Owners Manual J Series Decorative Aerators Contents Important Safety Instructions. . . . General Owner’s Instructions. . . . Unit Specs. . . . Parts Included. . . . Assembly Instructions. . . . Nozzle Options & Pattern Sizes. . . . Optional Premium Nozzles. . . . Installation Instructions. . . . Control Panel Installation. . . . C85 / C95 non-metallic Wiring Diagram. . . . 3 Phase Startup Procedure. . . . C85 / C95 non-metallic and 3 Phase Control Panel Timer. . . . 8400JF Replacement Parts. .
THANKS We at Kasco Marine, Inc. would like to both thank and congratulate you on your purchase of the JF model decorative aerator. We appreciate you choosing Kasco and for your purchase. Your decision to purchase Kasco’s Decorative Aerator will not disappoint you. The JF Series Decorative aerator will be a great addition to your body of water. It will help improve the water quality by adding much needed oxygen and circulation. It will also enhance the aesthetics of the pond or lake with beautiful patterns.
the other for balance. Note: It is extremely important to test the GFCI in the control panel upon each installation/reinstallation of the unit to ensure proper functioning. USE AND OPERATION Kasco Aerators are designed and engineered for continuous duty, such as on fish farms or other aquaculture applications, or on-demand use, as needed in a recreational water feature. During flotation operation, the water is pulled from 360O around the unit and from below the unit.
8400JF, 3.1JF, 2.3JF, 3.3JF parts diagram 5.1JF, 5.3JF Nozzle Diagram 7.3JF Nozzles include linden and sequoia. 5.1JF, 5.3JF, 7.3JF parts diagram Control Panel in separate box (1) (if purchased) Set of Interchangeable Nozzles (5) (Diagrams) 1. #6 x 1/2” Ph Pan Head Self Tap Screw (3) 2. 3/8” x 4” bolt (1) 3. Linden Nozzle (1) 4. Redwood Y Insert (installed in #7)(1) 5. Juniper Nozzle (1) 6. Willow Nozzle (1) 7. Redwood & Spruce Nozzle (1) 8. Sequoia Nozzle 9. 3/8” x 2.5” Bolt (1) 8400JF, 3.1JF, 2.3JF, 3.
STEP FIVE Rest the float on the base plate of the unit. Connect the float to the base plate using the 3/8” x 1” bolt (Part #B13) and 3/8” lock washer (Part #B14). Tighten using a 9/16” wrench. 5.1JF, 5.3JF, 7.3JF STEP THREE Position one Top Float Bracket (Part #B2) so that the bolt holes in the bracket align with the bolt holes in the two adjoined float sections and insert two 9” Coated Bolts (Part #B4) through the assembly.
Attach 3 cable ties to top ring equally spaced Overlap vertical edges Attach 3 cable ties 2 inch overlap Flip mesh and screen assembly over and use remaining cable ties to secure mesh to small bottom diameter of the stainless steel ring. Attach 2 cable ties to bottom ring equally spaced 1 inch overlap Place mesh cone on flat surface with small diameter at bottom. Insert existing stainless steel screen centered inside mesh cone with approximately 2 inches of mesh overlap to the top ring of the screen.
so the motor housing (can) passes through the large hole in the center of the screen. Remove the center three 3/8” Lock Nuts from the 9” Bolts and place the Bottom Screen Clips (Part #B12) over the bolts as shown. The power cord can be slid under the bottom screen between the float and screen where two float sections come together before the 3/8” Lock Nuts are replaced. Replace the three inside Lock Nuts and tighten all 3/8” Lock Nuts using the 9/16” wrench and socket.
Nozzle Options & Pattern Sizes NOTE: Pattern sizes listed are approximate in feet. Variations in voltage caused by regional electrical differences or voltage drop due to long power cords may result in reduced pattern sizes. • All five (or six) nozzles are included with the package. • The Linden, Willow, and Juniper nozzles use the 3/8” x 4” bolt. • The Sequoia (5.1JF only) uses the 3/8” x 2.5” bolt. • The Redwood nozzle must have the Y Insert installed prior to nozzle placement.
The Birch display does not use a nozzle or bolt. It is the aerator unit running without any nozzle and allows for the best flow rate and oxygen transfer! Model HP Height Width 8400, 2.3 2 12’ 11’ 3.1, 3.3 3 14.5’ 10’ 5.1, 5.3 5 14’ 12’ 7.3 7.5 14.5’ 13’ The Sequoia nozzle (marked S on the inside of the cone) uses the 3/8” x 2.5” bolt. 5.1JF, 5.3JF ONLY Model 5.1, 5.3 7.3 HP 5 7.
Installation Instructions STEP TEN Before installing 3 phase units (2.3, 3.3, 5.3, 7.3) into the pond, please refer to 3 phase startup procedure. Use the ropes to position the aerator in the desired location in the pond/lake. Anchor the ropes or secure them to the shoreline so the ropes are free of slack, but not tight. To prevent twisting of the unit due to torque, you should place the anchor at least 3 feet from the float for each foot of depth (Ex.
service (L1, L2, N, & G) and must be fed with a power circuit protected by a circuit breaker or a fused disconnect switch to provide circuit protection and a disconnection means. C-85 panel requires at least a 30amp protected circuit feeding the panel. C-95 panel requires at least a 40amp protected circuit feeding the panel. Connect your power feed as detailed in the wiring diagram provided with this panel.
C85 / C95 non-metallic Wiring Diagram *C95 uses 30 Amp breaker
Electrician: 3 Phase Startup Procedure If a Kasco Control Panel is not provided, please refer to the following warnings: When inherent overheating protection is not provided: use with approved motor control that matches motor input in full load amperes with overload element(s) selected or adjusted in accordance with control instructions.
C85 / C95 non-metallic and 3 Phase Control Panel Timer TIME CLOCK SETTING To set the current time, turn the inner dial clockwise. Do not set the time by rotating “outer” dial. Turn the minute hand or small plastic inner dial clockwise until the time of day on the outer dial is aligned with the triangle marker on the inner dial (two o’clock position). Example for 10:00 AM. Turn the minute hand clockwise until 10:00 AM is aligned with the triangle on the inner dial.
ITEM NO. PART NO. DESCRIPTION 3 1 1 3 3 1 2 1 1 1 1 1 1 1 1 6 6 6 QTY. 7 SCREW, FILLISTER HEAD JET PUMP HOUSING 2 HP HOUSING CONE FLAT WASHER, #10 SCREW, 10-24 X 2.5" LONG IMPELLER, 8400 WASHER, 1/2" BASEPLATE, 2,3,5 HP J SERIES ZINC ASSEMBLY DEBRIS FLINGER, .625 DIA.
ITEM NO. PART NO. SCREW, FILLISTER HEAD JET PUMP HOUSING 2 HP HOUSING CONE FLAT WASHER, #10 SCREW, 10-24 X 2.5" LONG IMPELLER LOCK NUT 2 HP IMPELLER WASHER, 1/2" BASEPLATE, 2,3,5 HP J SERIES ZINC ASSEMBLY O RING SEALING PLUG O RING RETAINING CLIP LOCK WASHER, 1/4" 1/4-20 X 1" HEX HEAD CAPSCREW DESCRIPTION 3 1 1 3 3 1 1 2 1 1 1 1 1 6 6 6 QTY.
475628 840250 840240 475626 475625 840360 475642 840235 840475 990280 990275 990281 140312 840537 451130 ITEM NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 DESCRIPTION 3 SCREW, FILLISTER HEAD JET PUMP HOUSING 2 HP HOUSING CONE FLAT WASHER, #10 SCREW, 10-24 X 2.5" LONG IMPELLER, 3 HP WASHER, 1/2" BASEPLATE, 2,3,5 HP J SERIES ZINC ASSEMBLY SEALING PLUG O RING, CORD O RING RETAINING CLIP LOCK WASHER, 1/4" 1/4-20 X 1" HEX HEAD CAPSCREW 1 2 3 HP/QTY. 3 1 1 3 3 1 1 1 1 1 1 1 6 6 6 5 4 6 3.
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. SCREW, FILLISTER HEAD JET PUMP HOUSING 2 HP HOUSING CONE FLAT WASHER, #10 SCREW, 10-24 X 2.5" LONG IMPELLER LOCK NUT IMPELLER, 3 HP WASHER, 1/2" BASEPLATE, 2,3,5 HP J SERIES ZINC ASSEMBLY SEALING PLUG O RING O RING RETAINING CLIP LOCK WASHER, 1/4" 1/4-20 X 1" HEX HEAD CAPSCREW DESCRIPTION 3 475628 840250 840240 475626 475625 360100 840360 475642 840235 840475 990280 990281 990290 140312 840537 451130 1 2 3 HP/QTY.
3 ITEM NO. PART NO. DESCRIPTION QTY. 1 840550 5.1 J HOUSING 1 2 475628 SCREW, FILLISTER HEAD 3 840558 CONE, 5.1J 1 3 4 475626 FLAT WASHER, #10 3 5 475625 SCREW, 10-24 X 2.5" LONG 3 6 840560 IMPELLER, 5 HP 1 7 475642 WASHER, 1/2" 1 840235 BASEPLATE, 2,3,5 HP J SERIES 1 8 9 840475 ZINC ASSEMBLY 1 10 990280 SEALING PLUG 1 11 990281 O RING 1 12 990290 O RING 1 13 140312 RETAINING CLIP 6 14 840537 LOCK WASHER, 1/4" 6 15 451130 1/4-20 X 1" HEX HEAD CAPSCREW 6 2 1 5 4 6 10 5.
475628 840550 840558 475626 475625 360100 840561 475642 840235 840475 990280 990281 990290 140312 840537 451130 ITEM NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 DESCRIPTION 3 1 1 3 3 1 1 1 1 1 1 1 1 6 6 6 QTY. 3 SCREW, FILLISTER HEAD 5.1 J HOUSING CONE, 5.1J FLAT WASHER, #10 SCREW, 10-24 X 2.
ITEM NO. PART NO. SCREW, FILLISTER HEAD UPPER HOUSING, 7 HP 2 HP HOUSING CONE FLAT WASHER, #10 SCREW, 10-24 X 2.5" LONG IMPELLER LOCK NUT IMPELLER WASHER, 1/2" ZINC ASSEMBLY PUMP BASE, 7 HP SEALING PLUG O RING O RING RETAINING CLIP LOCK WASHER, 1/4" 1/4-20 X 1" HEX HEAD CAPSCREW DESCRIPTION 3 1 1 3 3 1 1 1 1 1 1 1 1 6 6 6 QTY.
Maintenance Recommendations ** Under No Circumstances should anyone enter the water while a aerator is operating. ** ** Please keep the original box for maintenance shipping. ** The following maintenance procedures can be utilized to ensure many years of quality performance from your Kasco aerator and reduce the need for more costly repair work. PROPER INSTALLATION: Proper installation of Kasco equipment will include a power source with ground fault interruption.
Kasco Marine, Inc. at 715-262-4488 for your nearest Authorized Repair Center. Warranty Policy 3 Year Limited Warranty: Kasco® Marine, Inc. warrants this aerator to be free from defects in material or workmanship (except for the ropes, power cord, and propeller) under normal use and service. The Kasco Marine, Inc. obligation under this warranty is limited to replacing or repairing free of charge any defective part within three (3) years from the date of shipment.
We will contact the customer with a total after the unit has been evaluated, but before the work is performed. We will repair the unit only if repair costs are under a stated dollar amount. Example: “Please repair if total is under $150.00 before shipping charges.” All estimates that are rejected for repair will be destroyed unless otherwise directed by the customer.
800 Deere Rd. Prescott, WI 54021 Phone: 715-262-4488 - Fax: 715-262-4487 www.KascoMarine.com Sales@KascoMarine.com Customer Repair Form * Important Reminders * • All repairs sent in MUST be accompanied by a copy of this completed sheet! • Routine maintenance consists of checking the zinc anode regularly and replacing if necessary, keeping the unit clean, keeping the stainless steel can clean, and having the seals and oil replaced every 3 years depending on use.
Registration Information Please register your aerator online at: www.kascomarine.com Also fill in the information below and keep for your records. Model # (Ex. 3.1JF)_______________________________ Serial # (Ex. 8001J311725)______________________________ Purchase Date:_____________________ Purchased From:___________________________________ Registration Date: ___________________________ Kasco Marine, Inc. 800 Deere Rd. Prescott, WI 54021 Phone (715) 262-4488 • Fax (715) 262-4487 www.kascomarine.
