Carpet Maintainer Operating Instructions (ENG) MODEL: BRS 43/500 C 1.006-671.0 BRS 43/500C 115V Basic 1.006-713.0 BRS 43/500C 115V Deluxe 1.006-714.0 Read these instructions before using the machine.
WMachine Data Log - Overview OVERVIEW The Carpet Maintainer is designed to maintain carpet using the Quick Dry Carpet Care System. The machine has two counter rotating brushes that scrub chemical into the carpet. The chemicals, iCapsol or Prochem ProCaps, encapsulates the dirt, allowing both to be vacuumed up once the chemical has dried. The brushes also raise the pile of the carpet.
Table of Contents WMachine Data Log - Overview . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 4 Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5 Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . . 6 Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . 8 Operations Technical Specifications . . . . . . . . . . . . . . . . . . . . . .
How to Use This Manual This manual contains the following sections: • • • • • The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST • The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers.
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Do not allow machine to be used as a toy.
Safety Hazard Intensity Level The following symbols are used throughout this guide as indicated in their descriptions: There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which could result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety Electrical: Grounding Instructions: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug.
Safety Safety Label Locations The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them.
Operations Technical Specifications ITEM Electrical Nominal Power Rated Amperage Brush Width Brush RPM Wheels Dimensions - Weight Dimensions - Height with handle Dimensions - Depth Power Cord Solution Tank Volume Pump Pressure Solution Flow Spray Jet Size DIMENSION/CAPACITY 230V 0.5 HP 4 Amps 17 - 16.5" (430 - 420 mm) 470 RPM 3 inches (75 mm) non-marking gray 56 lbs. (25 kg) 45.5" (1.16 m) 16 inches (0.4 m) 40 feet (12.2 m) 2 gallon 50 psi 0.1 gpm .
Operations How The Machines Work The Carpet Maintainer is designed to maintain your carpet using the Quick Dry Carpet Care System. By using the Carpet Maintainer in conjunction with iCapsol or Prochem ProCaps chemical solution, you can perform a regular light cleaning and grooming of your carpet very quickly, and have the carpet dry and ready for traffic within 20 minutes. The handle movement flexibility allows the machine to clean under low furniture.
Operations Machine Operation Starting Machine NOTE: Perform pre-run machine check before operating machine. Pre-Run Inspection Perform a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Check the rating plate to confirm voltage and frequency is the same as the power supply. NOTE: A 10% variation in voltage is acceptable. FOR SAFETY: Before starting machine, make sure that all covers are in place and secured properly. Starting Machine 3.
Operations Transporting A Sprayer Shut-Down And Storage This machine has the capability to mount a small pumpup sprayer. 1. Flush the spray jet and tank with hot water. Transporting Chemical 3. Lock handle in the upright position. This machine has the capability to mount chemical bottles or trigger sprayers to the back of the solution tank. 4. Disconnect the power cord from the power supply. Wind the power cord around the cable holders on the handle. 2. Set black on/off switch to "off" position. 5.
Operations Components 8 1A 1B 2 5 4 6 3 7 1. On/Off Switch (black) 5. Tank 2. Start Switch (green) 6. Strainer 3. Brushes 7. Jet 4. Handle Release 8.
Maintenance Brush Cleaning And Maintenance After each session of carpet cleaning, the brushes and the brush housing should be cleaned. Before cleaning or changing the brushes, always unplug the machine from the power supply. Brushes are removed without tools. After handle is in locked position, tilt the machine back and rest on handle. To release brush from spring clip pull spring clip away from brush end cap. Lift brush out of machine.
Maintenance 13. Unplug motor wires. Loosen end cap screws, 1 full turn. 22. Loop and align the belt on the motor pulley. 23. Install one screw from the service kit (P/N 8.635232.0) into the pulley, captured by the belt. 24. Rotate the pulley to install the second captured screw. END CAP SCREWS 25. Use the 2 screws to rotate the assembly to install the third screw. 26. Rotate the pulley and guide the belt onto the pulley. To ensure proper alignment, reverse rotation may be necessary.
Maintenance 34. Reinstall lift brackets with top surface lip on inside. 6. Mark left and right on the lift cams. 35. Reinsert circuit breaker through hole in cover, reattach cover, circuit breaker boot, and wiring grommet. 7. Remove the two cam bolts. This will also free the lift cams. 36. Verifying lifter cams are on correct side, reattach handle assembly and belt covers. NOTE: There are four plastic bushings that the handle pivots on, leave them on the motor clamps. 37. Reattach dome cover.
Maintenance 13. Unplug motor wires. Loosen end cap screws, 1 full turn. HANDLE MOUNT ASSEMBLY END CAP SCREWS ROTATE MOTOR RIGHT HAND GEAR DRIVE ACCESS HOLE FOR LOWER SCREW LIFT BRACKETS MOTOR CLAMPS BELT PULLEY ROTATE MOTOR LEFT HAND GEAR DRIVE MOTOR 19. Turn the motor body inside motor clamps so that the left hand gear drive pivots upwards. Take all of the slack out of the left hand gear drive belt and snug left hand motor clamp bolts. BELT PULLEY 20.
Maintenance Machine Maintenance Periodic Maintenance The Maintainer requires very little maintenance. Wipe down the machine periodically with a clean cloth. DO NOT spray water directly over the top of machine. 1. Check all handles, switches, electrical cables and connections on your machine for damage. Repair or replace immediately. 2. Inspect and/or replace brushes. Deformation of the brush bristles can result in unbalanced running and excessive vibrating or jumping.
Maintenance Machine Troubleshooting PROBLEM CAUSE SOLUTION Tripped electrical circuit breaker Check building circuit breaker in fuse box of building Faulty power cord Replace power cord Power switch failure or relay Replace power switch or relay failure No power to machine Reset circuit breaker. Higher amp draw may Tripped circuit breaker indicate faulty parts. Find parts not moving freely and correct as needed.
Notes 20 86338690 BRS 43/500 C
PARTS Carpet Maintainer BRS 43/500 C 1.006-671.0 BRS 43/500C 115V Basic 1.006-713.0 BRS 43/500C 115V Deluxe 1.006-714.
Brush 3 2 9 5 6 4 7 3 1 8 22 86338690 BRS 43/500 C
Brush REF PART NO. QTY 1 2 3 4 86217340 86172630 86172870 86322460 1 4 8 2 5 86402590 2 6 7 8 9 86217330 86345210 86172840 86214840 1 2 6 2 DESCRIPTION COVER, BELT, RIGHT NUT, M4, LK, SST SCR, M4X14, PHMS, DIN7985 SST SPRING CLIP, BRUSH ICAPSOL ASSY, BRUSH & HUB, OFFSET PATTERN COVER, BELT, LEFT ASM, BRUSH DRIVE SCR, M5X10, PHS, FHD, SST ASSY, BRUSH, COAST SERIAL NO.
Brush Lift 1 2 3 4 5 7 6 24 86338690 BRS 43/500 C
Brush Lift REF PART NO. QTY 1 2 3 4 5 6 7 86215580 86172700 86215750 86348880 86215740 86223620 86348900 2 4 4 4 4 2 4 DESCRIPTION SERIAL NO.
Decal 2 5 3 4 1 26 86338690 BRS 43/500 C
Decal REF PART NO. PRV NO. QTY 1 2 3 4 5 86335210 86302390 86302380 86329420 86340070 - 1 2 1 1 1 DESCRIPTION LABEL, BRS 43/500 LABEL, SPRAY, ICON LABEL, BRUSH, ICON LABEL, KARCHER CHEMICAL INSTR LABEL, LOC, PWR SWITCH, RND 86338690 BRS 43/500 C SERIAL NO.
Electrical 120V DELUXE ONLY 27 28 26 3 29 27 6 7 25 8 2 13 12 16 1 24 7 17 19 18 20 15 23 15 22 6 4 5 20 14 26 10 11 9 21 8 28 86338690 BRS 43/500 C
Electrical 120V REF PART NO.
Electrical 230V - Deluxe Only 3 19 28 10 2 4 3 1 2 5 6 14 13 31 29 9 25 4 8 7 23 24 22 17 4 18 5 16 12 30 17 10 26 11 21 20 15 30 86338690 BRS 43/500 C
Electrical 230V - Deluxe Only REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART NO. PRV NO.
Frame 7 6 5 4 3 9 8 2 1 32 86338690 BRS 43/500 C
Frame REF PART NO. QTY 1 2 3 4 5 6 7 8 9 86225340 86217930 86336010 86277600 86222360 86299440 86173050 86348890 86173210 1 1 1 1 1 1 3 1 1 DESCRIPTION SERIAL NO. FROM NOTES TRAY, IRENEW MINI FRAME, 3.5", SINGLE MOTOR COVER, FRAME, BRS 43/500 SCR, M4X20, PPHMS, SST NUT, M4X0.
Frame Deluxe 1 14 13 12 2 3 10 11 9 8 7 6 16 15 4 5 34 86338690 BRS 43/500 C
Frame Deluxe REF PART NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 86173050 86173040 86336010 86217930 86225340 86012550 86004570 86012440 86197520 86233090 86290790 86277600 86222360 86299440 86348890 86173210 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SCR, M4 X 40 PPHMS, SS SCR, M4 X 10 SHCSB BUTHD COVER, FRAME, BRS 43/500 FRAME, 3.
Handle 1 2A 2B 3 19 18 17 16 20A 20B 4 15A 15B 21 14 3 5 3 6A 6B 13 7 12 8 11 9 10 36 86338690 BRS 43/500 C
Handle REF PART NO. PRV NO.
Hopper 3 4 5 6 7 2 2 1 38 86338690 BRS 43/500 C
Hopper REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 86214790 86173040 86214800 86173080 86216310 86172630 86217450 41584 70919 41585 70933 140977 57314 270709 1 10 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES ASM, GUIDE, HOPPER SCR, M4X10, BSHCS, SST ASM, HOPPER FRAME & PLATE SCR, 4.2 X 9.
Motor 7 5 6 8 4 9 3 10 1 11 13 12 14 15A 15B 22 20 22 16 17 2 19 18 40 86338690 BRS 43/500 C 21
Motor REF PART NO.
Rear Wheel 5 4 3 2 1 42 86338690 BRS 43/500 C
Rear Wheel REF PART NO. PRV NO. QTY 1 2 3 4 5 86172790 86216450 86011020 86173300 86172640 70867 140942 89202 87495 57507 2 4 2 4 2 DESCRIPTION SERIAL NO. FROM NOTES SCR, SHCS, M8X50, ISO4762, BLK BUSHING, 11.25MM X 8.0MM, SST WHEEL, 3" DIA.
Solution Tank Deluxe -A32 1 2 3 4 25 5 6 7 8 33 19 24 9 12 23 31 10 13 14A 14B 21 15 -B-C22 17 13 26 21 15 30 27 16 7 31 29 -B- -A- -C- 20 18 19 44 -D- -D28 86338690 BRS 43/500 C 11
Solution Tank Deluxe REF PART NO. PRV NO.
Wiring - 120V BLK WHT GRN GRN ORG RED PUR ORG BLK WHT GRN ORG N.C. N.O. RED GREEN 1 BLK WHT GRN 5 GRN RED PUR ORG 3 ORG ORG BLK 2 BLK N.C.
Wiring - 120V REF PART NO. QTY 1 2 3 4 5 86218820 86226220 86226260 86226270 86226280 1 1 1 1 1 DESCRIPTION SERIAL NO.
Wiring - 120V - Deluxe BLK BLK N.O. BLUE BLK BLK N.O. BLUE 8 BLK BLK BLK BLK BLK WHT BLK BLK WHT WHT GRN WHT GRN N.C. N.O. RED GREEN WHT BLK RED PUR ORG BLK WHT GRN ORG ORG 6 5 GRN 3 RED PUR ORG BLK WHT GRN 1 ORG N.C.
Wiring - 120V - Deluxe REF PART NO. QTY 1 2 3 4 5 6 7 8 9 86218820 86226220 86226260 86226270 86226280 86013120 86013090 86013110 86013950 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES HARNESS, MAIN WIRE, 10" BLK/18 76040 WIRE, 15" ORG/18 76040 X 76040 WIRE, 18" ORG/18 WIRE, 9" BLK/18 76040 X 76040 HARNESS, PUMP HOUSING, DLX WIRE, 9.
Wiring 230V - Deluxe BLK BLK N.O. YLW BLK BLK N.O. YLW 11 BLK BLK BLK BLK BLK WHT GRN WHT WHT GRN RED ORG BLU N.O.
Wiring 230V - Deluxe REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 86218880 86226220 86226260 86226270 86226280 86302450 86310150 OPEN 86306770 86013090 86306760 86013950 41594 880462 880468 880469 880471 - 1 1 1 1 1 1 1 1 1 1 1 HARNESS, MAIN, 230VAC, IMIE WIRE, 10" BLK/18 76040 X 76040 WIRE, ORG/18 76040 X 76040 WIRE, 18" ORG/18 76040 X 76040 WIRE, 9" BLK/18 76040 X 76040 ASM, FILTER, EMI MAIN ASSY, FILTER, EMI MTR HARNESS, PUMP HOUSING, DLX 230 WIRE, 9.
Suggested Spare Parts PART NO. DESCRIPTION 86216180 86215800 86215320 86214850 86336020 86224970 86002010 86388430 86223390 86291860 86215710 86335840 86012550 86012570 86339930 86292780 86299810 86299830 86343290 86343300 BRUSH SET, MTR, 54206/54216 BELT, HTD, 15MM X 325, 65 TOOTH BELT, HTD, 15MM X 300, 60 TOOTH ASSY, BRUSH & HUB CORD HOOK, UPPER, YLW, SM STRAP, SPRAYER HOLD DOWN BOOT, 3/8 CIRCUIT BREAKER CORD SET, EURO 1.
Serial Numbers REF. NO.
