Multi-Functional Cleaning Register your product www.kaercher.
Machine Data Label OVERVIEW This machine is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. Warranty Registration Thank you for choosing our product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: http://warranty.karcherna.
Table of Contents Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4 Safety GROUNDING INSTRUCTIONS . . . . . . . . . . . . . . . . 5 IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 6 HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 7 SAFETY LABEL LOCATION . . . . . . . . . . . . . . . . . . 8 Operations Technical Specifications . . .
How To Use This Manual The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death. This manual contains the following sections: • • • • • How to Use This Manual Safety Operations Maintenance Parts List The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
Safety THIS PRODUCT IS FOR COMMERCIAL USE ONLY. GROUNDING INSTRUCTIONS ELECTRICAL The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION CORDS If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length. GROUNDING INSTRUCTIONS This appliance must be grounded.
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. WARNING: Do not use the appliance within range of persons unless they wear protective clothing.
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety SAFETY LABEL LOCATION The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them.
Operations Technical Specifications ITEM Electrical Electric Pump Motor Solution Pump Electric Vacuum Motor Waterlift Solution Capacity Recovery Capacity Wheels -Front (2) -Rear (2) Dimensions - Weight Dimensions - Length Dimensions - Height Dimensions - Width Power Cable DIMENSION/CAPACITY 120V, 14A, 60HZ 1/2hp, 1750rpm 700psi (48 bars), Axial plunger 2stage, 1.25hp (2.80m3/min.) 82 in. (208 cm) 29 gallons (111L) 19 gallons (70L) 6 in. dia. (15.24cm) X 1.5 12 in. dia. ( 30.48cm)X 1.75 205 lb.
Operations How the Machine Works This machine is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. The machine's primary systems are the clean water system, recovery system, chemical system and pressure washer system. The function of the clean water system is to store clean water and deliver it to the available tools.
Operations Components 9 7 1 5 11 3 6 8 2 10 4 1. Control Panel 7. Recovery Tank Lid 2. Solution Tank 8. Recovery Tank Drain Hose 3. Solution Tank Lid 9. Chemical Siphon Caps 4. Solution Tank Drain Hose 10. Electrical Cord 5. Solution Tank Fill Hose 11. High Pressure Hose Storage 6.
Operations Controls 4 3 6 8 7 5 2 1 1. Caster Lock 5. Solution Accessory Tool Hook-Up 2. Chemical Selector and Metering Valve 6. Vacuum Accessory Tool Hook-Up 3. Pump Circuit Breaker 7. Vacuum Circuit Breaker 4. Pump Switch/Pump Chemical Switch 8.
Operations 1. CASTER LOCK Locks the wheels in place to keep the machine from moving. 2. CHEMICAL SELECTOR AND METERING VALVE Meters the amount of chemical being dispensed and selects between chemical A or B and turns chemical off. 3. PUMP CIRCUIT BREAKER 8 Amp. Protects the pump motor. 4. PUMP SWITCH High pressure no chemical, low pressure with chemical. 5. SOLUTION ACCESSORY TOOL HOOK-UP Used for various auxiliary-cleaning tools. 6.
Operations Filling The Machine Do not put defoamer, solvents spotter or prespray chemicals in the solution tank. 3. Attach the adapter cap and intake hose to the Chemical bottle. Refer to the Chemical Label for the desired dilution. 1. Always use gloves and eye protection. Never spray solution towards people. 4. Position the machine in the door way, lock front casters. Start at furthest point in the room and work towards the door. 2. To fill Use fill hose or pour directly into solution tank.
Operations 7. Turn Chemical off. Pressure clean by rinsing surfaces at high pressure. 5. Always Spray chemical using low pressure 8. Use Squeegee to remove standing water. 6. Use brush or grout tool for heavy soiled areas.
Operations UNLOADER VALVE 11. From the factory your machine is set to spray at 600 psi (high pressure) and 200 psi (low pressure w/chemical injection). To lower pressure turn the unloader valve knob counter clockwise. The valve is accessed from below the machine through a hole in the bottom frame. Only turn the valve a maximum of three revolutions. 9. Store and secure hoses and tools neatly.
Operations Machine Operation Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manufacturer's label before using any product in this machine. Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manufacturers instructions regarding dangers and correct usages. Do not let pump run dry.
Maintenance 3 1 5 7 2 6 4 1. Float Shut-Off 5. Pump 2. Strainer 6. Adjustable Unloader Valve 3. Circuit Breakers 7. Injector Assembly & Coil 4.
Maintenance Float Shut-off Circuit Breakers The float shut-off is located inside the recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full. Remove daily and clean any debris for maximum airflow. Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button.
Maintenance Vacuum Motor (Refer to vacuum group in the parts section of manual). Vacuum Motor Carbon Brushes End Cap ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. Carbon Brushes Vacuum Motor Replacement AVERTISSEMENT: Le fil à la terre vert doit être attaché pour un fonctionnement en toute sécurité. voir le schéma de câblage. 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the 5 screws holding the vacuum motor cover to the solution tank. 4.
Maintenance Pump Regulating Unloader ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. Solution Pump Replacement Unloader Replacement 1. Turn off all switches and unplug machine. 1. Turn off all switches and unplug machine. 2. Tilt machine back so bottom is exposed. 2. Tilt machine back so bottom is exposed. 3. Remove the 6 screws that fasten the frame to the solution tank. 3.
Maintenance Periodic Maintenance Daily/regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow dry. Before making any adjustments to the machine, disconnect the power cord from the electrical source. NOTE: Do not use pins, wires, etc.
Maintenance Trouble Shooting PROBLEM Loss of Power Electrical shock CAUSE Dead electrical circuit Faulty power cord GFI breaker is tripped Equipment not grounding Receptacle not grounded Internal wiring problem Vac motor speed varies or doesn’t run Loss of Vacuum Pump runs no solution Worn motor brushes Motor worn out Faulty switch Loose vacuum dome Vacuum circuit breaker tripped Crack in dome of poor joint Lint or dirt clogging vacuum screen Loose cuffs on vacuum hose Vac motor seals leaking Floor to
Notes: 24 86343680 AP 100-50 M
Parts PARTS 86343680 AP 100-50 M 25
Control Panel 2 3 1 11 12 17 11 16 5 11 7 6 14 4 4 13 10 9 15 26 86343680 AP 100-50 M 8 1
Control Panel REF PART NO. PRV NO.
Decals 1 3 3 4 2 6 5 7 28 86343680 AP 100-50 M
Decals REF PART NO. PRV NO. QTY 1 2 3 4 5 6 86396600 86242230 86332740 86335160 86305190 86002870 500009 27417 1 1 2 1 1 1 7 87581700 - 1 DESCRIPTION SERIAL NO.
Solution Tank 15 18 16 14 13 5 12 11 10 15 4 5 5 6 7 9 17 3 1 23 25 22 2 19 24 20 21 30 86343680 AP 100-50 M 8
Solution Tank REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. PRV NO. QTY 86275800 86334470 86333450 86239680 86006950 86224730 86276650 86335610 86301030 86302130 86302090 86002990 86301990 86301980 86276290 86271680 86197920 86260690 86302590 86233300 86197910 86339990 86277560 86232790 86272020 70546 41476 70532 73939 70707 27744 70626 57236 40023 02130 20101 40022 70866 27912 57313 5 1 1 1 4 1 1 1 1 2 10 3 1 1 8 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
Solution Injector Assembly 1 11 21 16 2 18 15 1 13 14 12 17 22 3 21 5 1 4 7 11 3 6 20 8 10 9 19 32 86343680 AP 100-50 M
Solution Injector Assembly REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 86302410 86302570 86197730 78024 86180460 12-800356 86303760 86303850 86197300 14079 86303770 86180420 12-800261 86327120 86188130 11-800151 86006630 70171 86010650 87018 86006490 70013 86305200 86273980 70066 86302400 86005700 57104 86233090 20016 86295830 86264940 27051 3 1 2 1 1 1 1 1 1 1 2 2 2 2 1 2 1 4 1 1 6 22 86302790 1 - DESCRIPTION SERIAL NO.
Solution Pump Assembly 20 18 1 19 20 17 2 16 4 14 3 5 7 8 6 12 9 12 13 12 34 10 11 86343680 AP 100-50 M 9 15
Solution Pump Assembly REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. PRV NO. 86302790 86197610 40034 86233090 20016 86302780 86302820 86197540 40013 86190520 11-800224 86302770 86197940 40027 86305460 86302760 86233150 20042 86302720 86302730 86264940 27051 86197380 31018 86005590 56014 86197370 31017 86302400 86302410 - QTY 1 1 1 1 1 1 4 1 2 1 1 3 1 1 5 1 1 1 1 2 DESCRIPTION SERIAL NO.
Solution Pump 1 2 7 3 6 5 4 8 36 86343680 AP 100-50 M
Solution Pump REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 86240430 86233090 86197910 86233150 86010630 86005810 86302430 40083 20016 40022 20042 87013 57245 - 1 1 1 1 5 5 1 8 86423350 - 4 DESCRIPTION HOSEBARB, 3/8 MPT X 3/8 NYLON CLAMP, 1/4 ID HOSE HOSEBARB, 1/2MPT X 1/2 POLY DL CLAMP, 3/8 HOSE (D-SLOT) WASHER, 1/4 ID X 5/8 OD SS NUT, 1/4-20 HEX NYLOCK SS PUMP ASM, 700 PSI 115V WASHER, 1/4" X 1" X 1/4", FLT NPRN BLK 86343680 AP 100-50 M SERIAL NO.
Recovery Tank 8 7 18 5 4 17 19 6 2 20 10 12 3 11 1 13 14 15 2 1 16 9 38 86343680 AP 100-50 M 1
Recovery Tank REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. PRV NO. 86277040 70781 86010670 87029 86070510 140659 86334490 86275800 70546 86004000 35255 86033250 66402 86199840 090-12A 86233110 20018 86300350 86271850 57287 86296560 86240790 82358 86334700 86177050 03-000176 86302590 86277560 70866 86339990 86232790 27912 86272020 57313 QTY 11 11 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
Vacuum 13 15 1 14 11 12 16 10 2 3 9 12 12 7 8 6 5 4 40 86343680 AP 100-50 M
Vacuum REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 - 86237870 86002380 86281180 86240240 86233260 86274980 86005810 86010640 86201970 86003760 86296140 86010630 86007010 86010670 86277040 86303840 86135320 35270 20046 39298 39697 20092 70335 57245 87016 065-92 35166 87013 70663 87029 70781 140687 1 1 1 1 1 1 3 1 3 1 1 9 3 5 5 1 - DESCRIPTION SERIAL NO. FROM NOTES: GASKET, 5.0 OD X 2.38 ID X .25T CLAMP, 2.25" WORM GEAR HOSE, 2.0 VAC EXHAUST X 17" HOSE, 3.15 ID X 7.
Wheels & Frame 4 1 5 6 7 2 5 9 8 5 3 11 12 13 14 10 42 11 86343680 AP 100-50 M
Wheels & Frame REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 86309790 86001660 86270830 86078800 86010670 86276780 86334680 86277040 86413130 86323860 86300070 86323840 86271380 86296130 57023 620001 87029 70728 70781 57196 - 2 2 8 1 16 4 2 4 1 4 2 2 2 1 WHEEL, 12" X 2.25" HUBCAP, 5/8" SHAFT NUT, 5/16-18 HEX NYLOCK SS PLATE MOUNT CASTER WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4 HHCS SS CASTER, 6" DIA. 4.
Tools - Standard 1 2 5 3 4 6 17 13A 13B 19 8 9 16 10 11 7 44 86343680 AP 100-50 M
Tools - Standard REF PART NO. PRV NO.
Wiring Diagram 2 7 POWER CORD POWER GRN/YEL WHT BLK POWER CORD CONNECTION 3 4 5 6 7 8 9 10 11 12 13 14 15 16 BLK BLU RED ORG BLK 2 WHT 1 BLK WHT WHT WHT PUMP MOTOR VACUUM MOTOR 6 SOLENOID GRN/YEL GRN/YEL 1 5 WIRE HARNESS GRN/YEL ORG BLU RED 5 4 5 BLK BLK BLK VACUUM SWITCH 46 VACUUM CIRCUIT BREAKER 3 PUMP CIRCUIT BREAKER 86343680 AP 100-50 M PUMP SWITCH 4
Wiring Diagram REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 86305020 86305060 86308000 88305070 86268570 86268180 86234200 88401 88184 23215 1 1 1 2 2 1 1 DESCRIPTION SERIAL NO.
Vacuum Hose Rack - Option 7 2 4 5 6 1 3 48 86343680 AP 100-50 M
Vacuum Hose Rack - Option REF 1 2 3 4 5 6 7 PART NO. PRV NO. 86240630 49499 86276600 70696 86006590 70088 86275210 70384 86270250 03-000133 86005680 57047 86068180 140710 QTY 1 3 2 2 2 2 1 DESCRIPTION SERIAL NO.
Tools - Grout Cleaner - Option 50 86343680 AP 100-50 M
Tools - Grout Cleaner - Option REF 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. PRV NO. QTY 86200820 270-11A 1 86247720 56032 1 86194160 11-800133 1 86240190 39639 2 86090230 87015 4 86241700 44079 2 86006590 70088 4 86088740 02476 1 86308040 2 86270990 57090 4 86308780 2 86006870 70406 4 86000480 47431 REF DESCRIPTION SERIAL NO. FROM NOTES: NIPPLE, 1/8 FPT QD MALE BRASS NIPPLE, 1/8 CLOSE TEE, 1/8 BR HOSE, 1/8 MPT X 1/4 FPT X 12L WASHER, 9/16 ID X 1.
Tools - High Pressure Wand - Option 52 86343680 AP 100-50 M
Tools - High Pressure Wand - Option REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 86005580 86240210 86274410 86258950 86240200 86200810 86257680 86270990 86041300 86135760 56012 39641 70195 84189 39640 270-11 02480 57090 47432 38109 1 1 1 1 1 1 1 1 REF 1 DESCRIPTION NIPPLE, 1/4 FPT QD HOSE, 1/8 MPT X 1/4 MPT X 7 L SCR, 10-32 X 1.
Tools - Carpet Tool - Option 7 1 2 3 4 5 6 54 86343680 AP 100-50 M
Tools - Carpet Tool - Option REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 86200820 86240220 86296220 86305440 86305450 86241710 86284550 270-11A 39642 44080 02484 1 1 1 1 1 1 - DESCRIPTION NIPPLE, 1/8 FPT QD MALE BRASS HOSE, 1/8 MPT X 1/8 MPT ELBOW, 1/8 FPT WASHER, .45ID X .87X .20THK NYL WASHER, .40ID X .87OD X .060THK SST JET, 1/4 H-VV 11003 TOOL, CARPET CLEANER 86343680 AP 100-50 M SERIAL NO.
Chemical Lock - Option 56 86343680 AP 100-50 M
Chemical Lock - Option REF PART NO. PRV NO. QTY 1 86070520 140660 1 DESCRIPTION SERIAL NO.
Suggested Spare Parts PART NO. PRV NO.
Serial Numbers REF. NO.
THANK YOU! ! MERCI! DANKE! GRACIAS! Registrieren Sie Ihr Produkt und profitieren Sie von vielen Vorteilen. Register your product and benefit from many advantages. Enregistrez votre produit et bénéficier de nombreux avantages. Registre su producto y aproveche de muchas ventajas. www.kaercher.com/welcome Bewerten Sie Ihr Produkt und sagen Sie uns ihre Meinung. Rate your product and tell us your opinion. Évaluer votre produit et dites-nous votre opinion. Reseñe su producto y díganos su opinión www.
