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Machine Data Label MODELS: HDS 3.9/30 Pe Cage 1.575-600.0 HDS 4.8/30 Pe Cage 1.575-601.0 HDS 4.8/30 Pe Cage 1.575-602.0 HDS 4.7/35 Pe Cage 1.575-603.0 HDS 4.7/35 Pe Cage 1.575-604.0 HDS 5.6/35 Pe Cage 1.575-605.0 HDS 5.6/35 Pe Cage 1.575-606.0 HDS 8.0/30 Ge Cage 1.575-611.0 HDS 8.0/30 Ge Cage 1.575-612.0 Sunbelt SSG-503537E/G 1.110-603.0 2 Karcher HDS 600-612 Operator’s Manual 9.800-080.
Table of Contents Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4 Safety Introduction & Safety Information . . . . . . . . . . . . . . . 5 Important Safety Information. . . . . . . . . . . . . . . . . . . 6 Operations Component Identification . . . . . . . . . . . . . . . . . . . . . 9 Assembly Instructions . . . . . . . . . . . . . . . . .
How To Use This Manual This manual contains the following sections: • • • • • How to Use This Manual Safety Operations Maintenance Parts List The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
Safety Introduction & Safety Information Thank you for purchasing this Pressure Washer. We reserve the right to make changes at any time without incurring any obligation. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood.
Safety Important Safety Information WARNING T SAFE NS OPERATIO E NANC MAINTE Y READ OPERATOR’S MANUAL THOROUGHLY PRIOR TO USE. WARNING: To reduce the risk of injury, read operating instructions carefully before using. AVERTISSEMENT: Pour réduire le risque de blessures, lire attentivement les instructions de fonctionnement avant l'utilisation. 1. Read the owner's manual thoroughly.
Safety b. with the engine on the equipment stopped; c. with no source of ignition within 10 feet of the dispensing point; and d. with an allowance made for expansion of the fuel should the equipment be exposed to a higher ambient temperature. In an overfilling situation, additional precautions are necessary to ensure that the situation is handled in a safe manner. WARNING: Risk of injury. Disconnect battery ground terminal before servicing. AVERTISSEMENT: Risqué de blessure.
Safety WARNING WARNING: Protect machine from freezing. 22. Never run pump dry or leave spray gun closed longer than 1-2 minutes. AVERTISSEMENT: Protéger la machine contre le gel. 23. Machines with shut-off spray gun should not be operated with the spray gun in the off position for extensive periods of time as this may cause damage to the pump. 1. To keep machine in best operating conditions, it is PROCTECT FROM important you protect machine FREEZING from freezing.
Operations Component Identification Flue Adapter Optional 7-10049 Insulation Gasket Optional 7-01471 Water Supply Hose (not included) Detergent Valve 22mm Coupling Adjustable Thermostat Outlet Burner Switch Hour Meter is TISS ER / AVOPNG READ byRE NI INJURFULLY, Y BEFO only OF used T be RISKNS CARE WAR to AVAN THE is par UR CE UCTIO ine RATE utilise REDUINSTR mach TO ING L'OPE être USdoit This tors. ERAT G. opera EL DE reil S DE ente USINfied appaes. ANTEsolam MANU fi quali LE N.
Operations Assembly Instructions Safety Latch Spray Gun Cold Water Source Wand High Pressure Hose Garden Hose STEP 1: Attach wand and hose to the spray gun using teflon tape on threads to prevent leakage. CAUTION: Never replace nozzles without engaging the safety latch on the spray gun trigger. STEP 2: Connect garden hose to the cold water source. ATTENTION: Ne jamais remplacer les buses sans d'abord mettre le dispositif de sécurité sur la détente du pistolet pulvérisateur.
Operations Battery Installation Due to Federal Regulations concerning shipment of corrosive chemicals, batteries are not shipped with this machine. Local purchase of battery will be the responsibility of the owner. Automotive type 12 Volt Group 24 battery is recommended for placement within the weather resistant box. Follow safety and installation instructions furnished with the battery.
Operations Operating Instructions Oil Dipstick Gas Tank STEP 1: Check engine oil level. Oil level should be level to the fill markings on the dipstick. Be sure the machine is level when checking the oil level. (Refer to the engine's operating manual included with machine.) We recommend that the oil be changed after the first 5 hours of use, then once every 100 hours. NOTE: Improper oil levels will cause low oil sensor to shut off engine.
AVERTISSEMENT: Le retour du cordon de lancement (rétraction rapide) peut causer des lésions corporelles. La rétraction rapide de la corde du démarreur (recul) attire la main et le bras vers le moteur plus vite qu'il n'est possible de lâcher la corde. Toujours réduire la pression du pistolet pulvérisateur avant de tirer sur le cordon de lancement. Tirer lentement sur le cordon de lancement jusqu'à ce qu'une résistance soit sentie, puis tirer rapidement.
Operations Detergents & General Cleaning Techniques WARNING Thermal Pump Protection WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. AVERTISSEMENT: Certains détergents peuvent être dangereux s'ils sont inhalés ou ingérés, provoquant de fortes nausées, des évanouissements et l'empoisonnement.
Operations Shutting Down And Clean Up On-Off Switch STEP 1: Remove detergent suction tube from container and insert into one gallon of fresh water. Open detergent metering valve. Pull trigger on spray gun and siphon water for one minute. Close detergent valve. Turn burner switch off and continue spraying, allowing the water to cool to below 100°F. STEP 2: Turn off the engine. STEP 3: Turn off water supply.
Maintenance Storage CAUTION: Always store your pressure washer in a location where the temperature will not fall below 32°F (0°C). The pump in this machine is susceptible to permanent damage if frozen. FREEZE DAMAGE IS NOT COVERED BY WARRANTY. ATTENTION: Toujours entreposer la laveuse à pression dans un endroit où la température ne sera pas inférieure à 0°C (32 °F). La pompe sur cette machine est susceptible de subir des dommages si elle est exposée au gel. 1.
Maintenance It is advisable, periodically, to visually inspect the burner. Check air inlet to make sure it is not clogged or blocked. Wipe off any oil spills and keep equipment clean and dry. The flow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner. The area around the pressure washer should be kept clean and free of combustible materials, gasoline and other flammable vapors and liquids.
Maintenance Fuel Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain tank every 100 hours of operation. Use No.1 or No 2 Heating Oil (ASTM D306) only. NEVER use gasoline in your burner fuel tank. Gasoline is more combustible than fuel oil and could result in a serious explosion. NEVER use crankcase or waste oil in your burner. Fuel unit malfunction could result from contamination.
Maintenance Burner Air Adjustment Coil Removal The oil burner on this machine is preset for operation at altitudes below 500 feet. If operated at higher altitudes, it may be necessary to adjust the air band for a #1 or #2 smoke spot on the Bacharach scale. Removal of coil because of freeze breakage, or to clean soot from it can be done quickly and easily. To adjust, start machine and turn burner ON.
Maintenance Preventive Maintenance This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer.
Maintenance Oil Change Record PUMP OIL Date Oil Changed Month/Day/Year Estimated Operating Hours Since Last Oil Change ENGINE OIL Date Oil Changed Month/Day/Year Karcher HDS 600-612 Operator’s Manual 9.800-080.
Maintenance Troubleshooting PROBLEM POSSIBLE CAUSE Faulty pressure gauge Insufficient water supply Old, worn or incorrect spray nozzle Belt slippage Plumbing or hose leak Faulty or misadjusted unloader valve LOW OPERATING PRESSURE Worn packing in pump Fouled or dirty inlet or discharge valves in pump Worn inlet or discharge valves Obstruction in spray nozzle Leaking pressure control valve Slow engine RPM Pump sucking air BURNER WILL NOT LIGHT Valves sticking Unloader valve seat faulty Little or no fuel
Maintenance PROBLEM BURNER WILL NOT LIGHT (continued from previous page) Flex coupling slipping on fuel pump shaft or burner motor shaft Replace if needed. On-Off switch defective Check for electrical current reaching burner assembly with burner switch on. Heavy sooting on coil and burner can cause interruption of air flow and shorting of electrodes Clean as required.
Maintenance PROBLEM Improper fuel or water in fuel Low fuel pressure LOW WATER TEMPERATURE WATER TEMPERATURE TOO HOT Weak fuel pump Fuel filter partially clogged Soot build-up on coils not allowing heat transfer Improper burner nozzle Incoming water to machine warm or hot Fuel pump pressure too high Fuel pump defective Detergent line sucking air Defective temperature switch Incorrect fuel nozzle size Insufficient water supplied Restricted water flow Air in suction line PUMP NOISY PRESENCE OF WATER IN
Maintenance PROBLEM POSSIBLE CAUSE OIL DRIPPING EXCESSIVE VIBRATION IN DELIVERY LINE Oil seal worn Check and replace if necessary. Irregular functioning of the valves Check and replace if necessary. Air leak Restrictor in float tank is missing Filter screen on detergent suction hose plugged Dried up detergent plugging metering valve High viscosity of detergent Hole in detergent line(s) Low detergent level DETERGENT NOT DRAWING BURNER MOTOR WILL NOT RUN RELIEF VALVE LEAKS WATER Tighten all clamps.
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