High pressure cleaner Electric motor - Hot water English..... 3 MODELS: 1.575-511.0 HDS 2.0/10 Ed Cage 1.575-512.0 HDS 1.9/15 Ed Cage 1.575-513.0 HDS 3.5/20 Ea Cage Register your product www.kaercher.com/welcome 9.800-191.
CONTENTS Introduction and Safety Information 3-5 Component Identification 7 Operating Instructions 8-9 Preventative Maintenance and Service 10-12 Exploded Views 13-14 Exploded Views Parts List 15-16 Control Panel Exploded View and Parts List 17 Hose & Spray Gun Assembly and Parts List 18 Downstream Injector Assembly and Parts List 19 UU1 Unloader Exploded View and Parts List 20 Pump Exploded View and Parts List 21-24 Burner Clear Fire Exploded View and Parts List 24-29 Troubleshootin
Thank you for purchasing this Pressure Washer. We reserve the right to make changes at any time without incurring any obligation. Owner/User Responsibility: Owner and/or user must study and maintain for future reference the manufacturers’ instructions. The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions.
PRESSURE WASHER OPERATOR’S MANUAL IMPORTANT SAFETY INFORMATION WARNING RISK OF FIRE. DO NOT ADD FUEL WHEN OPERATING MACHINE. WARNING: Risk of fire — Do not add fuel when the product is operating or still hot. AV E RT I S S E M E N T: R i s q u e d'incendie — Ne pas ajouter de carburant pendant que la machine fonctionner ou est encore chaude. WARNING: Do not use gasoline crankcase draining or oil containing gasoline, solvents or alcohol. Doing so will result in fire and/or explosion.
WARNING RISK OF INJECTION OR SEVERE INJURY TO PERSONS. KEEP CLEAR OF NOZZLE. WARNING: High pressure developed by these machines will cause personal injury or equipment damage. Keep clear of nozzle. Use caution when operating. Do not direct discharge stream at people, or severe injury or death will result. WARNING WARNING: Protect machine from freezing. AVERTISSEMENT: Protéger la machine contre le gel. 15.
PRESSURE WASHER OPERATOR’S MANUAL IMPORTANT SAFETY INFORMATION INSTALLATION Place machine in a convenient location providing ample support, draining and room for maintenance. This machine is intended for indoor use. Machine must be stored indoors when not in use. Location: The location should protect the machine from damaging environmental conditions, such as wind, rain, and freezing. 1.
C AU T I O N H O T WAT E R : Must use insulated spray gun and wand.
PRESSURE WASHER OPERATOR’S MANUAL OPERATING INSTRUCTIONS Electrical: This machine, when installed, must be electrically grounded in accordance to local codes. Check for proper power supply using a volt meter. Placement: Do not locate near any combustible material. Keep all flammable material at least 20 feet away. Allow enough space for servicing the machine. Local code will require certain distances from floor and walls. (Two feet away from walls should be adequate.
WARNING SOME DETERGENTS MAY BE HARMFUL IF INHALED OR INGESTED. WARNING: Some detergents may be harmful if inhaled or ingested causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. The machine can siphon and mix detergents with the use of Shark's detergent injector kit. 1. Pull injector quick coupler collar back and secure on discharge nipple. Injector valve body arrow should point in direction of flow. 2.
PRESSURE WASHER OPERATOR’S MANUAL PREVENTATIVE MAINTENANCE AND SERVICE PREVENTATIVE MAINTENANCE 1. Use clean fuel - kerosene, No. 1 home hearing fuel or diesel fuel. Clean or replace fuel filter every 100 hours of operation. Avoid water contaminated fuel as it will seize up the fuel pump. De-soot coils monthly. Use an additive if diesel is being used. 2. Check to see that the attached pressure washer water pump is properly lubricated. 3. Follow Winterizing Procedures to prevent freeze damage to pump coils.
the soot on the coil must be washed off after coil has been removed using the following steps: 1. Remove the tank head assembly by lifting the tank head off. 2. Remove the two pipe nipples and associated fittings. 3. Lift the coil out of the outer wrap. Coil Reinstallation Reinstall by reversing the above steps 4 through 1. Fuel: Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain tank every 100 hours of operation. Use Kerosene No. 1 or No.
PRESSURE WASHER OPERATOR’S MANUAL PREVENTATIVE MAINTENANCE AND SERVICE NOTE: When changing fuel pump, a by-pass plug must be installed in return line port or fuel pump will not prime. Air Band Karcher Clear Fire Oil Burner Burner Air Adjustment: The oil burner on this machine is preset for operation at altitudes below 1000 feet. If operated at higher altitudes, it may be necessary to adjust the air band for a #1 or #2 smoke spot on the Bacharach scale.
43 46 42 84 47 (Reversed View of Label) (Reversed View of Labels) 36 35 44 44 60 58 39 48 OPERATOR’S MANUAL 45 49 41 51 42 37 50 59 54 38 82 78 82 79 80 57 14 For Detail See Control Panel Illus. 52 56 83 83 PRESSURE WASHER EXPLODED VIEW - LEFT 55 81 83 63 62 64 64 67 66 25 65 31 73 70 53 10 11 69 To Fuel Tank 3 85 11 68 2 74 16 26 To Fuel Tank 76 3 71 75 1 1 2 13 Manual Karcher 9.800-191.
PRESSURE WASHER EXPLODED VIEW - RIGHT 33 OPERATOR’S MANUAL 27 28,29 21 26 25 30 20 24 22 23 Enlarged View Overload Button 17 15 13 61 7 11 12 77 54 9 PO PUSH OV SIT TO ER IVO RE LO DE SE RE T AD PO SIC ION 89 8 11 72 MOT OR DE 6 61 5 3 34 2 4 1 4 3 14 Manual Karcher 9.800-191.
ITEM ITEM PART NO. DESCRIPTION 4 29 9.802-526.0 Locknut, 3/4" 8465 (513.0) 4 30 8.754-696.0 Unloader, VBT Banjo 1/2M 3/8M, 3000PSI 1 UU1 3500PSI,Universal Unloader (352007A) 1 DESCRIPTION QTY 1 9.802-782.0 Collar, 5/8" Bore Shaft 2 8.758-460.0 Wheel 12 In. Rim Steel 3 9.802-810.0 Washer, 5/8", Flat, SAE 4 4 8.922-672.0 Axle Long 2 5 9.802-081.0 Tank, Fuel 6 Gallon Blank 1 6 9.802-089.0 Cap, Fuel Tank, Plastic H60-AV 1 7 9.802-053.0 Bushing, Rubber, Nitrile 8 9.
PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEWS PARTS LIST ITEM PART NO. DESCRIPTION 62 8.756-181.0 Burner, MSR 3.75 1 120V 1T 120V S Burner, MSR, 230V 1 1T 230V S (For models HDS 3.5/20 EA) 8.756-709.0 63 8.754-953.0 8.756-861.0 QTY 9.802-781.0 Nut, 3/8" Flange, Whiz Loc, NC 4 65 9.802-424.0 Cord, Service, SEO, 16/4, Coleman 64" 66 9.802-519.0 Strain Relief, 1/2" Metal, Two Screw 1 67 9.803-043.0 Nipple, Pipe 1/4"x2" Zinc SCH 80mpt DESCRIPTION 87 9.802-819.
F OF 2 ER 21 RN BU PRESSURE WASHER CONTROL PANEL EXPLODED VIEW MP PU 4 11 5 22 6 AT ST MO TATO ER OS TAT TH TERM MOS ER TH 3 2 5 1 I PLO DE MO OPERATOR’S MANUAL 7 D' EM ES ION CC ION RU RAC INST OPE DE G TIN S RA ON OPE RUCTI INST 17 40° TE WHI 25° N EE GR 15° OW YELL 10 7 0° RED 8 20 9 18 ND OU GR To Thermostat 14 12 19 16 15 13 13 12 To Pressure Switch To Burner Motor To Power Source To Motor CONTROL PANEL EXPLODED VIEW PARTS LIST ITEM PART NO.
PRESSURE WASHER HOSE AND SPRAY GUN EXPLODED VIEW 6 1 8 5 2 3 OPERATOR’S MANUAL 7 4 HOSE AND SPRAY GUN PARTS LIST ITEM PART NO. DESCRIPTION 1 8.707-144.0 9.802-100.0 Nipple, 3/8", Female, Ssteel 1 ▲ Quick Coupler O-Ring LG 1 2 8.925-130.0 Hose, 3/8" X 50' 1W 4000PSI SW/SO/CPL 3 4.775-054.0 8.710-384.0 EASY! Force Advanced KNA 1 Gun, St-1500, 5000 PSI, 1 10.4 Gpm 9.802-222.0 Wand, VP Zinc 1/4" w/Coupler, w/Soap Nozzle 1 ▲AL Wand Repair Kit, Stainless Seat 1 4 9.803-267.
1 PRESSURE WASHER DOWNSTREAM INJECTOR EXPLODED VIEW OPERATOR’S MANUAL 3 4 2 DOWNSTREAM INJECTOR PARTS LIST ITEM 1 PART NO. DESCRIPTION 9.802-215.0 Injector, Detergent, Non-Adjust #2 (511.0, 512.0) 1 Injector, Detergent, Non-Adjust #3 (513.0) 1 9.802-216.0 QTY 2 6.390-126.0 Clamp, Hose, UNI .46 - .54 3 9.802-251.0 Tube, 1/4" x 1/2", Clear Vinyl 6 ft. 2 4 9.802-160.0 Strainer, 1/4" Hose Barb 1 19 Manual Karcher 9.800-191.
8.754-696.0 UNLOADER, VBT BANJO 1/2M 3/8M, 3000PSI (SPARE) OPERATOR’S MANUAL PRESSURE WASHER VBT UNLOADER EXPLODED VIEW VBT UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # 20 DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY 1* 8.754-929.0 Stem C 1 17 9.803-914.0 Seal Washer 1/2) 1 2* 9.803-912.0 Backup Ring A 1 18 8.754-937.0 Bypass Manifold 1 3* 8.754-930.0 O-ring, Ø2.62 x 6.02 A 2 19 9.802-892.0 Outlet Connector 3/8 MPT 1 A,B 1 B 1 4 8.730-882.
PRESSURE WASHER KFP SERIES PUMP EXPLODED VIEW 8.929-254.0 KFP2030S OPERATOR’S MANUAL TORQUE SPECS Item # Ft.-lbs 14 66 16 66 25 8 37 8 38 9.5 45 12.5 KFP SERIES PUMP PARTS LIST ITEM PART NO. DESCRIPTION 1 8.754-841.0 Crankcase 1 QTY 2* See Kits Below Plunger Oil Seal 1 3 8.758-216.0 4* See Kits Below "O" Ring Ø1.78X26.
PRESSURE WASHER OPERATOR’S MANUAL KFP SERIES PUMP PARTS LIST ITEM PART NO. DESCRIPTION QTY Plug, Brass G3/8 2 20 8.707-262.0 21* See Kits Below Valve Seat 6 22* See Kits Below Valve Plate 6 23* See Kits Below Valve Spring 6 24* See Kits Below Valve Cage 6 25 9.802-939.0 Screw, Hex M6M 16mm 8 26 8.717-137.0 Bearing Cover 2 27 9.803-954.0 Bearing Seal 1 28 8.754-843.0 Seal Spacer, Crankshaft 1 29 9.802-914.
PRESSURE WASHER KFP SERIES PUMP EXPLODED VIEW 8.929-259.0 KFP3530F Item # Ft.-lbs 14 65 16 65 25 8 37 8 38 10 45 13 OPERATOR’S MANUAL TORQUE SPECS KFP SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 1 8.754-841.0 Crankcase 2* 9.850-005.0 Plunger Oil Seal 3 9.853-555.0 Spacer 4* 9.850-780.0 O-ring Ø1.78 X 26.7 5* See Kits Below "U" Seal kit 6* 7* QTY 1 20 PART NO. 9.803-906.0 DESCRIPTION QTY O-ring Ø1.
PRESSURE WASHER OPERATOR’S MANUAL KFP SERIES PUMP EXPLODED VIEW PARTS LIST ITEM 37 PART NO. DESCRIPTION QTY 8.752-824.0 Screw, 6 mm 4 38* 8.754-855.0 Bolt, Plunger 3 39* 8.754-092.0 Spacer, Copper 3 40* 8.754-848.0 8.754-849.0 Plunger, 16mm (2030S, 2830S) Plunger, 14mm (2030F, 2830F, 3530F) 3 3 41* 9.803-962.0 Spacer, Copper 3 42 8.759-032.0 Plunger Rod 3 43 9.803-965.0 Connecting Rod Pin 3 44 9.803-966.0 Connecting Rod 3 45 8.933-020.
12 13 PRESSURE WASHER BURNER ASSEMBLY EXPLODED VIEW 1/4" Above nozzle center 1/8"min 5/32" max Gap 13 1/8" AC 3/16" DC Nozzle-totip spacing 1-3/8" Cone distances and electrode gaps checked with burner gage (8.922-740.0), sold separately. 10 11 9 7 OPERATOR’S MANUAL 14 8 1 16 2 15 4 6 3 BURNER ASSEMBLY EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 1 8.756-181.0 Burner, MSR 3.75 1 120V 1T 120V S Burner, MSR, 230V 1 1T 230V S (For models HDS 3.5/20 EA) 8.756-709.0 2 3 8.
25 4 37 10 27 3 26 2 9 1 3 EXPLODED VIEW 21 8 24 30 B 34 22 31 (10.39) 1 25 (10.22) 26 Manual Karcher 9.800-191.0 (.12) 25 ASSEMBLED VIEWS 2 ELECTRODE SETTINGS REF. NOZZLE (.32) (.12) 1 2 10 (13.
Replacement Parts For best performance specify genuine WAYNE replacement parts ITEM PART NO. DESCRIPTION 1 101397-001 Tube/Hous-101392-001/ 5A/3.5"/3"I QTY 1 2 101295-002 Ignitor- D W/M Plate 120V 1 3 100990-001 Spring, Contact 1 8.756-740.0 Junction Box, MSR, Black Body 1 8.700-707.0 Air Band Inner "M" 1 8 20602-002 Band, Air Outer 8-Hole Mod M 1 9 13392 Plate, Slot Cover 1 10 8.756-298.
25 4 10 28 Manual Karcher 9.800-191.0 26 EXPLODED VIEW 27 3 2 9 3 1 21 WIRING DIAGRAM 8 24 23 30 34 22 31 (10.39) 1 25 (10.25) (.12) 25 ASSEMBLED VIEWS 2 ELECTRODE SETTINGS REF. NOZZLE (.32) (.12) 1 2 10 OPERATOR’S MANUAL (13.20) 7 7 1 8 8 21 23 22 34 24 30 31 34 31 24 PRESSURE WASHER Replacement Parts for model HDS 3.
For best performance specify genuine KNA replacement parts ITEM PART NO. DESCRIPTION QTY 101396-001 Tube/Hous-21922-001/6A/3.75"/.
PRESSURE WASHER Troubleshooting Guide TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING PRESSURE Faulty pressure gauge Install new gauge. Insufficient water supply Use larger garden hose; clean filter washer at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. Plumbing or hose leak Check plumbing system for leaks. Re-tape leaks with teflon tape.
PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your local pressure washer dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer.
THANK YOU! ! MERCI! GRACIAS!DANKE! Register your product and benefit from many advantages. Enregistrez votre produit et bénéficiez de nombreux avantages. Registre su producto y aproveche de muchas ventajas. Registrieren Sie Ihr Prudukt und Sie von vielen Vorteilen. www.kaercher.com/welcome Rate your product and tell us your opinion. Évaluez votre produit et donnez-nous votre opinion. Reseña su producto y díganos su opinión. Bewerten Sie Ihr Produkt und sagen Sie uns Ihre Meinung. www.kaercher.
