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ManualsBrandsKB Electronics ManualsSoftwareAnti Plug Reversing Module (APRM-PC) w/Switch Kit (for Model 240D Only)

“The Right Control for Your Application.” 12095 NW 39 Street, Coral Springs, FL 33065-2516

Telephone: 954-346-4900; Fax: 954-346-3377

KB Electronics, Inc. www.kbelectronics.com

Installation and Operation Manual Supplement

for Anti-Plug Reversing Module (APRM) (Part No. 9378)

FOR USE WITH MODEL KBPC-240D

(A42048) – Rev. A00 – 5/4/2010 Page 1 of 2

This supplement is for the APRM Installation and Operation Manual Rev. B (Part No. A40265).

The manual must be read and understood before installing and operating the drive.

For further assistance, contact our Sales Department at 954-346-4900 or Toll Free at 800-221-6570 (outside Florida).

DESCRIPTION OF CHANGES AFFECTING THE MANUAL

(The Parts List and Schematic (Table 4 and Figure 6, on pages 7 and 8) no longer apply to the SMT APRM and should not be used.)

TABLE 2 – GENERAL PERFORMANCE SPECIFICATIONS

Updated to show the correct Operating Temperature Range and Braking Time.

Replaces Table 2, on page 2 of the manual.

Parameter Specification

AC Line Input (50/60 Hz) (Jumper Selectable) (Volts AC) 115 or 208/230

Maximum Run/Brake or Forward/Reverse Operations per Minute* 4

Ambient Temperature Range (°C / °F) 0 – 40 / 32 – 104

*Based on a one (1) second braking time.

TABLE 3 – INTERCONNECTING WIRE HARNESS

Replaces Table 3, on page 5 of the manual.

Wire Color Location on Drive Wire Termination

Red A1A

Orange A1B

Black A2A

White A2B

Gray I1

White / Black I2

Quick-Connect Terminals

Yellow CON2

Brown* CON2

2-Pin Connector

*The brown wire has been added to CON2.

FIGURE 2 – REMOVAL OF DRIVE JUMPERS

Updated to show CON2.

Replaces Figure 2, on page 4 of the manual.

Continued on other side…

Summary of content (14 pages)

PAGE 1
“The Right Control for Your Application.” KB Electronics, Inc. 12095 NW 39 Street, Coral Springs, FL 33065-2516 Telephone: 954-346-4900; Fax: 954-346-3377 www.kbelectronics.com Installation and Operation Manual Supplement for Anti-Plug Reversing Module (APRM) (Part No. 9378) FOR USE WITH MODEL KBPC-240D This supplement is for the APRM Installation and Operation Manual Rev. B (Part No. A40265). The manual must be read and understood before installing and operating the drive.
PAGE 2
12095 NW 39 Street, Coral Springs, FL 33065-2516 Telephone: 954-346-4900; Fax: 954-346-3377 www.kbelectronics.com “The Right Control for Your Application.” KB Electronics, Inc. Installation and Operation Manual Supplement for Anti-Plug Reversing Module (APRM) (Part No. 9378) FOR USE WITH MODEL KBPC-240D …continued from other side. FIGURE 5 – INTERNAL WIRING DIAGRAM Updated to show the SMT PC board and the brown wire on the Interconnecting Wire Harness. Replaces page 6 of the manual.
PAGE 3
“The Right Control for Your Application.” KB Electronics, Inc. 12095 NW 39 Street, Coral Springs, FL 33065-2516 Telephone: 954-346-4900; Fax: 954-346-3377 www.kbelectronics.com Installation and Operation Manual Supplement for Anti-Plug Reversing Module (APRM) (Part No. 9378) FOR USE WITH MODEL KBPW-240D This supplement is for the APRM Installation and Operation Manual Rev. B (Part No. A40265). The manual must be read and understood before installing and operating the drive.
PAGE 4
12095 NW 39 Street, Coral Springs, FL 33065-2516 Telephone: 954-346-4900; Fax: 954-346-3377 www.kbelectronics.com “The Right Control for Your Application.” KB Electronics, Inc. Installation and Operation Manual Supplement for Anti-Plug Reversing Module (APRM) (Part No. 9378) FOR USE WITH MODEL KBPW-240D …continued from other side. FIGURE 5 – INTERNAL WIRING DIAGRAM Updated to show the SMT PC board and include the brown wire on the Interconnecting Wire Harness. Replaces page 6 of the manual.
PAGE 5
® ANTI-PLUG REVERSING MODULE (APRM -PC) WITH DYNAMIC BRAKING KB PART NO. 9378 FOR USE WITH KBPC-240D SPEED CONTROL INSTALLATION AND OPERATING INSTRUCTIONS See Safety Warning on page 1 The information contained in this manual is intended to be accurate. However, the manufacturer retains the right to make changes in design which may not be included herin. A COMPLETE LINE OF MOTOR DRIVES PATENTED © 1997 KB Electronics, Inc.
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TABLE OF CONTENTS Section Page i. Safety Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 I. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 II. Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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i. SAFETY WARNING! — PLEASE READ CAREFULLY This product should be installed and serviced by a qualified technician, electrician or electrical maintenance person familiar with its operation and the hazards involved.
PAGE 8
I. OPERATION. The APRM®-PC provides anti-plug instant reverse and solid state dynamic braking. It has been specifically designed for installation into the KBPC-240D speed control. The patented circuitry senses armature voltage and permits armature switching to take place only when current levels are near zero. This eliminates contact arcing normally associated with relay reversing circuits. Braking is achieved via an electronic circuit utilizing an SCR and brake resistor.
PAGE 9
III. MOUNTING. 1. Mount the APRM®-PC on the 4 bosses located on the inside cover of the KBPC-240D using the four (4) # 6-32 screws provided. Position the APRM so that the brake resistor is toward the bottom of the cover. Be sure not to trap any wires under the APRM mounting bracket. (See fig. 1.) FIG. 1 – APRM® MOUNTED IN THE KBPC-240D 2. To mount the FWD-BRK-REV switch in the KBPC first remove the rubber plug in the FWD-BRK-REV position by unscrewing the retainer nut on the inside cover. (See fig. 3 p.
PAGE 10
5. FWD-BRK-REV switch remote mounted. It is possible to operate the control with a remote FWD-BRK-REV switch or with a remote relay. Carefully remove the three switch wires: S1, S2, S3 from the APRM®. Wires may be extended for remote operation, but it is suggested that a shielded cable be used. (See table 1 APRM ® Operation, p. 2.) IV. WIRING. Do not wire control with AC line connected. 1. Carefully remove from the KBPC main PC board the 2 jumpers, J8A (connects A1A and A1B) and J8B (connects A2A and A2B).
PAGE 11
FIG. 3 – SWITCH MOUNTING TABLE 3 – APRM® TO PC CONNECTIONS APRM® Wire Color Terminal Position on KBPC PC Board Red A1A Orange A1B HEX FACENUT Black A2A SWITCH BODY White A2B Gray I1 White / Black I2 Yellow F1* RUBBER BOOT COVER FIG. 4 – REMOTE RELAY CONTACTS *Note: Newer models contain a connector on the yellow APRM® lead. Observe correct polarity and insert the plug onto the mating connector just behind terminal block TB2. (See fig. 5, p.
PAGE 12
FIG. 5 – INTERNAL WIRING DIAGRAM To avoid erratic operation do not bundle AC line and motor wires with reversing, potentiometer, voltage following, enable, inhibit or other signal wiring. Use shielded cables on all signal wiring over 12" (30 cm) – Do not ground shield. Note: Reversing switch can be remotely mounted.
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FIG.
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V – LIMITED WARRANTY For a period of 18 months from date of original purchase, KB will repair or replace without charge devices which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied.