User Manual

1)
+10 mm with DZ mast
In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.
Technical data in line with VDI 2198
Issue: 08/2013
Identification
1.1 Manufacturer (short form) Jungheinrich
1.2 Model
DFG
540s
DFG
545s
DFG
550s
DFG
S50s
TFG
540s
TFG
545s
TFG
550s
TFG
S50s
1.3 Drive Diesel Diesel Diesel Diesel LPG LPG LPG LPG
1.4 Manual, pedestrian, stand-on, seated, order picker operation seat
1.5 Load capacity/rated load Q t 4 4.5 4.99 5 4 4.5 4.99 5
1.6 Load centre distance c mm 500 500 500 600 500 500 500 600
1.8 Load distance x mm 564
1)
564
1)
564
1)
579
1)
564
1)
564
1)
564
1)
579
1)
1.9 wheelbase y mm 1970 1970 1970 2000 1970 1970 1970 2000
Weights
2.1 Service weight kg 6310 6550 7200 7400 6360 6600 7250 7450
2.2 Axle load, w. load, front / rear kg
9050 /
1260
9660 /
1390
10940
/ 1260
10900
/ 1500
9070 /
1290
9680 /
1420
10960
/ 1290
10920
/ 1530
2.3 Axle load, w.o. load, front / rear kg
2920 /
3390
2730 /
3820
3240 /
3960
3000 /
4400
2950 /
3410
2760 /
3840
3270 /
3980
3030 /
4420
Wheels / chassis
3.1 Tyres SE
3.2 Tyre size, at front mm
8.25-
15
300-15 300-15 300-15
8.25-
15
300-15 300-15 300-15
3.3 Tyre size, at rear mm 28x9-15
3.5 Wheels, number front/rear (× = driven wheels) 2x/2
3.6 Track width, front b
10
mm 1195 1160 1160 1160 1195 1160 1160 1160
3.7 Track width, rear b
11
mm 1150
Basic dimensions
4.1 Tilt of mast/fork carriage forward/backward α/β ° 6/8
4.2 mast height (lowered) h
1
mm 2540
4.3 Free lift h
2
mm 150
4.4 Lift h
3
mm 3500
4.5 Extended mast height h
4
mm 4215 4215 4365 4365 4215 4215 4365 4365
4.7 Height of overhead guard h
6
mm 2405
4.8 Seat height/stand height h
7
mm 1230
4.12 Coupling height h
10
mm 510
4.19 Overall length l
1
mm 4145 4220 4240 4310 4145 4220 4240 4310
4.20 Length incl. back of forks l
2
mm 2995 3070 3090 3160 2995 3070 3090 3160
4.21 Total width b
1
/b
2
mm 1450
4.22 fork dimensions s/e/l mm
50 /
125 /
1150
50 /
150 /
1150
50 /
150 /
1150
60 /
150 /
1150
50 /
125 /
1150
50 /
150 /
1150
50 /
150 /
1150
60 /
150 /
1150
4.23 Fork carriage ISO 2328, class/type A, B 3A 3A 3A 4A 3A 3A 3A 4A
4.24 fork carriage width b
3
mm 1260
4.31 floor clearance with load under mast m
1
mm 175
4.32 Floor clearance centre wheelbase m
2
mm 200
4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 4405 4465 4475 4530 4405 4465 4475 4530
4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 4605 4665 4675 4730 4605 4665 4675 4730
4.35 turning radius W
a
mm 2640 2700 2710 2750 2640 2700 2710 2750
4.36 Smallest pivot point distance b
13
mm 730
Performance data
5.1 Travel speed, w. / w.o. load km/h 21
5.2 Lift speed, w. / w.o. load m/s
0.53 /
0.56
0.51 /
0.55
0.49 /
0.53
0.49 /
0.53
0.53 /
0.56
0.51 /
0.55
0.49 /
0.53
0.49 /
0.53
5.3 Lower speed, w. / w.o. load
m/s 0.57 / 0.54
5.5 Drawbar pull w. / w.o. load N 23000 22000 22000 22000 23000 22000 22000 22000
5.7 Gradeability laden/unladen % 25 / 27 23 / 26 22 / 26 21 / 25 25 / 27 23 / 26 22 / 26 21 / 25
5.9 Acceleration time w. / w.o. load S 5.7 / 5 6 / 5.2 6 / 5.2
6.2 /
5.5
5.7 / 5 6 / 5.2 6 / 5.2
6.2 /
5.5
5.10 Service brake hydrostatic
5.11 parking brake Automatic activated multi disc brake
Combustion engine
7.1 Motor manufacturer / type
VW /
2,0 CR
VW /
2,0 CR
VW /
2,0 CR
VW /
2,0 CR
VW /
3.6VR6
VW /
3.6VR6
VW /
3.6VR6
VW /
3.6VR6
7.2 motor output according to ISO 1585 kW 55 55 55 55 59 59 59 59
7.3 rated revolutions per minute /min 2700
7.4 No. of cylinders 4 4 4 4 6 6 6 6
7.4.1 cubic capacity cm³ 1968 1968 1968 1968 3597 3597 3597 3597
7.5 fuel consumption acc. to VDI cycle l/h 4.4 4.8 5 5.2
7.5.1 fuel consumption acc. to VDI cycle kg/h 4.3 4.5 4.7 4.8
Misc.
8.1 type of drive control hydrostatic
8.2 working pressure for attachments bar 170
8.3 oil flow for attachments l/min 48
8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 77 77 77 77 78 78 78 78
8.5 Trailer coupling, model/type DIN DIN 15170 Typ H