart or trailer.
SAFETY • Keep all nuts and bolts tight, especially blade attachment bolts, to be sure the equipment is in safe working condition. • Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. • Never tamper with safety devices. Check their proper operation regularly. • If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
ASSEMBLY portable container, rather than from a fuel dispenser nozzle. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle lockopen device. • Never overfill fuel tank. Replace fuel tank cap and tighten securely. • Replace all fuel container caps securely after use. • For gasoline engines, do not use gas with methanol. Methanol is harmful to your health and to the environment.
ASSEMBLY Check Machine Safety System Perform safety system check to make sure the electronic safety interlock circuit is functioning properly. Perform all tests. (See Testing Safety System in the OPERATING section.) Break In Electric Engagement Clutch (If Equipped) 1. Start engine and move machine to flat level surface. A B MX46478 2. Push throttle lever (A) up to full throttle position. 3. Engage attachment engagement switch (B) and allow mower to run for 10 seconds. 4.
OPERATING CONTROLS Operator Station Controls (D100) Operating Controls E C A H G B F D J I K MX46481 A Brake/Clutch Pedal B Park Brake Lock Lever C Throttle/Choke Lever D Reverse Implement Option (RIO) Switch E Service Reminder/Hour Meter F Key Switch G Attachment Engagement Lever H Deflector Shield I Transmission Shift Lever J Fuel Level Window K Attachment Lift Lever Operating Controls - 11
OPERATING CONTROLS Operator Station Controls (D110, D120, D130) D C I H G A J K B F E L M MX46484 A Brake Pedal B Park Brake Lock Lever C Throttle/Choke Lever D Service Reminder/Hour Meter E Key Switch F Cruise Control Lever (D120 and D130) G Attachment Engagement Lever H Reverse Implement Option (RIO) Switch I Forward Travel Pedal J Reverse Travel Pedal K Deflector Shield L Fuel Level Window M Attachment Lift Lever Operating Controls - 12
OPERATING CONTROLS Operator Station Controls (D140, D150, D160, D170) I D C A H J K G B F E L M MX46485 A Brake Pedal B Park Brake Lock Lever C Throttle/Choke Lever D Service Reminder/Hour Meter E Key Switch F Cruise Control Lever G Reverse Implement Option (RIO) Switch H Attachment Engagement Switch I Forward Travel Pedal J Reverse Travel Pedal K Deflector Shield L Fuel Level Window M Attachment Lift Lever Operating Controls - 13
OPERATING Lumbar Seat Adjustment (D160, D170) Operating • Turn lumbar seat adjustment dials (B) on either side of seat to adjust firmness of seat. Daily Operating Checklist ❏ ❏ Test safety systems. Adjusting Cutting Height Check tire pressure. Cutting height can be adjusted from approximately 25 - 100 mm (1 - 4 in.) in 6.4 mm (1/4 in.) increments. When mower deck is in transport position, cutting height is approximately 100 mm (4 in.).
OPERATING 7. Raise the cutting height to the next highest position and remove the three wooden blocks. A 8. Turn the nut (C) on the front draft arm counterclockwise 1-2 full turns so that the front of the deck is 3-6 mm (1/8-1/4 in.) lower than the rear. This adjustment prevents “double cutting,” which wastes horsepower and causes brown grass tips. Method Two NOTE: An optional mower deck leveling gauge (AM130907) is available from your John Deere dealer.
OPERATING Adjusting Mower Deck Wheels IMPORTANT: Avoid damage! The mower deck can be damaged if mower wheels are adjusted wrong: • Wheels must not ride on ground supporting mower weight. • Check wheel adjustment each time cutting height is changed. 1. Park machine safely. (See Parking Safely in the SAFETY section.) 2. Inflate tires to the correct pressure. 3. Lower mower deck to the desired mowing position. E NOTE: Bottom of wheels should be approximately 3-13 mm (1/8-1/2 in.) from the ground.
OPERATING Testing Safety Systems Testing Attachment Engagement Switch or Lever c CAUTION: Avoid injury! The mower blades should stop in approximately five seconds when the mower or PTO is disengaged. If you believe that your blades may not be stopping in that period of time, take your machine to your authorized dealer where they can safely check and service your machine. 1. Park machine safely. (See Parking Safely in the SAFETY Section.) 2. Sit on seat. 3. Lock the park brake. 4.
OPERATING 3. Engage attachment engagement switch or lever to start attachment. procedures, see the Service section of this manual. • Turn the key to STOP position when not using the machine. c CAUTION: Avoid injury! Rotating blades are dangerous. Children or bystanders may be injured by runover and rotating blades. • Hour meter cannot be reset. Using Key Switch and Headlights Before backing up, carefully check the area around the machine. B C 4.
OPERATING Stopping the Engine A IMPORTANT: Avoid damage! Do not stop the engine by moving choke control to the choke position. Backfire, fire or engine damage can occur. Follow recommended procedure for stopping engine. 1. Let engine run at high throttle without load for a few seconds. 2. Turn key to STOP position. Engine will stop and headlights will turn off. 3. Remove key. 4. Lock the park brake.
OPERATING Emergency Stopping NOTE: Backing up while the mower is engaged is strongly discouraged. The Reverse Implement Option should be used only when operating another attachment or when the operator deems it necessary to reposition the machine with the mower engaged. Push down brake/clutch pedal. 1. Stop forward travel. 4. Move shift lever (B) to R (reverse) position (D). 5. Release brake/clutch pedal slowly. 2. Look behind the machine to be sure there are no bystanders.
OPERATING 2. Lower mower deck to desired cutting height position. NOTE: Throttle lever should be at full throttle position before engaging mower to avoid stalling engine. D 3. Push throttle lever up to the full throttle position. C 4. Engage mower. • On models with electric attachment engagement switch: Pull switch up. • On models with mechanical attachment engagement lever: Push lever forward.
OPERATING 2. Open hopper cover. Check chute outlet. 3. Remove chute from mower deck or blower assembly. Check chute inlet. 4. Check under mower deck for debris. Moving Machine by Hand c A CAUTION: Avoid injury! When the bypass valve is open, the machine will have unrestricted motion. • Do not open the bypass valve when the machine is stopped on an incline to prevent it from going downhill out of control. MX38397 2. Attach quick-coupler to garden hose. 3.
OPERATING c CAUTION: Avoid injury! Use extra care when loading or unloading the machine onto a trailer or truck. • Park trailer on a level surface. • Use of a trailer with sides is recommended. • Keep wheels away from drop-offs and edges. • Back slowly and in a straight line. • Close fuel shut-off valve, if your machine is equipped. • Do not secure machine using optional bumper as this can dislodge during transport.
OPERATING Using Accessories Choosing Mower Blades Three types of mower blades are available for use with D series mowers. B • 3-N-1 blades. These are general purpose blades that are best suited for side-discharge operation, but can be used with a bagger attachment, or with a mulch cover installed. They are not designed for optimal performance when bagging or mulching. • Bagger blades. These blades are designed for optimal performance when used with bagger attachments. • Mulching blades.
SERVICE INTERVALS clippings, but cut quality may decline. Every 200 Hours • Check/adjust valve clearance. See your John Deere dealer for this service. Service Intervals Servicing Your Machine Service Lubrication IMPORTANT: Avoid damage! Operating in extreme conditions may require more frequent service intervals: Grease • Engine components may become dirty or plugged when operating in extreme heat, dust or other severe conditions.
SERVICE ENGINE Lubricating Pivot Points Avoid Fumes 107 cm (42 in.) Mower Deck: c CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death. A Do not run an engine in an enclosed area, such as a garage, even with doors or windows opened. Move the machine to an outside area before running the engine. B Engine Oil Use oil viscosity based on the expected air temperature range during the period between oil changes.
SERVICE ENGINE 6. Remove dipstick (C). A D MX16567 MX16566 Picture Note: Twin cylinder engine shown. Picture Note: Twin cylinder engine shown. 7. Replace oil filter (D), if equipped. 4. Remove dipstick (A). Wipe with clean cloth. 5. Install and tighten dipstick. a.Wipe dirt from around oil filter. 6. Remove dipstick. b.Place a drain pan or funnel under filter tray. 7. Check oil level on dipstick. Oil must be between ADD and FULL marks. c.Remove old filter and filter gasket and dispose of properly.
SERVICE ENGINE A IMPORTANT: Avoid damage! Dirt and debris can enter the engine through a damaged filter element: • Do not wash paper element. • Do not attempt to clean paper element by tapping against another object. • Do not use pressurized air to clean element. • Replace element only if it is very dirty, damaged or the seal is cracked. E MX16567 C Picture Note: Twin cylinder engine shown. 3. Clean air intake screen (A), cooling fins and external surfaces with rag, brush, vacuum or compressed air. 4.
SERVICE ENGINE 12. Install air cleaner cover and tighten knobs. Do not overtighten. 13. Lower hood. Checking and Cleaning Air Cleaner Elements (D120) 1. Park machine safely. (See Parking Safely in the SAFETY section.) A A 2. Let engine cool. 3. Lift hood. 4. Clean dirt and debris from the air cleaner cover. MX16567 B 5. Loosen four knobs (A) and remove cover. IMPORTANT: Avoid damage! To prevent engine damage, do not allow any foreign objects to fall into the carburetor air intake.
SERVICE ENGINE c.Rinse precleaner thoroughly. Squeeze out excess water in a dry cloth until precleaner is completely dry. 7. Inspect the paper filter element (E). If the paper filter element is damaged or dirty, replace with new filter. IMPORTANT: Avoid damage! Dirt and debris can enter the engine through a damaged filter element: • Do not wash paper element. 8. Clean air cleaner base very carefully, preventing any dirt from falling into carburetor.
SERVICE ENGINE 8. Replace spark plug as necessary. B A B M85200 MX39589 2. Inspect filter (A) for dirt and damage, wash or replace if required. a.Remove cover (B) and remove emission filter (A) from under rear of fenderdeck. b.Wash foam filter in a solution of warm water and liquid detergent. Do not use oil. 9. Check plug gap (B) with a wire feeler gauge. To change gap, move the outer electrode. • Gap must be 0.76 mm (0.030 in.). 10. Install and tighten spark plugs to 20 N•m (15 lb-ft). 11.
SERVICE TRANSMISSION c CAUTION: Avoid injury! Component is spring-assisted and under tension. Injury can occur if spring-assisted component is released suddenly. A C A B B MX13768b 6. Slide hose clamps (A) away from fuel filter (B) using a pliers. 7. Disconnect hoses from filter, and raise fuel lines vertically to avoid fuel drainage. IMPORTANT: Avoid damage! Incorrect installation of fuel filter may cause engine damage.
SERVICE MOWER a.Remove spring locking pin (B), pull and hold mower engagement drive cable out, lift up and remove from bracket (C). b.Remove cable spring (D) from idler sheave bracket (E). 3. Slide mower under machine. 4. Put wood blocks under each side of mower deck. 5. Put attachment lift lever in lowest position. c CAUTION: Avoid injury! Mower lift arms can pinch fingers. Lift arms are spring loaded and can snap back when deck is removed. C C Lock lift lever before pulling pin to remove mower deck.
SERVICE MOWER c CAUTION: Avoid injury! Component is spring-assisted and under tension. Injury can occur if spring-assisted component is released suddenly. K J G H L N M MX7681a MX25905 Picture Note: 122 cm (48 in.) mower deck used for photo purposes. 8. Put mower drive belt on engine drive sheave (G). • On 122 cm (48 in.) and 137 cm (54 in.) mower decks: Put a 15 mm closed wrench or a socket on the idler sheave nut (H) and rotate clockwise, moving idler sheave and tensioning arm toward front of tractor.
SERVICE MOWER 7. Tighten sheaves to 47 N•m (35 lb-ft). 8. Install belt shields. 9. Install mower deck. 10. Adjust mower belt tension and spindle brakes, if necessary. Replacing Mower Drive Belt (122 cm (48 in.) and 137 cm (54 in.) Mower Decks) 1. Park machine safely. (See Parking Safely in SAFETY section.) 2. Remove mower deck. B A B C MX7681a 3. Loosen nuts (A) and move cable bracket (B) away from the center of mower deck to tighten belt tension.
SERVICE MOWER Servicing Mower Blades c CAUTION: Avoid injury! Rotating blades are dangerous. Before adjusting or servicing mower: B • Disconnect spark plug wire(s) or battery negative (-) cable to prevent engine from starting accidentally. • Always wear gloves when handling mower blades or working near blades. Removing Mower Blades C 1. Park machine safely. (See Parking Safely in SAFETY section.) MX25909 4. Measure distance from spindle brake bracket (B) to nut (C) on end of brake rod. 2.
SERVICE ELECTRICAL Service the Battery Safely A B MIF • Keep original bevel (A) when grinding. • Blade should have 0.40 mm (1/64 in.) cutting edge (B) or less. c • Balance blades before installing. CAUTION: Avoid injury! The battery produces a flammable and explosive gas. The battery may explode: Balancing Blades • Do not smoke or have open flame near battery. c • Wear eye protection and gloves. CAUTION: Avoid injury! Blades are sharp. Always wear gloves when handling blades or working near blades.
SERVICE ELECTRICAL 3. Apply spray lubricant to terminal to help prevent corrosion. IMPORTANT: Avoid damage! Electric charge from booster battery can damage machine components. Do not install negative booster cable to machine frame. Install only to the engine block. 4. Slide red cover over positive battery terminal. Cleaning Battery and Terminals 1. Park machine safely. (See Parking Safely in the SAFETY section.) 2. Disconnect and remove battery. 3.
SERVICE MISCELLANEOUS Filling Fuel Tank c CAUTION: Avoid injury! Fuel vapors are explosive and flammable: • Shut engine off before filling fuel tank. • Allow engine to cool before refueling. A • Do not smoke while handling fuel. • Keep fuel away from flames or sparks. • Fill fuel tank outdoors or in well ventilated area. • Clean up spilled fuel immediately. • Use clean approved non-metal container to prevent static electric discharge. MX46480 3. Pull defective fuse (A) out of socket. 4.
SERVICE MISCELLANEOUS IMPORTANT: Avoid damage! Do not operate machine with hood open. Hood must be closed for proper engine cooling and exhaust. 1. Park machine safely. (See Parking Safely in the SAFETY section.) 4. Wax the surface with a liquid automotive wax. Use products that specifically say “contains no abrasives.” IMPORTANT: Avoid damage! Do not use a power buffer to remove wax. 5. Buff applied wax by hand using a clean, soft cloth. 2. Let engine cool.
SERVICE MISCELLANEOUS c CAUTION: Avoid injury! The machine can fall or slip from an unsafe lifting device or supports. • Use a safe lifting device rated for the load to be lifted. c CAUTION: Avoid injury! Components are installed under spring tension. Wear eye protection and use proper tools when installing and removing components with spring tension. • Lower machine onto jack stands or other stable supports and block wheels before servicing.
TROUBLESHOOTING c CAUTION: Avoid injury! The machine can fall or slip from an unsafe lifting device or supports. c CAUTION: Avoid injury! Explosive separation of tire and rim parts is possible when they are serviced incorrectly: • Use a safe lifting device rated for the load to be lifted. • Lower machine onto jack stands or other stable supports and block wheels before servicing.
TROUBLESHOOTING IF CHECK IF CHECK Engine Runs Unevenly Cooling fins plugged. Engine Stops When Gear Shift Lever Is Moved To The R (REVERSE) Position and Attachment Is Engaged (Gear) Normal condition. (See Using Reverse Implement Option in the OPERATING section.) Loose electrical connections. Choke or throttle cable sticking. Fuel line or fuel filter plugged. Stale or dirty fuel. Improper fuel. Air cleaner element plugged. Engine Misses Under Load Engine Vapor Locks Electrical Faulty spark plug.
STORAGE IF CHECK Patches Of Grass Uncut Travel speed too fast. Storage Storing Safety Engine rpm not at wide open throttle. c Mower deck needs cleaning. Belt Slipping CAUTION: Avoid injury! Fuel vapors are explosive and flammable. Engine exhaust fumes contain carbon monoxide and can cause serious illness or death: Debris in sheaves. Worn belt. • Run the engine only long enough to move the machine to or from storage. Belt tension is incorrect.
SPECIFICATIONS carburetor on gas engine or fuel injectors on diesel engine. Intake Valve Clearance . . . . . . . . . . . . . . . . . . . . 0.076 - 0.127 mm (0.003 - 0.005 in.) Engine: Engine storage procedure should be used when vehicle is not to be used for longer than 60 days. 1. Change engine oil and filter while engine is warm. Exhaust Valve Clearance . . . . . . . . . . . . . . . . . . . . . . 0.13 - 0.18 mm (0.005 - 0.007 in.) Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Spark Plug-Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 mm (0.030 in.) Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Spark Plug-Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N•m (15 lb-ft) Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS Weight: D130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 kg (470 lb) Weight: D140, D150, D160 . . . . . . . . . . . . . . . . . . . . . . . 238 kg (525 lb) Weight: D170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 kg (579 lb) Tires Models D100, D110, D120 Size (Front). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 x 6.00 - 6 Size (Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY applicable U.S. Environmental Protection Agency regulations under 40 CFR Part 90: and, Warranty Product Warranty Product warranty is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. Engine related warranties stated in this manual refer only to emissionsrelated parts and components of your engine.
WARRANTY • Catalyst muffler. you specific legal rights, and you may also have some rights which vary from state to state. Miscellaneous Items Used in Above Systems NO DEALER WARRANTY • Vacuum, and temperature sensitive valves and switches. The selling dealer makes no warranty of it’s own and the dealer has no authority to make any representation or promise on behalf of John Deere, or to modify the terms or limitations of this warranty in any way. • Exhaust manifold. • Electronic controls.
INDEX Engine Warranty Maintenance Statement ..............................................28 Engine and Fuel Storage, Preparing ......................................................46 Engine, Idling .........................................................................................21 Engine, Starting ......................................................................................20 Engine, Stopping ....................................................................................
GETTING QUALITY SERVICE Oil Level, Check Engine ........................................................................ 11 Oil Level, Checking Engine .................................................................... 28 Oil and Filter, Changing Engine ............................................................. 29 Oil, Engine ............................................................................................. 28 Operating Checklist, Daily ........................................................
GETTING QUALITY SERVICE Item Part Number Home Maintenance Kit (HMK) • D100, D110 • LG253 • D120 • LG262 • D130, D140 • LG263 • D150, D160, D170 • LG264 Home Maintenance Kit Includes: • (1) Fuel Filter • (1) Oil Filter • (1) Air Cleaner Cartridge Filter • (1) Pre-Cleaner Filter • (1) Spark Plug • (2) 10W30 Turf Gard Oil, 0.946 L (1 qt) (Part numbers are subject to change without notice. Part Numbers may be different outside the U.S.A.
SERVICE RECORD Service Record Record Service Dates Oil Change Oil Filter Change (If Equipped) Lubricate Machine Air Cleaner Element Check/ Clean Service Record - 53 Fuel Filter Change
SERVICE RECORD Service Record - 54
SERVICE RECORD Service Record - 55