User's Manual

CRANKSHAFT/TRAN SMISSION 9-7
Specifications
Item Standard Service Limit
Crankshaft side clearance
0.05 ∼ 0.20 m m 0.40 mm
(0.0020 ∼ 0.0079 in.) (0.0157 in.)
Crankshaft runout TIR 0.02 mm (0.0008 in.) or
less
TIR 0.05 mm
(0.0020 in.)
Crankshaft main bearing insert/journal clearance 0.020 ∼ 0.044 mm 0.07 mm
(0.0008 ∼ 0.0017 in.) (0.0028 in.)
Crankshaft main journal diameter: 32.984 ∼ 33.000 mm 32.96 mm
(1.2986 ∼ 1.2992 in.) (1.2976 in.)
Marking None 32.984 ∼ 32.992 mm –––
(1.2986 ∼ 1.2989 in.)
1 32.993 ∼ 33.000 mm –––
(1.2989 ∼ 1.2992 in.)
Crankcase main bearing inside diameter: 36.000 ∼ 36.016 mm –––
(1.4173 ∼ 1.4179 in.)
Marking 36.000 ∼ 36.008 mm –––
(1.4173 ∼ 1.4176 in.)
None 36.009 ∼ 36.016 m m –––
(1.4177 ∼ 1.4179 in.)
Crankshaft main bearing insert thickness:
Brown 1.490 ∼ 1.494 mm –––
(0.0587 ∼ 0.0588 in.)
Black 1.494 ∼ 1.498 mm –––
(0.0588 ∼ 0.0590 in.)
Blue 1.498 ∼ 1.502 mm –––
(0.0590 ∼ 0.0591 in.)
Crankshaft main bearing insert selection:
Crankcase Main Crankshaft Main Bearing Insert*
Bearing Inside Journal Diameter
Diameter Marking Marking Size Color Part Number Journal Nos.
1 Brown 92028–1868 3, 5
92028–1829 1, 2, 4
None 1 Black 92028–1867 3, 5
None 92028–1828 1, 2, 4
None None Blue 92028–1866 3, 5
92028–1827 1, 2, 4
*The bearing inserts for Nos. 1, 2 and 4 journals have an oil groove, respectively.
Transmission:
Shift fork ear thickness 5.9 ∼ 6.0 mm 5.8 mm
(0.232 ∼ 0.236 in.) (0.228 in.)
Gear groove width 6.05 ∼ 6.15 m m 6.25 mm
(0.238 ∼ 0.242 in.) (0.246 in.)