User Manual

Benefit from the advantages
Maximum throughput Comfort and productivity promot-
ing workplace
VW engines with low energy con-
sumption
Outstanding all-round visibility
Ergonomic operator workplace
• Easy and safe access due to a large
step easily visible from above.
• Floating Cab: vibration isolation with
damped power train mountings and
operator workplace module.
• Height and rake adjustable, slim steer-
ing column with memory function.
• Easy entry to the cab: the steering col-
umn tilts forward by means of a simple
pull on the memory function lever.
• Excellent all-round visibility due to spe-
cial roof and scuttle design.
• The special roof and scuttle designs
including a strut-free safety glass roof
panel ensuring excellent all-round
visibility.
• SOLO-PILOT, Comfort Display and op-
erating console are integrated into the
right hand armrest and are particularly
easy to operate and read.
Assistance systems
• Deactivation of hydraulic functions if
seat is unoccupied.
• No uncontrolled roll-back on ramps or
inclines due to the automatic parking
brake, even with the engine switched
o.
• Excellent stability due to extremely low
centre of gravity and high pivot steer
axle.
A range of optional driver assistance
systems provide even more safety for the
operator, the forklift and the load:
• Access Control: Allows operation of
the forklift only if “seat occupied” and
“safety belt locked” recognition are
activated in a defined sequence.
• Drive Control: Automatic travel speed
reduction when cornering. Additional
travel speed reduction occurs with lift
heights in excess of approx. 1.500 mm.
• Lift Control (includes “Drive Control”):
Automatic mast tilt speed reduction
occurs with lift heights in excess of ap-
prox. 1.500 mm. Tilt angle is displayed
via an individual display unit.
Handling eciency and drive char-
acteristics
Key advantages of hydrostatic drive:
• Electronic control for precise adjust-
ment of drive and hydraulic functions.
• Optimum handling performance par-
ticularly in shuttle operations.
• 5 electronically selectable operating
programmes ensure optimum perfor-
mance parameters for every applica-
tion.
• Automatic engine speed increase dur-
ing lifting and lowering.
• Optional double pedal operation.
• Low maintenance costs due to direct
drive without wearing parts, such as
clutch, dierential and gears.
Intelligent electronics
• Splash-proof electronic drive and hy-
draulic controllers (IP 64) in CAN-Bus
design.
• Electronically controlled motors.
• TFG with maintenance-free, electronic
ignition system.
• Sensitive adjustment of hydraulic func-
tions via electromagnetic valves.
Brakes
The hydrostatic drive allows completely
wear free braking:
• Frequent brake pedal operation is no
longer necessary.
• Parking brake: sprung-loaded lami-
nated oil immersed parking brake as a
maintenance-free, enclosed system.
• Safety on ramps: the parking brake is
activated automatically when the truck
stands still or the engine is switched
o.
Hydraulics
The high performance filter system
ensures clean hydraulic oil and a long
service life of all components.
• Combined suction and return flow filter
system for optimum cold running.
• Hydraulic tank integrated in chassis.
• Ventilation of hydraulic tank via the
filter.
• Pressure relief valves protect against
excess pressure and overloading.
Mast
All mast components are designed for
optimum visibility, maximum stability and
long service life:
• Slender mast profiles with lift cylinders
behind for maximum visibility.
• Damping on mast and tilt cylinders for
increased handling safety.
T_DFG/TFG 540s/545s/550s/S50s_102013_en_UK_000
Jungheinrich UK Ltd.
Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]
[e-mail]
www.jungheinrich.co.uk
Jungheinrich fork lift trucks
meet European safety require-
ments.
Jungheinrich Plants, Sales and
Services Europe ISO 9001/
ISO 14001