JUMO Quantrol LC100/LC200/LC300 Universal PID Controller Series B 702030.
Content 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 1.2 1.3 Device documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Content 4.2.7 4.3 4.4 4 Self-optimization (TUNE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Introduction 1.1 Device documentation Data sheet T 702030 (as a PDF document) The data sheet contains general information about the device and forms the basis for planning and purchase decision. Brief instructions B 702030.7 (printed in DIN A6 format) These brief instructions contain the most important information about installation, the electrical connection as well as operation, parameterization and configuration of the device. The brief instructions are supplied with every device.
1 Introduction Note signs TIP! This symbol refers to Important information about the product or its handling or additional use. ? 1.3 REFERENCE! This symbol refers to Further information in other sections, chapters or manuals. Scope of delivery • Controller (including seal and fastening elements) • Brief instructions B 702030.
2 Installation - Electrical Connection 2.
2 Installation - Electrical Connection Site altitude Operating position Protection type Weight (fully equipped) up to 2000 m above sea level any as per DIN EN 60529, at the front IP 65, at the rear IP 20 LC100: approx. 150 g; LC200: approx. 200 g; LC300: approx.
2 Installation - Electrical Connection 2.3 Installation LC100 LC200 and LC300 3. 2. 1. 3. 1. Installation of LC100 1. 2. 2. Installation of LC200 and LC300 Insert the device from the front into the 1. panel cut-out and ensure that the seal is correctly positioned. Push the fastening frame from the panel 2. rear onto the device and press the springs against the panel rear until the lugs engage in their slots and it is sufficiently fastened. 3.
2 Installation - Electrical Connection 2.4 Installation notes • The device is not suitable for installation in explosive areas (Ex areas). • The choice of cable material, the installation and the electrical connection of the device must conform to the requirements of DIN VDE 0100 "Installation of low-voltage power circuits" and/or the appropriate local/national regulations (e.g. based on IEC 60364). • At maximum load, the cables must be heat resistant up to at least 80 °C.
2 Installation - Electrical Connection 2.6 Connection diagram The terminal strips on the device rear are equipped with screw terminals. Please refer to the technical data for specifications concerning the conductor cross section.
2 Installation - Electrical Connection DANGER! The electrical installation may carry voltage. Risk of electrocution. The electrical connection must only be performed by qualified personnel. TIP! Prior to starting the electrical connection, check that the device version complies with the order code.
3 Operation - Configuration - Parameterization 3.1 Operation 3.1.
3 Operation - Configuration - Parameterization 3.1.4 Level concept The parameters for device setting are organized at different levels. (1) (3) OPr (4) (2) PArA > 2s (6) (5) ConF (10) (12) (14) (11) (13) If no key is pressed for 180 s (factorysetting), the device will return to its normal display. This time period can be configured.
3 Operation - Configuration - Parameterization 3.2 Configuration (ConF) TIP! The device will map out parameters unless the equipment level permits the function assigned to the parameter. Factory settings appear in bold in the following table. Analog selector With some parameters in the configuration level, the user can choose from a series of analog values. The following list contains all available signals.
3 Operation - Configuration - Parameterization Parameters Value Description Measured value offset -1999 ... 0 ... +9999 The measured value is corrected through this value (offset), prior to being used as a controller input value and in the analog selector. OFFS Display start -1999 ... On transducers with standard signal, a display value is 0 ... assigned to the physical signal. SCL +9999 Example: 0 to 20 mA = 0 to 1500 °C Display end -1999 ... 100 ... SCH +9999 Filter time constant 0.0 ...
3 Operation - Configuration - Parameterization 3.2.3 Ramp function/firing curve (rAFC) The device can be operated as a fixed value controller with and without ramp function. In addition, a firing curve is supported. ConF -> rAFC -> Parameters Value Description Function 0 1 2 3 4 5 6 0 ...
3 Operation - Configuration - Parameterization Parameters Value Response at Out-of-Range / symmetry of limit value 0 1 2 3 ACrA Switch-on delay Description Off / symmetric (only AL is active) On / symmetric (only AL is active) Off / asymmetric (AL and AL2 are active) On / asymmetric (AL and AL2 are active) Switching state in the event of overrange or underrange ("Outof-Range“) / symmetry of alarm functions AF1, AF2 0 ...
3 Operation - Configuration - Parameterization 3.2.6 Outputs (OutL, OutA) The configuration of the device outputs is subdivided in binary outputs (OutL) and analog output (OutA). The switching states of binary outputs 1 to 3 (5) are displayed by LEDs K1 to K3 (K5) (LED is lit = output active). Binary outputs The device is equipped with a relay output (N/O, output 1) as standard and can be optionally equipped with two (four) additional binary outputs (relay or logic output; outputs 2 to 5).
3 Operation - Configuration - Parameterization 3.2.7 Binary functions (binF) The binary signals of the binary output, the limit value monitoring and the timer can be used to trigger different functions. The binary functions for start and abort react to the rising flank of the triggering signal, all other binary functions are state-dependent controlled and active with "High".
3 Operation - Configuration - Parameterization Parameters Value Description Display change when timer is started Time appears in the bottom display once the timer is started 0 No display change 1 Residual timer time diSt 2 Timer run time Time-out 0 ... Time period in seconds, after which the device automatically 180 ... returns to its normal display (if no key is pressed).
3 Operation - Configuration - Parameterization 3.3 Parameterization (PArA) Enter the controller parameters here. PArA -> Parameters Value Proportional band PB1, PB2 1 0 ... 9999 Derivative time dt Reset time rt Cycle time Cy1, Cy2 1 Contact spacing db Hysteresis HyS1, HyS2 1 Range of the proportional band The larger the proportional band the lower the controller amplification. The controller structure is not effective with Pb = 0 (behavior identical to limit value monitoring).
4 Supplement 4.1 Additional information about installation TIP! The information given in this chapter is exclusively contained in this operating manual provided as PDF document. It supplements the information contained in the previous chapters of this operating manual as well as in the brief instructions added to every device as a print out. The ambient conditions at the installation site must meet the requirements specified in the technical data.
4 Supplement LC200 +0.8 92 45 +0.
4 Supplement LC300 +0.8 92 92 +0.8 (1) (2) (1) Setup interface (USB) on the device bottom (2) Panel cut-out Minimum spacing of panel cut-outs Type without USB cable with USB cable horizontal vertical horizontal vertical LC100 11 mm 30 mm 11 mm 65 mm LC200 22 mm 30 mm 22 mm 65 mm LC300 22 mm 30 mm 22 mm 65 mm 4.1.2 Cleaning the device front The device front panel can be cleaned with commercial cleaning and rinsing agents.
4 Supplement 4.2 Additional information about the device functions TIP! The information given in this chapter is exclusively contained in this operating manual provided as a PDF document. It supplements the information contained in the previous chapters of this operating manual as well as in the brief instructions added to every device as a print out. 4.2.1 Entries and operator prompting Value entry When entries are made within the levels, the parameter symbol appears in the lower display.
4 Supplement 4.2.2 Analog input Measured value offset A measured value correction (offset) can be carried out to correct system specific deviations. The offset value is added to the measured value with the correct prefix (the measured value is reduced by entering a negative offset value). CAUTION! Measured value offset: The controller uses the corrected value for calculation (= displayed value).
4 Supplement 4.2.4 Ramp function and firing curve Ramp function This function allows the continuous change of the setpoint up to the ramp end value (setpoint setting SP1 or SP2). Depending on the actual value at ramp start, this results in a rising or falling ramp with identical gradient (adjustable ramp ratio rASL).
4 Supplement TIP! The firing curve can only be started when the actual value is smaller than setpoint 1. The firing curve is aborted in the event of a probe break, probe short-circuit, overrange/underrange or change-over to manual mode (controller switched off). After the power supply is restored, the firing curve is not active (controller switched off). When the firing curve is not active, OFF appears in the lower display. 4.2.
4 Supplement 4.2.6 Limit value monitoring The following representations show the function of limit value (AL, AL2) for the various alarm functions AF1 to AF8. The hysteresis (HySt) is always symmetrical in relation to the limit value.
4 Supplement Depending on the value of the control deviation, the controller selects between two self-optimization methods: Self-optimization in the startup-phase Self-optimization at the setpoint x w Setpoint x w S T S w t S Switching curve T Start time of self-optimization t T Prerequisites The following prerequisites must be fulfilled to be able to start self-optimization: • Self-optimization start is not inhibited by the binary function (binF) • Controller is in the automatic mode, not i
4 Supplement Start of self-optimization Simultaneously press keys (B) and (C) (> 2 s): "tUnE“ flashes in the lower display. Self-optimization is completed when the display automatically changes to the normal display. The duration of self-optimization depends on the control process. Abort of self-optimization Simultaneously press keys (B) and (C) No parameters are changed by the abort.
4 Supplement 4.3 Error messages Display Cause -1999 Underrange of the displayed value. (flashing!) 9999 (flashing!) PErr Fault remedy Is the medium being measured within the range (too hot? too cold?) Overrange of the displayed Check probe for break and short-circuit. value. Check the probe connection and the terminals. Check cable.
4 Supplement 4.4 Technical Data Thermocouple input Designation Standard Measuring rangea Fe-CuNi „L“ Fe-CuNi „J“ EN 60584 EN 60584 Cu-CuNi „T“ NiCr-Ni „K“ EN 60584 NiCr-CuNi „E“ EN 60584 EN 60584 NiCrSi-NiSi „N“ Pt10Rh-Pt „S“ EN 60584 Pt13Rh-Pt „R“ EN 60584 Cold junction: KTY internal a b -150 to +900 °C -200 to +1200 °C -200 to +400 °C -200 to +1372 °C -200 to +1000 °C -100 to +1300 °C -40 to +1768 °C -40 to +1768 °C Measuring accuracyb Ambient temperature influence ≤ 0.4 % ≤ 0.4 % ≤ 0.4 % ≤ 0.
4 Supplement Input for standard signals Measuring range Measuring accuracya Ambient temperature influence Voltage 0 to 10 V Input resistance > 650 kΩ Current 0(4) to 20 mA voltage drop > 2.2 V ≤ 0.4 % ≤ 150 ppm/K ≤ 0.4 % ≤ 100 ppm/K a The accuracy values refer to the maximum measuring range. Binary input Input for potential-free contact open = inactive; closed = active Measuring circuit monitoring In the event of a fault, the outputs adopt a defined (configurable) status.
4 Supplement Controller Controller type Controller structures Sampling time A/D converter 2-state controller, 3-state controller, continuous controller P/PI/PD/PID 250 ms 16 bit resolution Timers Accuracy 0.8 % ± 10 ppm/K ± 250 ms Electrical data Voltage supply (switch mode PSU) AC 110 to 240 V +10/-15 %, 48 to 63 Hz AC/DC 20 to 30 V, 48 to 63 Hz Electrical as per DIN EN 61010, part 1 safety overvoltage category III, pollution degree 2 Power consumption max.
4 Supplement Site altitude Operating position Protection type Weight (fully equipped) up to 2000 m above sea level any as per DIN EN 60529, at the front IP 65, at the rear IP 20 LC100: approx. 150 g; LC200: approx. 200 g; LC300: approx. 300 g Interface Interface type Protocol Baud rate Data format Device address No. of subscribers RS485 Modbus RTU 9600, 19200 8 data bits, no parity bit, 1 stop bit 0 to 254 max.
4 Supplement 38
JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control, Inc. Street address: Moritz-Juchheim-Straße 1 36039 Fulda, Germany Delivery address: Mackenrodtstraße 14 36039 Fulda, Germany Postal address: 36035 Fulda, Germany Phone: +49 661 6003-0 Fax: +49 661 6003-607 E-mail: mail@jumo.net Internet: www.jumo.net JUMO House Temple Bank, Riverway Harlow - Essex CM20 2DY, UK Phone: +44 1279 63 55 33 Fax: +44 1279 63 52 62 E-mail: sales@jumo.co.uk Internet: www.jumo.co.
