EPA II EPA I Operator’s manual CS 2152 CS 2153 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
KEY TO SYMBOLS Symbols on the machine: WARNING! Chain saws can be dangerous! Careless or improper use can result in serious or fatal injury to the operator or others. Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. Always wear: • Approved protective helmet • Approved hearing protection • Protective goggles or a visor Both of the operator′s hands must be used to operate the chain saw. Refuelling. Filing with oil and adjusting oil flow.
CONTENTS Contents KEY TO SYMBOLS Symbols on the machine: .............................................. Symbols in the operator’s manual: ................................ CONTENTS Contents ....................................................................... INTRODUCTION Dear customer! ............................................................. WHAT IS WHAT? What is what on the chain saw? ................................... GENERAL SAFETY PRECAUTIONS Before using a new chain saw ........................
INTRODUCTION Dear customer! Congratulations on your choice to buy a Jonsered product! Your purchase gives you access to professional help with repairs and service whenever this may be necessary. If the retailer who sells your machine is not one of our authorized dealers, ask for the address of your nearest servicing dealer. It is our wish that you will be satisfied with your product and that it will be your companion for a long time. Think of this operator′s manual as a valuable document.
WHAT IS WHAT? What is what on the chain saw? 1 Cylinder cover 16 Bumper spike 2 Front handle (Felling direction guide) 17 Chain catcher 3 Front hand guard 18 Clutch cover 4 Starter 19 Rear handle with right hand guard 5 Chain oil tank 20 Throttle control 6 Starter handle 21 Throttle lockout 7 Adjuster screws carburetor 22 Decompression valve 8 Choke control/Start throttle lock 23 Combination spanner 9 Rear handle 24 Chain tensioning screw 10 Stop switch 25 Operator’s manual (EPA
GENERAL SAFETY PRECAUTIONS Before using a new chain saw • Please read this manual carefully. • Check that the cutting equipment is correctly fitted and adjusted. See instructions under the heading Assembly. Important IMPORTANT! The machine is only designed for cutting wood. • Refuel and start the chain saw. See the instructions under the headings Fuel Handling and Starting and Stopping. You should only use the saw with the bar and chain combinations we recommend in the chapter Technical data.
GENERAL SAFETY PRECAUTIONS chain saw usage if possible. Your dealer, forestry school or your library can provide information about which training materials and courses are available. Generally clothes should be close-fitting without restricting your freedom of movement. IMPORTANT! Sparks can come from the muffler, the bar and chain or other sources. Always have fire extinguishing tools available if you should need them. Help prevent forest fires.
GENERAL SAFETY PRECAUTIONS • The brake is applied when the front hand guard (B) is pushed forwards. • • • To release the chain brake pull the front hand guard backwards, towards the front handle. This movement activates a spring-loaded mechanism that tightens the brake band (C) around the engine drive system (D) (clutch drum). • Kickback can be very sudden and violent. Most kickbacks are minor and do not always activate the chain brake.
GENERAL SAFETY PRECAUTIONS Will my hand always activate the chain brake during a kickback? No. It takes a certain force to move the hand guard forward. If your hand only lightly touches the front guard or slips over it, the force may not be enough to trigger the chain brake. You should also maintain a firm grip of the chain saw handles while working.
GENERAL SAFETY PRECAUTIONS Cutting hardwoods (most broadleaf trees) creates more vibration than cutting softwoods (most conifers). Cutting with cutting equipment that is blunt or faulty (wrong type or badly sharpened) will increase the vibration level. ! WARNING! Overexposure to vibration can lead to circulatory damage or nerve damage in people who have impaired circulation. Contact your doctor if you experience symptoms of overexposure to vibration.
GENERAL SAFETY PRECAUTIONS Cutting equipment designed to reduce kickback ! WARNING! Faulty cutting equipment or the wrong combination of bar and saw chain increases the risk of kickback! Only use the bar/saw chain combinations we recommend, and follow the filing instructions. See instructions under the heading Technical data. • Number of drive links. The number of drive links is determined by the length of the bar, the chain pitch and the number of teeth on the bar tip sprocket.
GENERAL SAFETY PRECAUTIONS • The cutting part of the chain is called the cutter and consists of a cutting tooth (A) and the depth gauge (B). The cutters cutting depth is determined by the difference in height between the two (depth gauge setting). Sharpening cutting teeth To sharpen cutting teeth you will need a round file and a file gauge. See instructions under the heading Technical data for information on the size of file and gauge that are recommended for the chain fitted to your chain saw.
GENERAL SAFETY PRECAUTIONS Adjustment of depth gauge setting • • • The cutting teeth should be newly sharpened before adjusting the depth gauge setting. We recommend that you adjust the depth gauge setting every third time you sharpen the cutting teeth. NOTE! This recommendation assumes that the length of the cutting teeth is not reduced excessively. • Loosen the bar nuts that hold the clutch cover/chain brake. Use the combination spanner. Then tighten the bar nuts by hand as tight as you can.
GENERAL SAFETY PRECAUTIONS Filling with chain oil • All our chain saws have an automatic chain lubrication system. On some models the oil flow is also adjustable. • The saw chain oil tank and the fuel tank are designed so that the fuel runs out before the saw chain oil.
GENERAL SAFETY PRECAUTIONS Bar Check regularly: • Whether there are burrs on the edges of the bar. Remove these with a file if necessary. • Whether the groove in the bar has become badly worn. Replace the bar if necessary. • Whether the tip of the bar is uneven or badly worn. If a hollow forms on the underside of the bar tip this is due to running with a slack chain. • To prolong the life of the bar you should turn it over daily.
ASSEMBLY Fitting the bar and chain ! Tension the chain by turning the chain tensioning screw clockwise using the combination spanner. The chain should be tensioned until it does not sag from the underside of the bar. WARNING! Always wear gloves, when working with the chain, in order to protect your hands from injury. Check that the chain brake is in disengaged position by moving the front hand guard towards the front handle.
FUEL HANDLING Fuel Mixing ratio Note! The machine is equipped with a two-stroke engine and must always be run using a mixture of gasoline and twostroke oil. It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio of the mixture. ! 1:50 (2%) for all engines.
FUEL HANDLING Fueling ! WARNING! Taking the following precautions, will lessen the risk of fire: • Never start the machine: 1 If you have spilled fuel or chain oil on the machine. Wipe off the spillage and allow remaining fuel to evaporate. 2 If you have spilled fuel on yourself or your clothes, change your clothes. Wash any part of your body that has come in contact with fuel. Use soap and water. 3 If the machine is leaking fuel. Check regularly for leaks from the fuel cap and fuel lines.
STARTING AND STOPPING Starting and stopping ! WARNING! Note the following before starting: The chain brake must be engaged when the chain saw is started to reduce the chance of contact with the moving chain during starting. Warm engine Use the same procedure as for starting a cold engine but without setting the choke control in the choke position. The correct choke/start throttle setting is obtained by moving the choke control to the choke position and then pushing it in again.
STARTING AND STOPPING Note! Pull the front hand guard towards the front handle. The chain brake is now disengaged. Your saw is ready for use. ! • • Always hold the saw with both hands. The right hand should be on the rear handle, and the left hand on the front handle. All people, whether right or left handed, should use this grip. Use a firm grip with thumbs and fingers encircling the chain saw handles.
WORKING TECHNIQUES Before use: Basic safety rules 1 Look around you: • To ensure that people, animals or other things cannot affect your control of the machine. • To make sure that none of the above might come within reach of your saw or be injured by falling trees. , 1 Check that the chain brake works correctly and is not damaged. 2 Check that the rear right hand guard is not damaged. 3 Check that the throttle lockout works correctly and is not damaged.
WORKING TECHNIQUES 6 7 be a danger, you may be surprised and lose control of the saw. Never saw stacked logs or branches without first separating them. Only saw one log or one piece at a time. Remove the cut pieces to keep your working area safe. Before moving your chain saw switch off the engine and lock the chain using the chain brake. Carry the chain saw with the bar and chain pointing backwards. Fit a guard to the bar before transporting the chain saw or carrying it for any distance.
WORKING TECHNIQUES 8 Unless the user resists this pushing force there is a risk that the chain saw will move so far backwards that only the kickback zone of the bar is in contact with the tree, which can lead to a kickback. Cutting with the bottom edge of the bar, i.e. from the top of the object downwards, is known as cutting with a pulling chain. In this case the chain saw pulls itself towards the tree and the front edge of the chain saw body rests naturally on the trunk when cutting.
WORKING TECHNIQUES Cutting ! The log is supported at one end. There is a high risk that it will split. WARNING! Never attempt to cut logs while they are in a pile or when a couple of logs are lying together. Such procedures drastically increase the risk of kickback which can result in a serious or fatal injury. If you have a pile of logs, each log you attempt to cut should be removed from the pile, placed on a saw horse or runners and cut individually. Remove the cut pieces from the cutting area.
WORKING TECHNIQUES Felling direction Clearing the trunk and preparing your retreat The aim is to fell the tree in a position where you can limb and cross-cut the log as easily as possible. You want it to fall in a location where you can stand and move about safely. Delimb the stem up to shoulder height. It is safer to work from the top down and to have the tree between you and the saw. Once you have decided which way you want the tree to fall you must judge which way the tree would fall naturally.
WORKING TECHNIQUES The directional cuts should run 1/4 of the diameter through the trunk and the angle between the top cut and bottom cut should be 45°. All control over the felling direction is lost if the felling hinge is too narrow or non-existent, or if the directional cuts and felling cut are badly placed. The line where the two cuts meet is called the directional cut line. This line should be perfectly horizontal and at right angles (90°) to the chosen felling direction.
WORKING TECHNIQUES Freeing a tree that has fallen badly General advice: Freeing a ”trapped tree” Position yourself so that you will be clear of the tree or branch when the tension is released. It is very dangerous to remove a trapped tree and there is high accident risk. Never try to fell the tree that is trapped. Make one or more cuts at or near the point of maximum tension.
WORKING TECHNIQUES How to avoid kickback ! WARNING! Kickback can happen very suddenly and violently; kicking the chain saw, bar and chain back at the user. If this happens when the chain is moving it can cause very serious, even fatal injuries. It is vital you understand what causes kickback and that you can avoid it by taking care and using the right working technique.
MAINTENANCE General • The user must only carry out the maintenance and service work described in this manual. The T-screw regulates the throttle setting at idle speed. If the T-screw is turned clockwise this gives a higher idle speed; turning it anti-clockwise gives a lower idle speed. Basic settings and running in IMPORTANT! Any maintenance other than that described in this manual must be carried out by your servicing dealer (retailer).
MAINTENANCE High speed jet H Checking the front hand guard At the factory the engine is adjusted at sea level. When working at a high altitude or in different weather conditions, temperatures and atmospheric humidity, it may be necessary to make minor adjustments to the high speed jet. Make sure the front hand guard is not damaged and that there are no visible defects such as cracks. CAUTION! If the high speed jet is screwed in too far, it may damage the piston/cylinder.
MAINTENANCE Grasp the chain saw firmly, wrapping your fingers and thumbs around the handles. Chain catcher Check that the chain catcher is not damaged and is firmly attached to the body of the chain saw. Apply full throttle and activate the chain brake by tilting your left wrist forward onto the front hand guard. Do not let go of the front handle. The chain should stop immediately.
MAINTENANCE Muffler Starter ! Never use a machine that has a faulty muffler. WARNING! When the recoil spring is wound up in the starter housing it is under tension and can, if handled carelessly, pop out and cause personal injury. Care must be exercised when replacing the return spring or the starter cord. Wear protective glasses and protective gloves. Changing a broken or worn starter cord Regularly check that the muffler is securely attached to the machine.
MAINTENANCE Tensioning the recoil spring • Air filter Hook the starter cord in the notch in the pulley and turn the starter pulley about 2 turns clockwise. Note! Check that the pulley can be turned an additional 1/ 2 turn when the starter cord is pulled all the way out. Changing a broken recoil spring • Lift up the starter pulley. See instructions under the heading Changing a broken or worn starter cord. Remember that the recoil spring is coiled under tension in the starter housing.
MAINTENANCE Spark plug Adjustment of the oil pump The spark plug condition is influenced by: The oil pump is adjustable. Adjustments are made by turning the screw using a screwdriver or combination spanner. The machine is supplied from the factory with the screw set to position 2. Turning the screw clockwise will reduce the oil flow and turning the screw anti-clockwise will increase the oil flow. • Incorrect carburetor adjustment. • An incorrect fuel mixture (too much or incorrect type of oil).
MAINTENANCE ”Air Injection” centrifugal cleaning • a winter plug (B) for the air nozzle that is fitted as shown. Centrifugal cleaning means the following: All air to the carburetor passes through the starter. Dirt and dust is pushed out by the cooling fan. H H These reduce the flow of cooling air and prevent large amounts of snow from being sucked into the carburetor space. IMPORTANT! In order to maintain operation of the centrifugal cleaning system it must be regularly maintained.
MAINTENANCE Maintenance schedule The following is a list of the maintenance that must be performed on the machine. Most of the items are described in the Maintenance section. Daily maintenance Clean the outside of the machine. Weekly maintenance Monthly maintenance On chain saws without a catalytic converter, check the cooling system weekly. Check the brake band on the chain brake for wear. Replace when less than 0.024 inch (0.6 mm) remains at the most worn point.
TECHNICAL DATA Technical data CS 2152 CS 2153 Cylinder displacement, cu.
TECHNICAL DATA Recommended original and replacement bar and chain combinations Following is a list of recommended cutting equipment for the Jonsered chain saw models CS 2152 and CS 2153. The combinations of power head, bar and chain have been tested and found to be in accordance with the kickback and vibration requirements of ANSI B 175.1–2000. The guide bar nose radius is determined by either the maximum number of teeth in the nose sprocket or the corresponding maximum nose radius of a hard nose.
FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS rights and responsibilities, you should contact your nearest authorized servicing dealer or call Jonsered, at Sweden +4636-146500. The EPA (The US Environmental Protection Agency), Environment Canada and Jonsered are pleased to explain the emissions control system warranty on your 2001 and later small nonroad engine. In U.S.
AMERICAN STANDARD SAFETY PRECAUTIONS Safety precautions for chain saw users (ANSI B 175.1-2000 Annex C) Kickback safety precautions ! Other safety precautions ! WARNING! Do not operate a chain saw with one hand! Serious injury to the operator, helpers, bystanders or any combination of these persons may result from one-handed operation. A chain saw is intended for twohanded use.
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