Milliliter OEM Pump Module Users Manual Model #78-2910 Publication # 5417-003 Rev.
WEEE/RoHS Compliance Statement EU Directives WEEE and RoHS To Our Valued Customers: We are committed to being a good corporate citizen. As part of that commitment, we strive to maintain an environmentally conscious manufacturing operation. The European Union (EU) has enacted two Directives, the first on product recycling (Waste Electrical and Electronic Equipment, WEEE) and the second limiting the use of certain substances (Restriction on the use of Hazardous Substances, RoHS).
KDS Milliliter OEM Module Table of Contents SUBJECT PAGE NO. General Information - Warranty and Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 General Safety Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6 Introduction: Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KDS Milliliter OEM Module General Information Serial Number All inquires concerning our product should refer to the serial number of the unit. Serial numbers are located on the underside of the mounting plate. Calibration All syringe pumps are designed and manufactured to meet their performance specifications at all rated voltages and frequencies. Warranty KD Scientific warranties this instrument for a period of one year from date of purchase.
KDS Milliliter OEM Module General Safety Summary Please read the following safety precautions to ensure proper use of your modular syringe pump. To avoid potential hazards and product damage, use this product only as instructed in this manual. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. TO PREVENT HAZARD OR INJURY: Use Appropriate Power Supply Use only an approved power supply.
KDS Milliliter OEM Module General Safety Summary (continued) PLACE PRODUCT IN PROPER ENVIRONMENT Environmental Conditions: - Indoor use only - Temperature 5˚C to 40˚C (40˚F to 104˚F) - Humidity 20% to 80% RH - Well Ventilated Room - Altitude up to 2000 m - DC Voltage Fluctuation not to Exceed +/- 5% of Nominal - Transient Over voltage Category II - Pump is Rated Pollution Degree I OBSERVE ALL WARNING LABELS ON PRODUCT Read all labels on product to ensure proper usage.
KDS Milliliter OEM Module Introduction THEORY OF OPERATION: The “mL” OEM Pump Module is designed as a highly precise, single-syringe infusion/ withdrawal pump module capable moderate to high back pressures. The module includes a mechanism, hardware, power supply and user interface cable. There is no keypad or display for this module: it must be connected to a PC.. Typically, the “mL” OEM Pump Module holds one syringe of most makes, from 0.5 µl to 60 ml.
KDS Milliliter OEM Module Introduction (continued) STALL DETECTION The motor is monitored by an optical encoder to confirm the programmed movement. If the back pressure increases due to jamming or flow restriction, then the motor may stall. Stall detection by the encoder results in a pump shutdown. NON-VOLATILE MEMORY All operational settings are stored in non-volatile memory for convenience, and are used to set the pump when first powered on.
KDS Milliliter OEM Module Installation LOCATION REQUIREMENTS FOR THE SYRINGE PUMP • A sturdy, level, clean and dry surface • Minimum of one inch (2.5cm) clearance around the pump • Appropriate environmental conditions • Mount into an appropriately rated enclosure or cabinet • Required clearance below mounting panel: 2.00” (5cm). LOADING THE SYRINGE 1. Release the syringe pusher (2) by pressing the bronze button (1) on the side of the pusher. 2.
KDS Milliliter OEM Module Operation GETTING STARTED Plug one end of the power cable into P8 connection on board. Connect communication cable from PC to J1 connector. Refer to page 6 of this manual to reference the board connections. WORKING WITH THE PUMP The safest way to use the “ML” OEM Pump Module is in the volume dispense mode. The pump will automatically stop when target volume is dispensed. Enable must be tied to ground (Hardwire P7-3 to P7-4 or connect through switch).
KDS Milliliter OEM Module Protecting Small, Fragile Syringes The “mL” OEM Pump Module will hold micro liter size syringes down to 0.5µl size. These small syringes have fine wire plungers that may be damaged if allowed to bottom out. The limit switches for the “mL” OEM Pump Module can be adjusted by loosening the mounting hardware which attaches the switch to the base plate bracket, moving the switch to the desired location, and re-tightening the switch mounting hardware.
KDS Milliliter OEM Module HYPER-TERMINAL: Terminal Emulation Software REMOTE CONTROL VIA THE RS-232 INTERFACE USING HYPERTERMINAL* * Normally included with most Windows® operating systems. Milliliter Modular Syringe Pump Component 1. Connect the RS-232 cable between the “µL” OEM Pump Module RS-232 IN port and a PC’s serial port. 2. On the PC (running a Microsoft Windows Operating System), select START – PROGRAMS – ACCESSORIES – HYPERTERMINAL – HYPERTERMINAL to start the HyperTerminal application.
KDS Milliliter OEM Module HYPER-TERMINAL: Terminal Emulation Software (continued) You may want to save the setup information under a descriptive filename. 4. At the PC, launch HyperTerminal with the above setup specifications (if it is not already running). Type PROM? at the PC keyboard and verify that the pump module's version is displayed at the PC terminal. 5. Type RUN to start the pump; type STOP to stop the pump. After starting the pump, > should be displayed, indicating pump is infusing.
KDS Milliliter OEM Module Appendix A: Specifications Accuracy ±1.0% Reproducibility ±0.5% Number of Syringes One Syringe Sizes 0.5µL (min), 50/60 mL B-D Plastic (max) Flow Rate: Minimum 0.001µL/hr (w/ 0.5µL syringe (0.103mm dia.)) Maximum 44.283 mL/min (w/ 50/60 mL syringe (26.7mm dia.)) Linear Force 25lbs (peak min.) Adjustable Drive Motor: 0.9° Stepper Control Constant Current Drive, 0.50A peak per phase 1/4 & 1/16 stepping Drive Ratio 2.
KDS Milliliter OEM Module The pump is set to the following default parameters on power-up and after an external enable command. DEFAULT SETTINGS Syringe Diameter: 2.300 mm Rate: 3.000 ul/min Range: ul/min Force: 100% Address: 00 Baud Rate: 9600 I/O Specifications: Inputs RUN/STOP This is an active low, TTL level input, pulled up to +5V through a 10K ohm resistor. It is ESD protected through a TVS device and filtered with a 0.1uF capacitor to ground.
KDS Milliliter OEM Module Appendix B: Syringe Inside Diameter Terumo Size Diameter 3 cc 8.95 mm 5 13.00 10 15.80 20 20.15 30 23.10 ––––––––––––––––––– Sherwood–Monoject Plastic Size Diameter 1 cc 4.65 mm 3 8.94 6 12.70 12 15.90 20 20.40 35 23.80 60 26.60 ––––––––––––––––––– Stainless Steel Size 2.5 cc 8 cc 20 cc 50 cc Diameter 9.525mm 19.130 28.600 Becton Dickinson Plastic “Plasticpak” Size Diameter 1 cc 4.78 mm 3 8.66 5 12.06 10 14.50 20 19.13 30 21.70 50/60 26.
KDS Milliliter OEM Module Appendix C: Flow Rates nominal nominal syringe diameter ul/hr size (mm) min max min 0.5 µ 0.103 0.001 39.840 0.001 0.664 0.001 .0398 0.001 0.001 1µ 0.150 0.002 84.481 0.001 1.408 0.001 0.084 0.000 0.001 2µ 0.210 0.003 165.602 0.001 2.760 0.001 0.165 0.001 0.003 5µ 0.330 0.007 408.963 0.001 6.816 0.001 0.408 0.001 0.007 10 µ 0.460 0.013 794.581 0.001 13.243 0.001 0.794 0.001 0.013 25 µ l 0.730 0.033 1999.999 0.001 33.352 0.
KDS Milliliter OEM Module Appendix D: Serial Communication COMMANDS, QUERIES AND RESPONSES After each transmission to the pump terminating with a CR character (ASCII 13), the pump enters remote mode and responds with the character sequence: CR LF PROMPT The prompt characters indicate the status of the pump as follows: prompt meaning ASCII code : Stopped (ASCII 58 decimal) > Running forward (ASCII 62 decimal) < Running reverse (ASCII 60 decimal) * Stalled (ASCII 42 decimal) *I Infuse Limit sw
KDS Milliliter OEM Module Appendix D: Serial Communication (continued) COMMANDS WITH NUMBERS ratew nnnnn u/u Set withdrawal rate dia nn.nn Set syringe diameter in mm.
KDS Milliliter OEM Module Appendix D: Serial Communication ***Note: Adjustable force settings Force 7 lbs. min. 0% 20% 40% 60% 80% % Force (Current) Due to differences in mechanical drug forces, we do not recommend operating the pump below 40% force level.
KDS Milliliter OEM Module Appendix E: Optional – Daisy-Chaining The RS-232 Connection to the first board in the daisy-chain is made through the 9-pin D-Sub connector or RJ-11 input (J1). Use an appropriate adapter to connect a 9-pin or 25-pin DSub at a PC to the RJ-11 input. A straight-through RJ-11 to RJ-11 cable is used to connect from the RJ-11 output (J2) of the first board to the input of the next board in the daisy-chain.
KDS Milliliter OEM Module Appendix F: Packing list & Optional Accessories PACKING LIST 1) Main Unit 2) Universal input 100/250 VAC, 50/60 Hz, 18 watt power supply 3) Line Cord 4) RS-232Communications cable 5) I/O & E-Stop Cable 6) Power Connection Cable 7) User documentation 8) 6 oz. tube of grease 9) Allen wrench OPTIONAL ACCESSORIES Part No.
Declaration of Conformity KDS Milliliter OEM Module In Accordance with ISO/IEC Guide 22 and EN 45014 Manufacturer: KD Scientific Inc. 84 October Hill Rd. Holliston, MA 01746-1388 U.S.A.Phone: (508) 429-6809 We herewith declare that the following product: Product Name: Model No.
