User's Manual

13-12 SUSPENSION
Front Fork
Inner Tube/Outer Tube Inspection
•
Visually inspect the inner tube [A] and repair any nicks or
rust by using an oil stone.
If the damage is not repairable, replace the inner tube.
Since damage to the inner tube damages the oil seal slip,
replace the oil seal whenever the inner tube is repaired or
replaced.
CAUTION
If the inner tube is badly nicked or bent, replace
it. Excessive bending, followed by subsequent
straightening, can weaken the inner tube.
•
Place the inner tube in the outer tube [B] and pump them
back and forth manually to check for smooth operation.
If the movement is not smooth, replace both the inner tube
and the outer tube.
WARNING
Replace the inner and outer tubes with new ones if
they are bent because it is dangerous to use them
by repairing them.
Make sure to inspect the inner and outer tubes of
the other side.
Dust Seal Inspection
•
Inspect the dust seal [A] for any signs of deterioration or
damage.
Replace it if necessary.
Fork Spr i ng Ins pection
•
Measure the free length [B] of the fork spring [A].
If the measured length is shorter t han the service limit, the
spring must be replaced. If the free length of the replace-
ment spring and that of the remaining spring vary greatly,
the remaining spring should also be replaced in order to
keep the fork legs balanced to ensure stability.
Fork Spring Free Length
Standard: 277.2 mm (10.91 in.)
Service Limit: 272 mm (10.71 in.)