Installation Manual

C
A
B
A
D
E
G
I
J
F
K
L
M
N
O
P
Q
P
O
O
S
R
K
U
T
W
AB
AA
Z
AD
O
AE
O
AC
X
O
AD
W
AB
AA
Z
O
P
V
AF
AG
AH
Y
H
G
Y
INSTALLATION INSTRUCTIONS
TOYOTA
2005-09 TACOMA
I4-2.7L
NOTE: This kit was not designed
to fit vehicles with a body lift.
63-9026
TOOLS NEEDED:
PARTS LIST:
TO START:
Flat Blade Screwdriver
Phillips screwdriver
Ratchet
Extension
10mm Socket
12mm Socket
13mm Socket
10mm Wrench
13mm Wrench
2.5mm Allen Wrench
4mm Allen Wrench
1. Turn the ignition OFF and disconnect
the vehicle's negative battery cable.
Desc.
Part #
QTY.
2. Disconnect the mass air sensor electrical
connection and unclip the three wiring har-
ness retainers from the intake tract.
3. Remove the two bolts, which secure the
pressure sensor to the stock intake tube.
NOTE: These bolts will be reused in a later
step.
4. Remove the three bolts shown which
secure the intake plenum to the engine and
loosen the throttle body hose clamp.
5. Unlatch the air box retaining clips, discon-
nect the fuel pressure regulator and crank
case vent hoses and then lift the intake tract
off of the throttle body as shown.
6. Disconnect the wire harness-retaining
bolts shown and then remove the lower air
box from the vehicle.
7. Remove the three-lower air box retaining
bolts shown and then remove the lower air
box from the vehicle.
NOTE: K&N recommends that you do not
discard your factory air intake.
8. Install the two heat shield brackets (07159)
onto the heat shield as shown with the provided
hardware.
9. Install the small heat shield mounting bracket
(070812) with provided spacer onto the heat
shield as shown.
11. Remove the ABS pump mounting nut
shown.
NOTE: This nut will be reused.
10. Install the provided edge trim onto the heat
shield as shown.
12. Install the heat shield onto the vehicle and
secure with the provided hardware and the nut
removed in step #15.
13. Install the saddle clamp onto the tube-
mounting bracket with the provided hardware
as shown.
A hose clamp #44 2 08560
B silicone hose 1 08756
C hose,4mm x 18"L 1 08153
D fitting; 1/4"npt x 3/16" barb 1 080021
E intake tube (FB) 1 087171
F hose; 1/2"id x9"L 1 08401
G bolt; m4-7, b/h/a 2 07793
H bolt; 6mm-1.00 x 16mm,b/h/a 2 07730
I adapter #420 1 21515
J gasket; mass air adapter 1 09069
K hose clamp #48 2 08601
L bolt; 6mm-1.00 x 16mm f/h/a 1 08376
M saddle bracket 1 078855
N cup washer 1 08180
O washer; 1/4"id x 5/8"od, flat 11 08275
P nut; 6mm nylock 6 07553
Q bracket 1 010114
R silicone hose 1 08724
S hose clamp #56 1 08620
T heat shield 1 074039
U edge trim 48" 1 102485
V edge trim 17" 1 102469
W bracket; large "L" 2 07159
X bracket; sm. "L" 1 070812
Y washer; 1/4" split lock 2 08198
Z bolt; 8mm-1.25 x 16mm 2 07844
AA washer; 8mm wave 2 08239
AB washer; 5/16"id x 5/8"od, flat 2 08276
AC bolt; 6mm-1.00 x 25mm 1 07704
AD bolt; 6mm-1.00 x 16mm 4 07703
AE spacer; .625"od x .250"id x .250" L 1 06555
AF adapter #380 1 21512
AG hose clamp #104 1 08697
AH air filter 1 RF-1042
AIRCHARGER
®
NOTE: FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS AND NOT
USING THE PROVIDED HARDWARE MAY DAMAGE THE INTAKE TUBE,
THROTTLE BODY, AND ENGINE.