User Manual

ManualsBrandsKargo Master ManualsFor the carPro IV Aluminum Ladder Rack (90000)

100" = 3X lbs.

35" =

X lbs.

For TECHNICAL SUPPORT Call:

1.800.343.7486

HOURS: Monday- Friday 8:00 A.M. to 4:30 P.M. ( PACIFIC )

WEIGHT CARRIED ABOVE THE FLOOR OF THE TRUCK BED (E.G. ON AN OVERHEAD TRUCK RACK)

WILL SIGNIFICANTLY INCREASE THE VEHICLE'S TENDENCY TO OVERTURN. ALWAYS KEEP

HEAVY LOADS EVENLY DISTRIBUTED AND AS LOW AS POSSIBLE. IT IS IMPORTANT TO NOTE THAT

THE KARGO MASTER RACK LOAD BEARING CAPACITY OF 1700 LBS. MAY BE GREATER THAN YOUR

TRUCK'S GAWR OR GVWR CAPACITY, AND IS PROBABLY GREATER THAN THE WEIGHT THAT CAN BE

SAFELY CARRIED OVERHEAD.

LBS.

ASSEMBLY INSTRUCTIONS

for :

PRO-III & IV

• 11253- G Trade Center Drive • Rancho Cordova, CA 95742 •

(800) 343-7486

(916) 638-8703

DON'T OVERLOAD YOUR VEHICLE!

Summary of content (8 pages)

PAGE 1
ASSEMBLY INSTRUCTIONS for : PRO-III& IV ® (916) 638-8703 (800) 343-7486 • 11253- G Trade Center Drive • Rancho Cordova, CA 95742 • DON'T OVERLOAD YOUR VEHICLE! LBS. @ 100" = 3 X lbs. U R N FO R ERT CE V O LBS. @ 35" = X lbs. WEIGHT CARRIED ABOVE THE FLOOR OF THE TRUCK BED (E.G. ON AN OVERHEAD TRUCK RACK) WILL SIGNIFICANTLY INCREASE THE VEHICLE'S TENDENCY TO OVERTURN. ALWAYS KEEP HEAVY LOADS EVENLY DISTRIBUTED AND AS LOW AS POSSIBLE.
PAGE 2
PRO - III & IV SI LI CO NE C G K B R L E K N SIL IC M N 4 F M J D N 3 J 1 ON E N K E ON LIC SI H K L F H D J 2 A 8 J M 7 1/2", 9/16", & 3/4" draw it for you com 2004 KargoMaster-'Pro 3' _2.
PAGE 3
A (4 ea.) 1/2" x 3 1/2" Hex Bolt B (2 ea.) 1/2" x 2 1/4" Button Head Bolt C (2 ea.) 3/8" x 2 1/4" Button Head D (8 ea.) 3/8" x 1 3/4" Button Head E (2 ea.) F (8 ea.) 5/16" x 2 1/4" Button Head Bolt 5/16" x 3/4" Button Head Bolt G (4 ea.) 5/16" x 3/4" Carriage Bolt P (4 ea.) 5/16" x 3/8" Allen Head Set Screw R (2 ea.) 1/2" Rubber Washer L (6 ea.) 1/2" Jam Nut H (10 ea.) 1/2" SAE Flat Washer ©2004 KARGO MASTER --Pro 3 _2.1 J (18 ea.) 3/8" SAE Flat Washer M (10 ea.) 3/8" Lock Nut N (14 ea.
PAGE 4
Pro 3 STEP 1 SI LI N #1 = Cover entire swedge joints with silicone sealant and join FRONT and REAR side channels together, there is a LEFT & RIGHT FRONT, with the Right marked with a GREEN dot on the overlapping plate. There is a RIGHT & LEFT REAR. The leg cups angle outward. Be sure the connecting plates overlap, and bolt together with bolts G, washers K and lock nuts N. CO N E K G STEP 2 #1 = Measure the inside of truck bed, from tail gate to bulk head.
PAGE 5
Pro 3_1.2-’05 SI L IC O NE STEP 4 #1 = Cover entire swedge joints with silicone sealant and insert the CENTER CROSS BAR into the SIDE RAIL CUPS and attach with bolts E, washers K and lock nuts N. N K E STEP 5 #1 = Insert PLASTIC CAPS onto the rear crossbar uprights, (the tall side of the tube). Slide the REAR CROSS BAR into the REAR LEG POSTS at the top, as shown.
PAGE 6
Pro 3 STEP 7 #1 = Position the Front Mount Plates on the truck bed rail so that they are as far forward as possible, but make sure inserted bolt A is at least 1” clear of the cab of the truck.Position the Rear Mount Plates on the truck bed rail so that the rear of the Mount Plate is even with the inside of the truck tail gate. Find the pre-drilled hole in the footplate that is furthest from the leg and drill 3/8” hole through truck’s bed rail.
PAGE 7
Pro 3 STEP 8 #1 = Make final adjustments and attach front leg with bolts A, washers H, and nut L. P Center rack on truck bed. Tighten up the bolts on the crossbar and clamp plates as well as the set screws P. H L A H STEP 9 #1 = Attach the front SUPPORT UPRIGHT where the 1” tube begins to bend downward, then... N K TIGHTEN DOWN EVERYTHING AND....
PAGE 8
PRO 3 Footplate Pre-Drilled Holes 3" 8 Rack Mounting Bracket A Drill 1st hole in truck bedrail, through pre-drilled hole in the footplate, as shown. Optional T-nut TRUCKs’ BEDRAIL A Optional Clamp-On Mount Follow instruction that come with your Stake Pocket T- Bolt Mounting Kit #31560 OPTION A B OPTION PURCHASED SEPARATELY: B NO DRILL clamp-on mounting PURCHASED SEPARATELY: This plan is the NO DRILL ANYTHING solution.