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World Connections The John Guest Group has a long established reputation as a world leading manufacturer of push-in fittings, tube and other fluid control products. A reputation built on producing consistently high quality products with an ongoing commitment to value engineering and product development. Quality Manufacture Both design and manufacture are carried out in John Guest’s modern, purpose-built facilities in the United Kingdom.
FLUID SYSTEM PRODUCTS John Guest’s Standard line of Push-In Fittings, Shut-off Valves, and Polyethylene Tubing has been designed for use with a wide range of industrial water treatment applications involving Water Purification, Reverse Osmosis, Ice Makers, Beverage Dispensing, Vending & OCS, R.V. and Marine, Car Washing Systems and many more. The fittings are simple to use and require no tools to make reliable, leak-free connections.
CONTENTS: POLYPROPYLENE FITTINGS INCH ACETAL SHUT-OFF VALVES p20 p5-6 ACETAL FITTINGS SHUT-OFF AND BY-PASS VALVES p7-10 p20 LLDPE TUBE WHITE ACETAL FITTINGS p21-22 p11 ACCESSORIES SUPERSEAL FITTINGS p23 p12 TECHNICAL SPECIFICATIONS (PI, SI, SM AND PM) BRASS FITTINGS p13 p24 WHITE CTS JG TWIST AND LOCK FITTINGS METRIC/INCH FITTINGS NEW p25-26 p13 POLYPROPYLENE FITTINGS (METRIC) SPEEDFIT SECURE p14 ACETAL FITTINGS (METRIC) p26 BLACK CTS JG TWIST AND LOCK FITTINGS p15-17 INCH POLYPRO
How to make a Standard Connection MAKING A GOOD CONNECTION: To make a connection, the tube is simply pushed CUT THE TUBE SQUARE in by hand; the unique patented John Guest Cut the tube square and remove burrs collet locking system then holds the tube firmly and sharp edges. Ensure that the in place without deforming it or restricting flow. outside diameter is free from score marks. For soft or thin-walled plastic tubing we recommend the use of a tube insert.
Inch Polypropylene Fittings The PP Range of inch-size push-in fittings is offered for tube sizes 1/4" O.D. to 1/2" O.D. The fittings are manufactured in white polypropylene with food grade EPDM O-rings. They have been developed to satisfy the filtered pure water market and wide range of applications. The PP Range is NOT suitable for compressed air applications. For these situations we recommend the PI Range on pages 7-10. Working Pressures and Temperatures Water Max. Max. Min.
SWIVEL MALE RUN TEE PART NO. PP110821W PP110822W PP111222W PP111223W TUBE OD 1/4 1/4 3/8 3/8 NPTF THREAD FAUCET CONNECTOR UNS THREAD PLUG IN ELBOW THREAD NPTF BOX QTY PART NO. TUBE OD BOX QTY 1/8 1/4 1/4 3/8 200 200 100 100 PP220808W 1/4 - 1/4 PPM220808W 5/16 - 5/16 PP221208W 3/8 - 1/4 PP221212W 3/8 - 3/8 PP221616W 1/2 - 1/2 500 400 300 200 150 x x x x STEM OD PART NO.
Inch Acetal Fittings The PI Range of inch-size push-in fittings is offered for tube sizes 5/32" O.D. to 5/8" O.D. The fittings are manufactured in gray acetal copolymer with food grade nitrile O-ring, making them especially suitable for applications involving foodstuff and potable liquids. They are also suitable for air and inert gases and can therefore be used on CO2 lines, pneumatic applications and vacuum. Detailed technical information is shown on page 24. Prices are subject to change without notice.
STEM ADAPTER PART NO. STEM OD PI050601S PI050801S PI050802S PM050801S PM050802S PM050803S PI051202S PI051203S PI051603S PI051604S 3/16 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 1/2 BSPT THREAD THREAD BSPT BOX QTY 1/8 1/8 1/4 1/8 1/4 3/8 1/4 3/8 3/8 1/2 500 500 500 500 500 300 300 300 200 150 x x x x x x x x x x STEM ADAPTER BSPP THREAD SWIVEL ELBOW PART NO.
TUBE TO HOSE STEM BULKHEAD UNION PART NO. STEM OD PI250806S PI250808S PI250810S PI251006S PI251008S PM250808S PI251012S PI251208S PI251210S PI251212S PI251216S PI251612S PI251616S 1/4 1/4 1/4 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 HOSE ID BOX QTY 3/16 1/4 5/16 3/16 1/4 5/16 3/8 1/4 5/16 3/8 1/2 3/8 1/2 500 500 500 500 500 500 400 400 400 400 300 300 200 REDUCING ELBOW PART NO. TUBE MOUNTING HOLE OD DIA.
FAUCET CONNECTOR PART NO. CI320814S CI320816S CI321214S CI321216S TUBE OD 1/4 1/4 3/8 3/8 THREAD BSPP x x x x 1/2 3/4 1/2 3/4 BSPP THREAD 150 150 100 100 TUBE OD PI451014CS PI451015CS PI451214CS PI451215CS PI451614CS PI451616CS 5/16 5/16 3/8 3/8 1/2 1/2 THREAD BSPP BOX QTY 1/2 5/8 1/2 5/8 1/2 3/4 150 150 150 100 150 100 TUBE OD CI3208U7S CI3210U7S CI3212U7S 1/4 x 7/16 - 24 250 5/16 x 7/16 - 24 300 3/8 x 7/16 - 24 200 TUBE OD TUBE OD BOX INLET OUTLET QTY PI491612S UNS THREAD PART NO.
Inch Acetal Fittings (White) The CI Range of inch-size fittings is offered for tube sizes 1/4" O.D. and 3/8" O.D. The fittings are manufactured in white acetal, with a food grade EPDM O-ring. They have been developed for the water industry but are equally suitable for other potable liquids. They are also recommended for intermittent hot water applications. Selected items are available with red or blue collets. The CI Range is NOT suitable for compressed air applications.
Inch Superseal Fittings For use with Stainless Steel Tubing The SI Range of inch-size push-in fittings is offered for tube sizes 1/4" O.D. to 3/8" O.D. Superseal is a special fitting designed to provide extra grip on stainless steel tubes.
Inch Brass Fittings Designed for use in coffee brewing equipment, beverage dispensing and vending machine applications. The fittings are manufactured in brass with a polypropylene collet and a food grade EPDM o-ring. NOT suitable for compressed air applications. Working Pressures and Temperatures Water Max. 150 psi at 70˚F Max. 60 psi at 140˚F Min. 33˚F/1˚C (Max. 10 bar at 20˚C) (Max. 4 bar at 60˚C) Detailed technical information is shown on page 24. Prices are subject to change without notice.
Metric Polypropylene Fittings The PPM Range of metric size push-in fittings is offered for our tube sizes 8mm O.D. to 15mm O.D. The fittings are manufactured in white polypropylene with EPDM o-rings. They have been developed to satisfy the compatibility needs for a wide range of applications. The PPM Range is NOT suitable for compressed air applications. For these situations we recommend the PM Range on pages 15-17. Working Pressures and Temperatures Water Max. 150 psi at 70˚F Max. 60 psi at 140˚F Min.
Metric Acetal Fittings The PM Range of metric-size push-in fittings is offered for tube sizes 4mm O.D. to 28mm O.D. The fittings are manufactured in black acetal copolymer with food grade nitrile O-rings. Especially produced for foodstuff and potable liquids, they are equally suitable for air and inert gases and can therefore be used on CO2 lines, pneumatics applications and vacuum. Detailed technical information is shown on page 24. Prices are subject to change without notice.
REDUCER PART NO. SWIVEL ELBOW STEM OD (MM) PM060504E PM060604E PM060605E PM060804E PM060805E PM060806E PM061006E PM061008E PM061208E PM061210E PM061510E PM061512E PM061815E PM062215E PM062218E PM062815E PM062822E 5 6 6 8 8 8 10 10 12 12 15 15 18 22 22 28 28 TUBE OD (MM) BOX QTY 4 4 5 4 5 6 6 8 8 10 10 12 15 15 18 15 22 500 500 500 500 500 500 400 400 300 250 200 100 100 50 50 50 50 - PART NO.
BULKHEAD UNION PLUG IN ELBOW TUBE TO HOSE STEM PART NO. PART NO. PM1204E PM1205E PM1206E PM1208E PM1210E PM1212E TUBE MOUNTING HOLE OD (MM) DIA. (MM) 4 5 6 8 10 12 16.5 16.5 16.5 21.0 21.0 26.5 BOX QTY 200 200 200 100 100 50 ENLARGER PART NO. PM130405E STEM OD (MM) 4 TUBE OD (MM) BOX QTY 5 500 - PART NO.
alve top Adapter V ct the Angle S How to conne Inch Polypropylene Angle Stop Adapter Valves NSF 51 NSF 61 The ASVPP Range of inch-size Angle Stop Adapter Valves is offered in white polypropylene with food grade EPDM o-rings. Our Angle Stop Adapter Valve connects between your valve and riser, to the main water supply line, for applications in Reverse Osmosis, Filtration Systems, Automatic Coffee Brewers, Ice-makers, and many more.
Inch Polypropylene Shut-Off Valve The PPSV Range of Shut-Off Valve is offered for tube sizes 1/4" O.D. and 3/8" O.D., produced in polypropylene and fitted with EPDM O-rings. Polypropylene has the advantage of being more chemically resistant than acetal. NSF 51 NSF 61 The valves are for use with potable water. For use with other potable liquids please contact our Technical Support Department for guidance.
Inch Acetal Shut-Off Valve The PISV Range of Inch-size Shut-Off Valves is available in 3/8" and 1/2" tube O.D. size. The Valve is manufactured in gray acetal copolymer with a nitrile o-ring. The valves are available with long and short handles to operate a 1/4 turn off action. Specifically designed for compressed air and potable liquids, the valves are ideal for CO 2 lines in beverage dispensing and for pneumatic applications. Working Pressures and Temperatures Air Air/Potable Liquids Max. Max. Max.
Inch Polyethylene Tubing LLDPE TUBING The John Guest PE Range of plastic tubing is produced in Linear Low Density Polyethylene for cold and intermittent hot water applications. Our tubing is made from FDA compliant materials and is NSF International Standard 51 & 61 certified. John Guest LLDPE Tubing provides excellent resistance to environmental stress cracking as measured by ASTM D-1693 (10% IGEPAL).
CHEMICAL RESISTANCE For use with chemicals or potentially aggressive liquids, please refer to our Technical Service Department. NOTE: When using cleaning agents or other potentially aggressive liquids, please ensure compatibility with tubing and fittings. LLDPE is not recommended for mineral oils, gases and fuels or high pressure compressed air / pneumatic systems. EXPOSURE TO ULTRAVIOLET LIGHT John Guest Black LLDPE tubing is UV stabilized and can be exposed to direct ultraviolet light (e.g.
Inch/Metric Accessories FLOW BEND CLIP COLLET COVER PART NO. The slip-on Collet Cover shown in the illustration prevents accidental removal or tampering with tubing. Tubing can be inserted with the Collet Cover already attached to the fittings or the cover can slide into position afterwards. The cover is easily removed when required and comes in a variety of colors for color coding. PM2608S PM2610S TUBE CUTTER TUBE OD BOX QTY PART NO.
Technical Specifications Installation and System Testing Working Pressure and Temperature Range for Acetal Fittings (PI, SI, SM and PM). Fittings and tube should be kept clean and undamaged before use. All tube and fittings installations must be pressure tested after installation to ensure system integrity before handing over to the final user. Refer to “How to make a connection”. Super Speedfit ® fittings are suitable for the following pressures and temperatures. Temp.
REDUCING COUPLER PART NO. CTS JG TWIST & LOCK® FITTINGS PW-G rfh ESR # 1931 NSF 14 NSF 61 PEI202820 PEI203628 NEW The PEI Range of JG Twist & Lock® Fittings is offered in 1/2”, 3/4” and 1” CTS sizes. The fittings are manufactured from high quality engineered plastic with EPDM O-Rings. Speedfit Push-in System is suitable for hot and cold water plumbing applications. BAG QTY BOX QTY 3/4” x 1/2” 1” x 3/4” 5 5 30 15 STEM ELBOW Prices subject to change without notice. UNION TEE SIZE CTS PART NO.
TEE INSTALLATION KIT PART NO. SIZE CTS BAG QTY BOX QTY 1/2TKP 3/4TKP 1/2” 3/4” 1 1 5 5 PART NO. SIZE CTS x UNS PEIBTC20C75 Note Tee Installation Kits do not have IAPMO or ICC approval. Connects to toilet fill valve. Provides a simple method of breaking into and branching off a rigid run without altering existing pipe work. Hand tighten only, no spanner required TEST CAP Easy to Connect CTS SIZES FEMALE BALLCOCK ELBOW PART NO.
BLACK CTS JG TWIST & LOCK® FITTINGS PW-G rfh ESR # 1931 NSF 14 NSF 61 The Black PEI Range of Twist & Lock Fittings is offered in ¾” and 1” CTS sizes. They have been specifically designed for Water Filtration/Softener Installs; however, they are also suitable for applications in Plumbing Repair and Remodel, Marine and R.V. The fittings are manufactured from high quality engineered plastic with EPDM O-rings. Speedfit Push-in system is suitable for hot and cold water plumbing applications.
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CTS - SPEEDFIT TWIST & LOCK® TECHNICAL CHECKLIST Fittings and pipe should be kept clean and undamaged before use. s Sizes: 1/2" to 1" CTS. s Pipes: Speedfit fittings can be used with: PEX, Copper and CPVC Pipes conforming to ASTM Standards. Speedfit fittings cannot be used on stainless steel pipe. s Standards: Speedfit products are designed and manufactured under a fully integrated system assessed by B.S.I. to BS EN ISO9001.
NEW Tube OD Size Plastic Half Cartridges Plastic Half Cartridges have been designed to provide a simple, cost-effective method of integrating the Super Speedfit ® technology into a wide variety of original equipment. The cartridge requires low insert loads, making it suitable for many different housing materials. Plastic Half Cartridges consist of three components: a collet gripper, an O-ring of food grade materials and a plastic body with stainless steel teeth molded into the circumference.
NEW Tube OD Size Metal Half Cartridges Metal Half Cartridges are designed with the same Super Speedfit® technology as our Plastic Half Cartridges. As with Plastic Half Cartridges, Metal Half Cartridges are designed to provide a simple, cost-effective method of securing tubing into taps, manifolds, flow direction splitters and many other types of components, which can be produced in a wide variety of metals.
Half Cartridges CARTRIDGE ASSEMBLY 1. Ensure that the cavity is clean and free from debris, burrs, score marks, etc. 2. Insert the cartridge down into the housing; ensure the cartridge is flush with the housing. 3. Insert the O-ring. 4. Insert Collet to complete assembly. Cavity Dimensional Detail (Inch) TUBE STOP O-RING CARTRIDGE Inch Tube OD ØA ØB ØC D E1 E2 F1 F2 ØG H 5/32" * 5/32" ** 3/16" 1/4" 5/16" 3/8" 1/2" 5/8” 0.492 0.472 0.472 0.528 0.544 0.632 0.777 0.935 0.327 0.327 0.
PI to PP Cross Refference Chart - , */ " Ê Ê " * \Ê / , 9Ê **\Ê*" 9*,"7 / /",Ê */ Ê/ , - , */ " Ê * \Ê -7 6 Ê Ê,1 Ê/ / , 9Ê **\Ê*" 9*,"7 / Ê */ Ê/ , 1/4 - 1/8 PI010821S PP010821W 1/4 x 1/8 PI110821S 1/4 - 1/4 PI010822S PP010822W 1/4 x 1/4 PI110822S PP110821W PP110822W 1/4 - 3/8 PI010823S PP010823W 3/8 x 1/4 PI111222S PP111222W 3/8 - 1/4 PI011222S PP011222W 3/8 x 3/8 PI111223S PP111223W 3/8 - 3/8 PI011223S PP011223W 3/8 - 1/2 PI011224S PP011224W
ORDER FORM Company Information Company Account# Contact PO # Phone Email Address Fax State Resale # Mailing Address Shipping Address Address Address City City State Zip State Zip Payment Method Net 30 MC C.O.D.
ACCOUNT/CREDIT APPLICATION Date: _________________ Business Name: Salesman: Billing Address: Delivery Address: Phone: Fax: Email: Credit Requested (Estimated Monthly Purchases) In Business Since: Type Of Business: ■ SOLE PROPRIETORSHIP Social Security Or Tax ID Number: ■ PARTNERSHIP ■ CORPORATION D & B Number *** PLEASE ATTACH A COPY OF YOUR STATE TAX EXEMPTION CERTIFICATE *** *** PLEASE ATTACH A COPY OF YOUR CREDIT REFERENCES *** It is understood in signing this document that the Applicant r
John Guest USA, Inc. Terms & Conditions of Sale TERMS AND CONDITIONS The products described in this document are hereby offered for sale to be established by John Guest (USA) Inc., its subsidiaries and its authorized distributors. This offer and its acceptance by any customer (the “Buyer”) shall be governed by all of the following Terms and Conditions. Buyer’s order for any item described in this document, when communicated to John Guest (USA) Inc.
John Guest USA, Inc. Terms & Conditions of Sale which become the Buyer’s property, may be considered obsolete and may be destroyed by the Seller after two (2) consecutive years have elapsed without the Buyer placing an order for the items which are manufactured using such property. The Seller shall not be responsible for any loss or damage to such property while it is in the Seller’s possession or control. 13. Taxes.
Notes 38
John Guest Companies John Guest Ltd. Horton Road, West Drayton, Middlesex, UB7 8JL, England. Tel: (44) (1) (895) 449233 Fax: (44) (1) (895) 420321 John Guest France S.A. 143-147 Avenue Charles Floquet, Parc Gustave Eiffel, 93593 Le Blanc Mesnil, Cedex, FRANCE. Tel: (33) (1) 48 65 52 29 Fax: (33) (1) 48 65 43 40 John Guest USA, a world-leading supplier of Fluid System Products, located in Northern New Jersey, is part of a progressive and professional organization with multiple locations worldwide.
