6697H-English_Manuals 1/31/13 10:54 AM Page 1 Manual-Leveling Rotary Laser Model Nos. 40-6502 and 40-6512 Instruction Manual Congratulations on your choice of this Manual-Leveling Rotary Laser. We suggest you read this instruction manual thoroughly before using the instrument. Save this instruction manual for future use. This is a Class IIIa laser tool and is manufactured to comply with CFR 21, parts 1040.10 and 1040.11 as well as international safety rule IEC 285. ©2013 Johnson Level & Tool - Rev.
6697H-English_Manuals 1/31/13 10:54 AM Page 2 Table of Contents 1. Kit Contents 2. Features and Functions 3. Safety Instructions 4. Location/Content of Warning Labels 5. Location of Parts/Components 6. Operating Instructions 7. Using the Product 8. 9. 10. 11. 12. 13. 14. Self-Check & Fine Calibration Technical Specifications Application Demonstrations Care and Handling Product Warranty Warranty Registration Accessories 1. Kit Contents 2 For Model No.
6697H-English_Manuals 1/31/13 10:54 AM Page 3 2. Features and Functions • • • • • • Emits a horizontal laser plane. Emits a vertical laser plane with simultaneous 90º split beam. Large and small scan modes achieve a chalk line. Scan line can be moved clockwise or counter-clockwise. Variable rotation speed. Rugged Housing. 3. Safety Instructions Please read and understand all of the following instructions, prior to using this tool. Failure to do so, may void the warranty.
6697H-English_Manuals 1/31/13 10:54 AM Page 4 ATTENTION IMPORTANT • Read all instructions prior to operating this laser tool. Do not remove any labels from tool. • Do not stare directly at the laser beam. • Do not project the laser beam directly into the eyes of others. • Do not set up laser tool at eye level or operate the tool near a reflective surface as the laser beam could be projected into your eyes or into the eyes of others.
6697H-English_Manuals 1/31/13 10:54 AM Page 5 4. Location/Content of Warning Labels ©2013 Johnson Level & Tool - Rev.
697H-English_Manuals 1/31/13 10:54 AM Page 6 5. Location of Part/Components 90º Split Beam Output Window Rotating beam output window Keypad Z-level Vial Z-vial calibrating hole Base unlock/lock knob DC 6V outlet Y-vial leveling knob X-level Vial Y-level Vial X-vial leveling knob 5/8” - 11 thread 6 ©2013 Johnson Level & Tool - Rev.
6697H-English_Manuals 1/31/13 10:54 AM Page 7 6. Operating Instructions IMPORTANT: It is the responsibility of the user to verify the calibration of the instrument before each use. 1. Power ON/OFF 2. Power LED 3. Decrease rotation speed/rotate scan clockwise 4. Increase rotation speed/rotate scan counterclockwise 5. Scan and rotate mode LED 6. Scan mode key 1. Power ON/OFF: Press this key to turn on or turn off the laser.
6697H-English_Manuals 1/31/13 10:54 AM Page 8 DOT: Laser stops rotating and projects a DOT (scan & rotate mode LED (5) blinks). 3. UP and Down Keys: In the rotation mode: Press rotation speed increases (Note: when turning the power on, the laser is in its highest rotation speed) Press rotation speed decreases In the scan mode: Press scan moves in counterclockwise direction Press 8 scan moves in clockwise direction ©2013 Johnson Level & Tool - Rev.
6697H-English_Manuals 1/31/13 10:54 AM Page 9 7. Using the Product Connecting the Laser to its Base Horizontal Base Unlock/Lock Knob Vertical Position the two slots on the laser into the base, tighten the locking knob to secure the base to the laser. The laser can now be secured to a tripod. Battery Installation 1. Disconnect the laser from the base as shown in the figure on the next page (rotate the base unlock/lock knob counterclockwise to unlock the laser from the base). 2.
6697H-English_Manuals 1/31/13 10:54 AM Page 10 4. Put the battery cover back into place (rotate the battery compartment knob to the lock position). Battery compartment Base Unlock/Lock Knob Level Vial Adjustment: To adjust the laser to center the vial. X-vial leveling knob Z-level Vial X-level Vial Z-vial leveling knob Y-level Vial Y-vial leveling knob Horizontal status Vertical status Horizontal Usage 1. Put 4 “AA” alkaline batteries in the unit. 2.
6697H-English_Manuals 1/31/13 10:54 AM Page 11 Vertical Usage 1. Put 4 “AA” alkaline batteries in the unit. 2. As shown in figure on previous page, place the laser on a flat surface or 5/8” - 11 tripod 3. Adjust the vial leveling knobs to center the bubble inside the Z-vial. 4. Turn on the laser. 5. After finishing work, turn off the laser. Detector Usage (included in Model No. 40-6512) 1. Technical Specifications Detecting accuracy ±1.5mm (<50m) ±2.
6697H-English_Manuals 1/31/13 10:54 AM Page 12 2. Components (a) Structure 1. Holding Cord 2. Signal Indicator 3. Horn 4. Horizontal Vial 5. Detecting Window 6. Reference Front Marker 7. Power Key 8. Back Reference Marker 9. Connection Port 10. Battery Door (b) Display When first turning the detector on, the middle signal indicator turns red first and then turns green.
6697H-English_Manuals 1/31/13 10:54 AM Page 13 Note: Take the batteries out when the unit is not in use for a long time. 4. Detecting Methods 1. This unit can detect a red rotating laser beam. 2. Press the Power Key once , the middle signal indicator will quickly turn red first and then turns green. It will beep once to indicate that the instrument is ON.
6697H-English_Manuals 1/31/13 10:54 AM Page 14 Horizontal Vial 2. Keep the detecting window facing the rotating laser. 3. Keep the detector still while detecting the laser beam 4. When the laser beam is centered, mark at the front reference marker. 5. When the detector does not receive a laser signal for 6 minutes, and there are no buttons pushed during these 6 minutes, the middle signal indicator will turn green first and then turn red.
6697H-English_Manuals 1/31/13 10:54 AM Page 15 • Connecting to the grade rod The top of the bracket should be level with the back reference marker line 6. Maintenance • When you are done using the detector, return it to its case. • Keep the detector, particularly the detecting window, clean. If unit becomes dusty, use a clean cloth to gently wipe it clean. • Avoid knocking the unit over or allowing it to fall on the ground.
6697H-English_Manuals 1/31/13 10:54 AM Page 16 8. Self-Check & Fine Calibration IMPORTANT: It is the responsibility of the user to verify the calibration of the instrument before each use. Checking for Accuracy: Wall Vertical Line Platform Horizontal Reference Line 1. Start by placing the laser 1’ away from a wall (near wall), and at least 20’ from a wall (far wall). 2. Align the laser so that one axis (vial) points to both walls. 3.
6697H-English_Manuals 1/31/13 10:54 AM Page 17 7. Then walk over to the original near wall (wall #1) and measure the difference between the original mark and the laser line. If the value is more than 1/4” at 100’, then calibration is required. 8. Ensure accuracy is verified for both the X and Y axis. Note: X and Y axis are determined by the end user, either vial can be considered X/Y. Adjusting Accuracy: 1.
6697H-English_Manuals 1/31/13 10:54 AM Page 18 9. Technical Specifications Laser Wavelength 635nm±10nm Laser Classification Class IIIa Maximum Power Output ≤5mW Accuracy ±1/4"/100 ft. (±2mm/10m) Interior Range Up to 200 ft. (60m) diameter depending upon light conditions Exterior Range Up to 800 ft. (240m) diameter with detector Power Supply 4 “AA” alkaline batteries Battery Life Approx. battery life 15 hours continuous use Dimensions 5.118" x 5.118" x 6.141" (130 x 130 x 156mm) Weight 1.
6697H-English_Manuals 1/31/13 10:54 AM Page 19 10. Application Demonstrations Ceiling installation Anti-static flooring installation Window installation Baseboard installation Hanging pictures Dormer installation ©2013 Johnson Level & Tool - Rev.
6697H-English_Manuals 1/31/13 10:54 AM Page 20 11. Care and Handling • This laser unit is a precision tool that must be handled with care. • Avoid exposing unit to shock vibrations and extreme temperatures. • Before moving or transporting the unit, make sure that the unit is turned off. • Remove the batteries when storing the unit for an extended time (more than three months) to avoid damage to the unit should the batteries deteriorate. • Always store the unit in its case when not in use.
6697H-English_Manuals 1/31/13 10:54 AM Page 21 NOTE: The user is responsible for the proper use and care of the product. It is the responsibility of the user to verify the calibration of the instrument before each use. For further assistance, or if you experience problems with this product that are not addressed in this instruction manual, please contact our Customer Service Dept. In the U.S., contact Johnson Level & Tool’s Customer Service Department at 888-9-LEVELS.
6697H-English_Manuals 1/31/13 10:54 AM Page 22 14. Accessories Johnson® accessories are available for purchase through authorized Johnson® dealers. Use of non-Johnson® accessories will void any applicable limited warranty and there will be NO WARRANTY. If you need any assistance in locating any accessories, please contact our Customer Service Department. In the U.S., contact Johnson Level & Tool’s Customer Service Department at 888-9-LEVELS.
