SHD-R 3000 Betriebsanleitung ! www.karcher.com 5.
Operating Instructions To be handed to the operator Read these instructions carefully before starting up the unit Retain for future reference Notes about these operating instructions Before starting up the interior cleaner for the first time, please carefully read through these instructions. In particular, you should note all the safety information. Store these instructions in a safe place for future use.
SHD-R 3000 Table of contents A. 1. 2. 3. 4. 5. 6. 7. 8. For your safety Safety information and instructions Noise protection Authorized operators Personal protective equipment Emergency drill Safety devices Applicable regulations Using the system for its intended purpose 9. Special conditions in hazardous area 10. Schematic diagram of area classification 11. Area classification B. Types of system, and operating information 1. Types of system 2. System start-up 3. System shut-down E. 1. 2. 3.
English A. For your safety SHD-R 3000 1. Safety information and instructions All persons charged with the installation, commissioning, operation, maintenance or service of the machine are required: The following symbols are used throughout these Operating Instructions: to be appropriately qualified, ! Danger! Denotes an immediate and present danger. Failure to observe this notice could lead to severe injury or death. Caution! Denotes a potentially hazardous situation.
SHD-R 3000 A. For your safety 5. Emergency drill Turn mains supply voltage off at system master switch. Turn off supply of cleaning liquid. If a handgun is being used, release any remaining pressure in the system by pressing the lever on the handgun. 6. Safety devices Safety valve ! Danger! Injury hazard due to excessive pressure within system. Do not adjust safety valve. The safety valve has been preset and sealed in the factory.
English A. For your safety SHD-R 3000 8. Using the system for its intended purpose 6. The pump's flow rate must not exceed 50 l/min when used with solvents. This system is used for pumping a cleaning liquid at high-pressure, for the purpose of: 7. The operating temperature of the cleaning liquid, made up of water with cleaning agent, must not exceed 60 °C. with the handgun attached – cleaning containers, boxes, cases and equipment parts, etc.
SHD-R 3000 A. For your safety English 10. Schematic diagram of area classification 5.
English A. For your safety SHD-R 3000 Zone 21 11. Area Classification In the BetrSichV and EN 1127-1, hazardous (potentially explosive) areas are classified into zones according to the frequency and duration of the occurrence of hazardous, potentially explosive atmospheres. It is the responsibility of the owner/ operator to define these zones. Notes on area classification are given in the BetrSichV, EN 1127-1, BGR 104 - ExGuidelines of BG Chemie and in DIN EN 60 079-10.
SHD-R 3000 B. Types of system, and operating information English 1. Types of system Static or mobile systems The static system is intended to be installed on a base, has been mounted onto a rigid steel frame, is most suitable for use in conjunction with fixed-installation high-pressure lines. The mobile system has been mounted onto a trolley, can be used in different locations. 5.
English B.
SHD-R 3000 B. Types of system, and operating information English Cleaning liquids Type of system (see rating plate) Cleaning liquid Working pressure/ Pressure setting for safety valve Comments [bar] SHD-R 3000 (F) SSR - Water - VE-water - Water with Kärcher-RM - Acids 1) - Alkali solutions 2) 85/100 - The pistons are made from ceramic materials, other pump parts that come into contact with acids are made from stainless steel. - Ex-versions possible.
English B. Types of system, and operating information SHD-R 3000 Cleaning liquids Type of system (see rating plate) Cleaning liquid Working pressure/ Pressure setting for safety valve Comments [bar] SHD-R 3000 (F) SLA SHD-R 3000 (F) LM – Water – VE water* – Water with Kärcher-RM – Alkali solutions2) 85/100 – Water – VE water* – Water with Kärcher-RM – Alkali solutions 2) – Solvents 3) 50/65 – Version with increased working pressure. – Leaked liquid is collected in a pipe (leakage recycling).
SHD-R 3000 B. Types of system, and operating information 2. System start-up Mobile and static system Emergency drill Turn on cleaning liquid supply. Turn mains supply voltage of at system master switch. Turn off supply of cleaning liquid. If a handgun is being used, release any remaining pressure in the system by pressing the lever on the handgun. Working with the handgun ! English Switch system on at master switch. Commence cleaning with high-pressure jet.
English 1 2 3 4 5 C1 Transmission casing Crankshaft with drive Seal (oil compartment) Gland Seal (grease compartment) C. System functions 6 7 8 9 10 SHD-R 3000 Lubrication nipple or leakage pipe Sealing pack (high-pressure) Piston Suction valve Pressure valve 5.
SHD-R 3000 C. System functions Operational sequence of the highpressure pump Cleaning liquid is taken in by the piston. Suction valves (9) prevent cleaning liquid from flowing backwards. Action of piston pumps cleaning liquid onwards. Pressure valves (10) prevent cleaning liquid from flowing backwards. Action of piston takes in cleaning liquid again. Features of the high-pressure pump Horizontal construction.
English D. Technical specifications Unit SHD-R 3000 SHD-R 3000 (F) SHD-R 3000 (F) S SHD-R 3000 (F) LM SHD-R 3000 (F) SSR 1) SHD-R 3000 (F) SLA 1) SHD-R 3000 (F) SVA Electrical connection Type of current Frequency Hz 3~ 50* 3~ 50* 3~ 50* Voltage V 400** 400** 400** Class of protection IP55 Class of protection IP55 Ex kW kW 5.5 – 11 13.5 – 6.
SHD-R 3000 E. Care and maintenance 1. General information It is a fundamental requirement for ensuring that this system functions safely and reliably that maintenance is carried out regularly in accordance with the following schedule.
E. Care and maintenance English SHD-R 3000 2. Maintenance schedule Frequency Type of pump SHD-R 3000 (F) Action Procedure By whom? 1, 2, 4, 10 hours after initial startup. LM SLA SSR Regulate tension in compression glands See Maintenance Tasks Operator Once only after first 100 operating hours all Check tension of V-belt See Maintenance Tasks Operator all Oil change See Maintenance Tasks Operator all Check oil level Oil level must be between MIN and MAX marks.
E. Care and maintenance SHD-R 3000 English 2.
English E. Care and maintenance 3. Maintenance tasks SHD-R 3000 Tightening the piston seals Changing the oil ! Danger! Burns hazard due to hot oil and hot system components. Allow pump to cool down for 15 minutes before changing oil. i Important! Waste oil may only be disposed of by the operators of special collection points. Please deposit your waste oil at one of these locations. Polluting the environment with waste oil is a criminal offence.
SHD-R 3000 E. Care and maintenance V-belt English Replacing the V-belt: Switch off system, and ensure that it cannot be switched back on again unintentionally. Remove guard over V-belt. Slacken off mounting bolts (1). Unscrew bolts (2) fully, and push motor towards pump. Replace V-belt. Tension belt by adjusting bolts (2). Test tension of V-belt and adjust as follows: Ensure that V-belt runs in a straight line.
English ! F. Troubleshooting Danger! Injury hazard while working on the system. Before commencing any work: Turn mains supply voltage off at system master switch, and ensure that it cannot be turned back on again unintentionally. Turn off supply of cleaning liquid. If a handgun is being used, release any remaining pressure in the system by pressing the lever on the handgun.
F. Troubleshooting SHD-R 3000 English 1. Fault-finding Problem Component Possible cause Remedy By whom? System does not start up Control circuitry No voltage supply to system or control circuitry Check mains voltage Electrician Control circuitry Fault on – motor contactor – fuses Check Electrician Control circuitry Bimetal relay has switched off Wait for motor to cool down, and then re-set relay. Measure motor current.
F. Troubleshooting English SHD-R 3000 1.
SHD-R 3000 ! G. Mounting kits and accessories English Volume control valve Hazard! The following mounting and accessory kits must not be used for operation with solvents or in a hazardous (potentially explosive atmosphere) area. 1. Mounting kits (non-hazardous area) Float tank with float valve Function The float valve fitted inside the float tank controls the level of liquid. The float tank serves as a service reservoir for the cleaning liquid.
English G. Mounting kits and accessories Pressure-relief valve Function The pressure-relief valve is an integrated solenoid valve. The pressure-relief valve is only active during the start-up phase when the system is configured for star-delta starting. When the pressure-relief valve is opened, the liquid delivered by the pump flows back to the suction side. As a result, no pressure is built up, and the load on the motor is reduced during the start-up phase.
SHD-R 3000 G. Mounting kits and accessories English Figure A 170/1 5.
English G. Mounting kits and accessories SHD-R 3000 Figure A 172 G4 5.
SHD-R 3000 G. Mounting kits and accessories English Figure A 173 5.
English G. Mounting kits and accessories SHD-R 3000 Figure A 161 G6 5.
SHD-R 3000 G. Mounting kits and accessories English Figure A 154 5.
English H. Warranty SHD-R 3000 The applicable warranty conditions in different countries are issued by the respective national distributor of KÄRCHER products. In the event of a warranty claim, please contact your original dealer or the nearest authorized customer service centre. H1 5.
SHD-R 3000 I. System installation English This system should only be installed by Check the oil level Kärcher Customer Service engineers, The level of oil in the reservoir on the highpressure pump should be between the MIN and MAX marks. Fill up with oil if the level is below the MIN mark. persons who have been specially authorized by Kärcher. Unpacking the system Unpack the system and deliver the packaging materials to an appropriate collection point for recycling.
English I. System installation SHD-R 3000 Dimensional diagram: Static system approx. 1100 Mobile system I2 5.
SHD-R 3000 J. Declaration of Conformity English EC Declaration of Conformity We herewith declare that the design and type of machine named in the following as well as the model marketed by us complies with the relevant fundamental health and safety requirements of the EC Directives. This declaration becomes invalid if modifications are made to the machine which have not been previously agreed with us.
J. Declaration of Conformity English SHD-R 3000 EC Declaration of Conformity We herewith declare that the design and type of machine named in the following as well as the model marketed by us complies with the relevant fundamental health and safety requirements of the EC Directives. This declaration becomes invalid if modifications are made to the machine which have not been previously agreed with us.
SHD-R 3000 Type no.: K. Test record Factory no.: English Commissioned on: Tests carried out on: .............................................................................................................. Results ....................................... Signature Tests carried out on: .............................................................................................................. Results ....................................... Signature Tests carried out on: ...........................
