Owner manual

1)
+ 25 mm with DZ mast
2)
+ 3 mm with DZ mast
3)
60 VDI working cycles / h
In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.
Technical data in line with VDI 2198
Issue: 05/2014
Identification
1.1 Manufacturer (short form) Jungheinrich
1.2 Model EFG 535k EFG 540k EFG 540 EFG 545k
1.3 Drive Electrics
1.4 Manual, pedestrian, stand-on, seated, order picker operation seat
1.5 Load capacity/rated load Q t 3.5 4 4 4.5
1.6 Load centre distance c mm 500
1.8 Load distance x mm 534
2)
510
1)
510
1)
510
1)
1.9 Wheelbase y mm 1856 1856 2000 1856
Weights
2.1.1 Net weight incl. battery (see row 6.5) kg 5830 6726 6701 7186
2.2 Axle load, w. load, front / rear kg 8310 / 1020 9730 / 996 9726 / 975 10608 / 1078
2.3 Axle load, w.o. load, front / rear kg 2960 / 2870 3553 / 3173 3706 / 2995 3659 / 3527
Wheels / chassis
3.1 Tyres SE
3.2 Tyre size, at front mm 250-15 250-15 250-15 28 x 12, 5-15
3.3 Tyre size, at rear mm 21 x 8-9
3.5 Wheels, number front/rear (× = driven wheels) 2x/2
3.6 Track width, front b
10
mm 1115 1115 1115 1155
3.7 Track width, rear b
11
mm 950
Basic dimensions
4.1 Tilt of mast/fork carriage forward/backward α/β ° 6/8
4.2 Mast height (lowered) h
1
mm 2300 2250 2250 2236
4.3 Free lift h
2
mm 150
4.4 Lift h
3
mm 3100 3000 3000 3000
4.5 Extended mast height h
4
mm 3889 3676 3676 3660
4.7 Height of overhead guard h
6
mm 2365 2365 2365 2350
4.8 Seat height/stand height h
7
mm 1313 1313 1313 1303
4.12 Coupling height h
10
mm 396
4.12.1 2nd coupling height mm 566
4.19 Overall length l
1
mm 3844 3818 3962 3818
4.20 Length incl. back of forks l
2
mm 2694 2668 2812 2668
4.21 Total width b
1
/b
2
mm 1340 1340 1340 1450
4.22 Fork dimensions s/e/l mm 45 / 125 / 1150 50 / 125 / 1150 50 / 125 / 1150 50 / 150 / 1150
4.23 Fork carriage ISO 2328, class/type A, B 3A
4.24 Fork carriage width b
3
mm 1120 1260 1260 1260
4.31 Floor clearance with load under mast m
1
mm 143 136 136 122
4.32 Floor clearance centre wheelbase m
2
mm 150
4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 4020 3994 4160 3994
4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 4220 4194 4360 4194
4.35 Turning radius W
a
mm 2284 2284 2450 2284
4.36 Smallest pivot point distance b
13
mm 660 660 721 660
Performance data
5.1 Travel speed laden/unladen - Eciency km/h 15 / 16 14 / 16 14 / 16 14 / 16
Travel speed laden/unladen - Drive&Lift Plus km/h 17 / 18 15 / 17 15 / 17 15 / 17
5.2 Lift speed, laden/unladen - Eciency m/s 0.38 / 0.5 0.31 / 0.43 0.31 / 0.43 0.3 / 0.41
Lift speed, laden/unladen - Drive&Lift Plus m/s 0.43 / 0.55 0.35 / 0.5 0.35 / 0.5 0.33 / 0.45
5.3 Lowering speed laden/unladen - Eciency m/s 0.56 / 0.56 0.55 / 0.5 0.55 / 0.5 0.55 / 0.5
Lowering speed laden/unladen - Drive&Lift Plus m/s 0.56 / 0.56 0.55 / 0.5 0.55 / 0.5 0.55 / 0.5
5.5 Drawbar pull laden/unladen - Eciency N 5300 / 5800 5100 / 5600 5100 / 5600 4900 / 5500
Drawbar pull laden/unladen - Drive&Lift Plus N 5300 / 5800 5100 / 5600 5100 / 5600 4900 / 5500
5.6 Max. drawbar pull laden/unladen - Eciency N 14700 / 15000 14600 / 14900 14600 / 14900 14500 / 14800
Max. drawbar pull laden/unladen - Drive&Lift Plus N 14700 / 15000 14600 / 14900 14600 / 14900 14500 / 14800
5.7 Gradeability laden/unladen - Eciency % 10.2 / 16.7 9.3 / 15.4 9.3 / 15.4 8.1 / 13.5
Gradeability laden/unladen - Drive&Lift Plus % 11.5 / 19 10.8 / 17.7 10.8 / 17.7 9.4 / 15.8
5.8 Max. gradeability laden/unladen - Eciency % 15.8 / 24 14.1 / 22.3 14.1 / 22.3 12.5 / 20.4
Max. gradeability laden/unladen - Drive&Lift Plus % 17 / 27.8 15.4 / 26.1 15.4 / 26.1 13.7 / 23.9
5.9.1 Acceleration time laden/unladen (over 10 m) – Eciency S 5 / 4.3 5.2 / 4.4 5.2 / 4.4 5.7 / 4.8
Acceleration time laden/unladen (over 10 m) – Drive&Lift Plus S 4.9 / 4.3 5 / 4.4 5 / 4.4 5.5 / 4.8
5.10 Service brake mechanical
Electrics
6.1 Drive motor, rating S2 60 min. – Eciency/Drive&Lift Plus kW 14.5 / 18
6.2 Lift motor, rating at S3 15% – Eciency/Drive & Lift Plus kW 20 / 24
6.3 Battery according to DIN 43531/35/36 A,B,C, no A 43536
6.4 Battery voltage/nominal capacity K5 V/Ah 80 / 775 80 / 775 80 / 930 80 / 775
6.5 Battery weight kg 1863 1863 2178 1863
Battery dimensions L/W/H mm 1028 / 855 / 784 1028 / 855 / 784 1028 / 999 / 784 1028 / 855 / 784
6.6 Energy consumption according to VDI cycle Eciency/Drive&Lift Plus kWh/h 9.6 / 10.1
3)
10.5 / 11
3)
10.5 / 11
3)
11.1 / 11.6
3)
6.7 Eciency/Drive&Lift Plus throughput t/h 224 / 238 244 / 260 244 / 260 270 / 288
6.8 Energy consumption at max. Eciency/Drive&Lift Plus throughput kWh/h 8.5 / 10.1 8.5 / 10.3 8.5 / 10.3 8.9 / 10.3
Misc.
8.1 Type of drive control Impuls/AC
8.2 Working pressure for attachments bar 200
8.3 Oil flow for attachments l/min 30
8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 69
8.5 Trailer coupling, model/type DIN DIN 15170 H