CUSTOM PASTA SYSTEM ELECTRIC SERVICE MANUAL ™ KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1-800-KEATING www.keatingofchicago.
This operating, installation, and service manual should be given to the user. The operator of the Custom Pasta™ System should be familiar with the functions and operation of the cooker. This manual must be kept in a prominent, easily reachable location near the Pasta System. POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT WARNING FOR YOUR SAFETY Do not store flammable liquids near this or any other appliance. WARNING Improper installation can cause damage, injury or death.
TABLE OF CONTENTS SECTION I SPECIFICATIONS . . . . . . . . . . . . . . 1 SECTION V SERVICE AND PARTS INFORMATION Auto-Fill System . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 SECTION II INSTALLATION Shipment and Transit . . . . . . . . . . . . . . . . . . . . . . . .1 Cooker Heating Section . . . . . . . . . . . . . . . . . . . . . .5 Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 A.
I INTRODUCTION MODEL VARIATIONS Basket-Lift Model: Basket-Lift Model Pasta Systems come with all the same features as the standard models. The Basket-Lift mechanism lowers the baskets of food into the water when the timer button is pressed and raises the baskets when the cooking cycle is complete. Split baskets are required for these models. GENERAL Keating Electric Custom Pasta™ Systems are designed to give maximum production efficiency, delivering high quality food products.
• Keating Custom Pasta™ Systems are intended for other than household use. • ALWAYS instruct new employees on proper pasta system operation. • A Custom Pasta System™ should be operated ONLY by properly trained personnel. • ALWAYS turn pasta system off each night. • ALWAYS turn pasta system off at customer power panel before servicing. • NEVER leave a pasta system unattended during operation. • NEVER move a pasta system when full of hot water.
POSITIONING RESTRAINING DEVICES CLEARANCES Back Right Side Left Side Combustible Construction 6" 6" 6" WARNING Non-Combustible Construction 0" 0" 0" The pasta cooker must be no closer than 6" from any combustible material. When placed under an exhaust hood with a fire retardant system it must comply with ANSI/UL 507-(Latest Edition) and ANSI/NFPA 96(Latest Edition).
difference will increase the possibility of a boil over and cause the pasta cooker to short cycle. The recommended starting temperatures for the cooker are 212°F (98.8°C) for the primary and 190°F (87.8°C) for the secondary thermostat. Using these settings with the knowledge of the operation of this system, the user can fine tune the settings to fit his specific operation. In most cases the health department will not allow a direct connection between the cooker drain and the floor receptical.
procedures below for your model. 5. Start the timer. Basket(s) will automatically lower into the Pasta System vessel. NOTE: Use of sodium chloride during the cooking process will have a detrimental effect on the cooker tank and will void the warranty. OPERATION OF THIS PASTA SYSTEM SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES. USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM. NEVER OVERFILL BASKETS.
3. Drain water from Pasta System. NOTE: If power switch does not turn off timers, the unit must be unplugged (two people may be needed). 4. Fill Pasta System vessel with water. See page 7 – Filling. The timer will turn ON and the display will now be indicating UNDER NO CIRCUMSTANCES SHOULD THE PASTA SYSTEM BE LEFT UNATTENDED DURING BOIL-OUT. TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES.
contacts will open, the display will flash, and the audible alarm will sound. To cancel the audible alarm, press any button. WHEN THE WATER LEVEL FALLS BELOW THE BOTTOM WATER SENSOR THE HEATING ELEMENTS WILL TURN OFF. IF THEY CONTINUE TO HEAT, TURN THE MAIN POWER SWITCH OFF AND CHECK AUTO-FILL SYSTEM. C. PAUSE FEATURE To pause a cycle in progress, press any button. The relay output contacts will open, the display will flash, and the countdown will pause. To resume the countdown, press any button.
CLEAN THE SENSORS THOROUGHLY. IF THE PROBLEM STILL OCCURS, HAVE THE WATER AUTO-FILL SYSTEM CHECKED BY A QUALIFIED SERVICE TECHNICIAN. B. The Water Auto-Fill and Low Water Safety ShutOff Systems The water supply connection, located at the bottom rear of the Pasta System and marked water, is a standard 3/8” female pipe connection. The water pressure should be between 20-60 psi. If the pressure exceeds 60 psi, a pressure regulator must be used. The water temperature must not exceed 150°F(65.6°C).
V SERVICE AND PARTS INFORMATION WARRANTY REPAIRS Keating’s warranty begins with the date of isntallation. In the even that your Pasta System, under warranty, needs repairs other than routine maintenance or cleaning, you are requeted to contact Keating of Chicago Inc. at 1-800-KEATING before calling a local service company. THE COOKER MUST BE DISCONNECTED FROM ITS POWER SOURCE OR SHUT DOWN AT THE BREAKER PRIOR TO SERVICE.
VI SERVICE DIAGNOSIS TROUBLE SHOOTING The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company. Call 1-800-KEATING if you need assistance in locating a qualified service company. COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) Water always filling 1. Clean sensors thoroughly with brush and vinegar. 2. Adjust the sensitivity of the B Board (for the top sensor) fully clockwise. 3.
COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) Unit is out of power 1. Check electrical connection. 2. Check fuses. 3. Check Hi-Limit control. PROBLEM PROBABLE CAUSE SOLUTION Pasta Cooker has poor recovery or runs cold. a.Over-filling baskets. a.Don’t overfill baskets. Contactor chatters. b.Thermostat out of calibration. b.Calibrate thermostat. See page 4 - Calibration. c. Element is faulty. c. Replace element. d.Thermostat is faulty. d.Replace thermostat. e.Contactor is faulty. e.
VII PARTS LIST CUSTOM PASTA SYSTEM ELECTRIC CONTROL PANEL ASSEMBLY Fig 7-1 Custom Pasta System Electric Control Panel ITEM # DESCRIPTION QTY PART # 1 2 3 INDICATING LIGHT, AMBER, POWER ON TOGGLE SWITCH– MAIN ON-OFF INDICATING LIGHT, GREEN, THERMOSTAT HEATING 1 2 2 031624 004499 010682 4 5 INDICATING LIGHT, WATER FILLING MANUAL WATER FILL BUTTON NUT WITH BOOT 1 1 1 009256 004304 009389 6 DIGITAL TIMERS 2 056921 7 14" BASKET LIFT TIMER (Not Shown) THERMOSTAT 2 2 023709 031466 THERMOSTAT
PARTS LIST FOR CUSTOM PASTA SYSTEM™ ITEM 1 1 2 2 2 4 4 5 6 ITEM DESCRIPTION MODELS PART # HEATING ELEMENT 220V 6500W 14" ONLY 018668 HEATING ELEMENT 18" & 20" ONLY 004353 DRAIN VALVE – 1" FRONT 14" ONLY 026813 DRAIN VALVE HANDLE – 1" FRONT 14" ONLY 016387 1 DRAIN VALVE – 1 /4" FRONT 18", 20" & 24" 016346 TERMINAL BLOCK – 600V 3P 175AMP 034381 CIRCUIT BREAKER 40AMP 1P 012129 FUSE 300V 3AMP 004334 SOLENOID VALVE 18", 20" & 24" 037033 CONTACTOR 110V 3P 50AMP 016346 TRANSFORMER, STEPDOWN, 004376 220-110
PARTS LIST FOR 14" DROP-IN CUSTOM PASTA SYSTEM DESCRIPTION QTY PART# THERMOSTAT DIAL PLATE 2 034975 AMBER INDICATING LIGHT 1 031624 GREEN INDICATING LIGHT 2 010682 BLUE INDICATING LIGHT 1 009256 PUSH BUTTON MOMENTARY SWITCH 1 004304 TOGGLE SWITCH – ON-OFF 2 004499 THERMOSTAT KNOB 2 004163 THERMOSTAT 2 031466 HEATING ELEMENT 2 002761 DRAIN VALVE – 1" FRONT 1 026813 DRAIN VALVE HANDLE – 1" DRAIN 1 016387 QTY PART# PARTS LIST FOR 18" CUSTOM PASTA SYSTEM DESCRIPTION HEATI
VIII WIRING DIAGRAMS 14" ELECTRIC PASTA 2-THERMOSTAT WIRING DIAGRAM (WITHOUT TIMERS) 16
14" ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM 17
18" & 20" ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM 18
18" ELECTRIC PASTA 2-THERMOSTAT WIRING DIAGRAM (WITHOUT TIMERS) 19
LIMITATIONS OF LIABILITY 100% 80% 60% 40% 20% 10% AND CONDITIONS KEATING OF CHICAGO, INC., 1-800-KEATING KEATING WWW.KEATINGOFCHICAGO.COM REFILE/warranty 8/07 All repair services under this Limited Warranty must be authorized by Keating or performed at Keating. Authorization may be obtained by calling 1-800-KEATING within the Continental United States, Alaska, Hawaii, Puerto Rico and Canada during normal business hours (8 a.m. through 5 p.m. Central Time, Monday through Friday).
SERVICE INFORMATION If you have a service related question call 1-800-KEATING. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. 8901 W. 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 FAX: (708) 246-3100 Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com *As continuous product improvement occurs, specifications may be changed without notice.
