User Guide

ManualsBrandsJohnson Controls ManualsOther340968-XIM-A-0108

CONTENTS

GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

RENEWAL PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . 13

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

TYPICAL WIRING DIAGRAM NOTES . . . . . . . . . . . . . 23

See the following page for a complete Table of Contents.

NOTES, CAUTIONS AND WARNINGS

The installer should pay particular attention to the words:

NOTE, CAUTION, and WARNING. Notes are intended to

clarify or make the installation easier. Cautions

are given to

prevent equipment damage. Warnings are given to alert

installer that personal injury and/or equipment damage may

result if installation procedure is not handled properly.

CAUTION: READ ALL SAFETY GUIDES BEFORE YOU

BEGIN TO INSTALL YOUR UNIT.

INSTALLATION

MANUAL

SAVE THIS MANUAL

AFFINITY™ SERIES

SINGLE PACKAGED GAS/ELECTRIC

AIR COOLED AIR CONDITIONERS

1.5 THROUGH 5 NOMINAL TON

340968-XIM-A-0108

DNA: 018 042

024 048

030 060

036

EXPORT

Summary of content (24 pages)

PAGE 1
INSTALLATION MANUAL AFFINITY™ SERIES SINGLE PACKAGED GAS/ELECTRIC AIR COOLED AIR CONDITIONERS 1.5 THROUGH 5 NOMINAL TON CONTENTS GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 DNA: 018 024 030 036 042 048 060 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 EXPORT INSTALLATION . . . . . .
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340968-XIM-A-0108 TABLE OF CONTENTS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 APPROVALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 3
40968-XIM-A-0108 GENERAL APPROVALS YORK Model DNA units are cooling/heating air conditioners designed for outdoor installation. Only gas piping, electric power and duct connections are required at the point of installation. Design certified by CGA and AGA listed as follows: 1. For use as a forced air furnace with cooling unit. 2. For outdoor installation only. The gas-fired heaters have spark to pilot ignition. The tubular heat exchangers are aluminized steel. 3.
PAGE 4
340968-XIM-A-0108 INSTALLATION LIMITATIONS Excessive exposure of this furnace to contaminated combustion air may result in equipment damage or personal injury. Typical contaminants include: permanent wave solution, chlorinated wastes and cleaners, chlorine based swimming pool chemicals, water softening chemicals, carbon tetrachloride, halogen type refrigerants, cleaning solvents (e.g.
PAGE 5
340968-XIM-A-0108 TABLE 2: UNIT WEIGHTS AND CENTER OF GRAVITY CORNER WEIGHTS (LOCATION, LBS.) SHIPPING WEIGHT (LBS.) OPERATING WEIGHT (LBS.) “A” “B” “C” “D” 018 365 360 91 88 89 92 024 365 360 91 88 89 92 030 395 390 98 95 96 99 036 400 395 100 96 98 101 042 415 410 104 100 101 105 048 475 470 119 115 116 120 060 480 475 120 116 117 122 UNIT SIZE "D" CENTER OF GRAVITY FRONT OF UNIT "C" "A" 2.
PAGE 6
340968-XIM-A-0108 SERVICE ACCESS Access to all serviceable components is provided by the following removable panels: • • Blower compartment Gas control/electrical service access Refer to Figure 7 for location of these access panels and minimum clearances. THERMOSTAT The room thermostat should be located on an inside wall approximately 56" above the floor where it will not be subject to drafts, sun exposure or heat from electrical fixtures or appliances.
PAGE 7
340968-XIM-A-0108 TABLE 3: NATURAL GAS APPLICATION DATA AVAILABLE ON MODELS INPUT (MBH)1 OUTPUT (MBH) GAS RATE2 TEMP. RISE °F AT FULL FT.3/HR. NUMBER OF BURNERS INPUT3 MIN. MAX. 1 1/2, 2, 2-1/2, 3, 3-1/2 TON 45 36 42 2 25 55 2, 2-1/2 70 56 65 3 30 60 3, 3-1/2 TON 70 56 65 3 25 55 4, 5 TON 80 64 74 3 25 55 3, 3-1/2 TON 90 72 84 4 30 60 4, 5 TON 108 87 100 4 35 65 4, 5 TON 135 108 126 5 45 75 1.
PAGE 8
340968-XIM-A-0108 GAS PIPING TABLE 5: NATURAL GAS PIPE SIZING CHART1 Proper sizing of gas piping depends on the cubic feet per hour of gas flow required, specific gravity of the gas and the length of run. National Fuel Gas Code Z223.1 or CAN/CGA B149.1 or .2 should be followed in all cases unless superseded by local codes or gas company requirements. Refer to Tables 5 and 6.
PAGE 9
340968-XIM-A-0108 FLUE VENT HOOD If flexible stainless steel tubing is allowed by the authority having jurisdiction, wrought iron or steel pipe must be installed at the gas valve and extend a minimum of two (2) inches outside of the unit casing. The flue vent hood with screen is not shipped attached. This hood must be installed to assure proper unit operation.
PAGE 10
340968-XIM-A-0108 TABLE 7: PHYSICAL DATA DNA MODEL EVAPORATOR BLOWER CENTRIFUGAL BLOWER (Dia. x W. in.) FAN MOTOR HP (3 Speed) ROWS DEEP EVAPORATOR COIL FINS PER INCH FACE AREA (Sq. Ft.) CONDENSER FAN 024 030 036 042 048 060 10 x 8 10 x 8 10 x 8 11 x 10 11 x 10 12 x 11 12 x 11 1/2 1/2 1/2 3/4 3/4 1 1 2 2 2 2 3 3 3 14 13 13 15 13 13 13 2.25 3.5 3.5 3.5 3.5 4.5 4.5 PROPELLER DIA. (in.
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340968-XIM-A-0108 V E N T AI R O U T L E T H O O D B L O W E R S E R V I C E A C C E S S C O M PA R T M E N T G AS S U P PL Y 1 - 1 / 4 " D I A . P A N E L H O L E ( 1 / 2 " N P T I C O N N E C T I O N ) C O N D E N S E R C O I L U N I T C O N D E N S A T E C O N N E C T I O N 3 / 4 " N P T I ( T R A P R E C O M M E N D E D ) A 2 - 3/ 8 H I G H V O L T A G E C O N N . 1 - 3 / 8 " D I A . K N O C K O U T H I G H V O L T A G E C O N N . 7 / 8 " D I A .
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340968-XIM-A-0108 H IG H V O L T A G E C O N N . 1 -3 /3 2 " D IA . K N O C K O U T 8 -7 /8 1 1 -7 /8 1 9 -1 /4 F R O N T G A S S U P P L Y 1 -5 /8 " D IA . K N O C K O U T (1 /2 " N P T I C O N N E C T IO N ) L O W V O L T A G E C O N N . 1 /8 " D IA .
PAGE 13
340968-XIM-A-0108 SEQUENCE OF OPERATION begins pressure switch proving before an inter-purge and reignition attempt. The unit is controlled by a conventional heating/cooling thermostat common to this class of equipment. PILOT FLAME STABILIZATION PERIOD HEATING The control board begins a call for heat when W1 is energized (connected to R). The control ignores W2 until pilot ignition has been established. The control checks to see if the pressure switch is open.
PAGE 14
340968-XIM-A-0108 The control recognizes a call for 2nd stage heat when W2 is energized (connected to "R"). The control energizes the high gas output and induced draft motor on high speed. Rollout switch lockout shall not reset automatically. If the call for 2nd stage heat goes away and the 1st stage call remains, the control de energizes the high gas valve, drops inducer speed to low, and returns to low heat operation.
PAGE 15
340968-XIM-A-0108 2. 3. 4. Pressure Switch (PS) - If the draft motor should fail, the pressure switch prevents the ignition controls and gas valves from being energized. Flame Sensor - The flame sensor and controls are located per Proper Flame Adjustment, Figure 12. If an ignition control fails to detect a signal from the flame sensor indicating the pilot flame is properly ignited, then the main gas valve will not open. Rollout Switch (RS) - This switch is located in the burner vestibule.
PAGE 16
340968-XIM-A-0108 2. Turn off all electric power to the appliance if service is to be performed. 3. Remove the control access panel. 4. Turn the gas valve switch to the OFF position. DO NOT FORCE. 5. Replace the control access panel. POST-START CHECK LIST (GAS) After the entire control circuit has been energized and the heating section is operating, make the following checks: 1. Line Pressure Tap ½ NPT Check for gas leaks in the unit piping as well as the supply piping. (Inlet) 2.
PAGE 17
340968-XIM-A-0108 The temperature rise (or temperature difference between the return air and the heated air from the furnace) must lie within the range shown on the rating plate and the data in Tables 3 and 4. 3 8" min. After the temperature rise has been determined, the CFM can be calculated as follows: After about 20 minutes of operation, determine the furnace temperature rise.
PAGE 18
340968-XIM-A-0108 TABLE 12: GASE RATE - CUBIC FEET PER HOUR1 1. 18 SECONDS FOR ONE REV. 1/2 CU. FT. 1 CU. FT.
PAGE 19
340968-XIM-A-0108 DNA Coil Delta P vs Airflow DNA024-30 DNA018 DNA048-60 DNA042 0.9 0.8 DNA036 0.7 ID Coil Delta P 0.6 DNA024-30 0.5 DNA036 DNA042 DNA048-60 0.4 DNA018 0.3 0.2 0.1 0 400 600 800 1000 1200 1400 1600 1800 2000 2200 Airflow (CFM) FIGURE 13 - DNA COIL DELTA P VS. AIRFLOW TABLE 13: SUPERHEAT CHARGING TABLE FOR DNA018 OUTDOOR TEMP. °F SUPERHEAT AT COMPRESSOR SUCTION (F), AIRFLOW = 400 CFM INDOOR WB TEMP. (°F) 55 57 59 61 63 65 67 69 71 73 75 65 17.1 19.
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340968-XIM-A-0108 TABLE 14: SUPERHEAT CHARGING TABLE FOR DNA024 OUTDOOR TEMP. °F SUPERHEAT AT COMPRESSOR SUCTION (F), AIRFLOW = 400 CFM INDOOR WB TEMP. (°F) 55 57 59 61 63 65 67 69 71 73 75 65 13.9 16.5 19.0 21.5 24.1 26.6 29.2 29.7 30.3 30.9 31.5 70 9.5 12.5 15.5 18.5 21.5 24.5 27.5 28.2 28.8 29.4 30.1 75 5.2 8.6 12.1 15.5 19.0 22.4 25.9 26.6 27.3 28.0 28.7 80 - - 8.7 12.5 16.4 20.3 24.2 25.0 25.8 26.5 27.3 85 - - 5.2 9.6 13.9 18.3 22.
PAGE 21
340968-XIM-A-0108 TABLE 17: SUPERHEAT CHARGING TABLE FOR DNA042 OUTDOOR TEMP. °F SUPERHEAT AT COMPRESSOR SUCTION (F), AIRFLOW = 400 CFM INDOOR WB TEMP. (°F) 55 57 59 61 63 65 67 69 71 73 75 65 18.0 19.7 21.4 23.0 24.7 26.3 28.0 29.1 30.2 31.3 32.4 70 13.4 15.3 17.3 19.3 21.2 23.2 25.2 26.6 28.1 29.6 31.1 75 8.7 10.9 13.2 15.5 17.8 20.0 22.3 24.2 26.1 28.0 29.9 80 - 6.6 9.1 11.7 14.3 16.9 19.5 21.7 24.0 26.3 28.6 85 - - 5.1 7.9 10.8 13.7 16.
PAGE 22
340968-XIM-A-0108 FIGURE 14: TYPICAL WIRING DIAGRAM DNA 018 THRU 060 (208/230-1-60 POWER SUPPLY) 22 Johnson Controls Unitary Products
PAGE 23
340968-XIM-A-0108 TYPICAL WIRING DIAGRAM NOTES 6. If both LR and ASCT are present, wire 801/BL and 805/ BL are connected to ASCT-3. If only LR is present wire 801/BL and 805/BL are connected to M1 coil. If only ASCT is present wire 202/Y is connected to ASCT-3. If neither LR or ASCT are present, wire 202/Y is connected to M1 coil as shown. 7. Shunt contact also used with crankcase heater. (optional) 8. Select indoor blower speed to remain within the temperature rise range on the nameplate in heating.