KeContact P20 / P30 Installation manual (for the specialist)
Comments to this manual In this manual you will find warnings against possible dangerous situations. The used symbols apply to the following meanings: WARNING! Indicates a potentially hazardous situation which, if not avoided could result in death or serious injury. CAUTION! Indicates a potentially hazardous situation which, if not avoided may result in minor or moderate injury. ATTENTION Indicates a situation which, if not avoided could result in property damage.
Disposal information The symbol with the crossed-out waste container means that electrical and electronic devices including their accessories must not be disposed of in the household garbage. You can find more information about this directly on the product, in the operating manual or on the packaging. The materials are recyclable in accordance with their labeling. You can make an important contribution to protecting our environment by reusing, renewing and recycling materials and old appliances.
Contents Contents 1 Important information ............................................................................................................. 5 1.1 1.2 1.3 1.4 2 3.3 General criteria for the site selection ........................................................................... Specifications for the electrical connection .................................................................. 3.2.1 General .........................................................................................
Important information 1 en Important information 1.1 Safety information WARNING! ● Electrical hazard! Installation, commissioning and maintenance of the charging station must be performed by correctly trained, qualified and authorized electricians(1) who are fully responsible for the compliance with existing standards and installation regulations. Please observe that an additional overvoltage protection can be required by vehicles or national regulations.
Important information ATTENTION Risk of damage! ● Make sure that the charging station is not damaged by improper handling (anchoring, housing cover, socket, inner parts etc.). ● Do not open the connector panel cover in the rain or when mounting outdoors. ● Risk of breaking the plastic housing! - Countersunk screws may not be used for the mounting! - The washers supplied must be used. - Do not tighten the mounting screws with force. - The mounting surface must be completely level (max.
Important information 1.2 en Intended use The device is a "charging station" for the indoor and outdoor area which can be used to charge electrically operated vehicles (e.g. electric automobiles). The charging station is designed for installation on a wall or in a floor-mounted column. The respective national regulations must be observed with regard to the installation and connection of the charging station.
Important information 1.4 Product description Example KC-P30-ES240030-000-xx Product description Type plate See top of device Product family KC Product type / Version P20 / P30 KeContact Charge Point Design versions Basic versions E E…Europe Cable / Socket S S…Socket C…Cable 2 1…Type 1 2…Type 2 S…Shutter 4 1…13A 2…16A 3…20A 4…32A 00 00…no cable 01…4m straight 04…6m straight Electronics 3 0...e-series 1...b-series 2...c-series 3...
Variant overview 2 en Variant overview Base model with socket (Type 2)… [A]…Status LED [B]…Standard socket (variants possible) [C]…Housing cover Base model with charging cable Type 1, Type 2)… [A]…Status LED [B]…Parking bay for charging connector [C]…Housing cover [D]…Bracket for charging cable Storing the charging connector/charging cable… If no charging procedure is being performed, the charging connector can be plugged into the parking bay [B] for safe storage.
Variant overview RFID sensor The RFID sensor [R] is used for touchless authorization of a user with MIFARE cards or tags according to ISO14443. Key switch The key switch [S] is used for authorizing a user with a key. Additional optional equipment ● Network capability ● Switch contact (for control of external additional equipment) ● Enable input for ripple control receivers, time switches, etc. (this allows time-controlled charging of the vehicle.
Installation guidelines 3 3.1 en Installation guidelines General criteria for the site selection The charging station was constructed for the indoor and outdoor area. Accordingly it is necessary to ensure the installation conditions and the protection of the device at the installation site. ● Take into account the local electrical installation regulations, fire prevention measures and accident prevention regulations as well as emergency routes at this site.
Installation guidelines 3.2 Specifications for the electrical connection 3.2.1 General The charging station is set to 10 amps in the delivery state. Set the maximum current using the DIP switches to match the installed line circuit breaker (see Chapter "↪ 4.6 DIP switch settings [31]"). The power supply line must be hardwired to an existing domestic installation and correspond to the nationally applicable legal conditions.
Installation guidelines 3.2.2 en Differing Z.E.-Ready / E.V. Ready requirements ● In the event that the internal switching element (contactor) is no longer able to open, an additional switch-off capability must be realized. This can be realized with the switch contact output [X2] (for details see Chapter "↪ 4.5.4 Switch contact output [X2] (excluding e-series) [27]"). ● No 13A charging cables may be used.
Installation guidelines 3.3 Space requirements Space requirement… For device versions with optional cable hanger, additional free area y for the charging cable to be used is to be accounted for. If several charging stations are installed adjacent to each other, a distance of at least 200 mm between charging stations must be complied with.
Installation 4 en Installation Scope of delivery e-series Others Charging station 1 pieces 1 pieces Cable hanger (for versions with charging cable) 1 pieces 1 pieces Installation manual (for the specialist) 1 pieces 1 pieces User manual (for the end customer) 1 pieces 1 pieces Drilling template 1 pieces 1 pieces Keys for cylinder lock (optional) - 3 ST RFID card (optional) - 1 pieces [1] Cable gland M32x1.5, black (clamping area 10–21mm) 1 pieces 1 pieces [2] Locknut M32x1.
Installation 4.1 Installation requirements ● Before beginning the installation, the installation guidelines must be observed. ● Contact person on-site (for access to the mains disconnector in the electrical distribution panel board). ● The electrical connection (power supply line) must be prepared. ● Acclimatization: For a temperature difference of more than 15°C between transport and installation site, the charging station should be allowed to acclimatize unopened for at least two hours.
Installation 4.2 4.2.1 en Preparing the housing Removing the housing cover Cover screws… Unscrew the two cover screws [S] on the bottom side of the housing cover. Removing the housing cover… (1) Pull the housing cover down slightly. (2) Slide the housing cover up slightly to unhinge it.
Installation 4.2.2 Removing the connector panel cover Removing the connector panel cover Unscrew the four screws that mount the connector panel cover and remove the connector panel cover. Take the silica bag out of the terminal panel and dispose of it properly. 4.
Installation 4.3.1 en Cable insertion from above - surface cable routing A ... Cable gland M32 (power supply line) B ... Cable gland M16 (for control line/Ethernet) C ... Cable gland M16 (for control line/Ethernet) 4.3.2 Cable insertion from behind - flush-mounted cable routing A ... Feedthrough/double-membrane seals M32 (power supply line) B ... Feedthrough/double-membrane seals M20 (for control line/Ethernet) C ...
Installation 4.4 Mounting the charging station Installation materials The included installation material (excluding e-series) is suitable for cement, brick and wood (without anchors). For other surfaces, a suitable method of installation must be selected. Depending on the device model or for special materials, the installation materials must be provided by the customer. A proper installation is absolutely necessary and lies outside of the scope of responsibility of the KEBA AG.
Installation en Water drainage The water drainage from the top side to the rear side of the charging station must be ensured. Therefore, observe the following: ● Only a vertical installation of the charging station is permitted. ● The charging station must be mounted at an angle of 90° (no inclination is permitted!). Mounting the charging station… Turn the hanger bolts into the anchors until the thread still protrudes approx. 2 cm ('x').
Installation 4.5 Electrical connection 4.5.1 Connection overview with opened connector panel cover 1 ... Mains connection phase conductor 1 2 ... Mains connection phase conductor 2 T1 ... Service button LED ... Status LED (internal) 3 ... Mains connection phase conductor 3 X1 ... Enable input N ... Mains connection N conductor X2 ... Switch contact output PE ... Mains connection PE conductor X3 ... Ethernet2 connection (RJ45) F1 ... Fuse holder X4 ...
Installation 4.5.2 en Connecting the power supply line Running the power supply line (surface cable routing) Run the supply line from ABOVE as shown in the figure. [M]… Cable sheathing Running the power supply line (flush-type cable routing) The power supply cable must be run as shown through the feedthrough/double-membrane seal [DMS]. ● Make sure that the double-membrane seal fits cleanly against the cable sheathing.
Installation Connecting the power supply line Shorten the connection wires to the appropriate length; these should be kept as short as possible. The PE conductor must be longer than the remaining conductors! Strip approx.12 mm from the connection wires. Core-end sleeves are recommended for fine stranded wires. Carry out the connection of the power supply line [L1], [L2], [L3], [N] and [PE].
Installation en Opening the power supply terminal… Using moderate force, press the screwdriver straightly into the terminal until the contact opens completely. The angle of the screwdriver changes while pressing in the terminal. Connecting wires… Insert the stripped connection wire into the power supply terminal. Closing the power supply terminal… Pull the screwdriver out of the terminal completely in order to close the contact. Check that the connection wire is tight.
Installation 4.5.3 Enable input [X1] (excluding e-series) The enable input is equipped for use with a potential-free contact. Using the enable input, it is possible to control the charging station using external components (e.g. external key switches, ripple control receiver of the energy supplier, house control, time switches, combination lock, photovoltaic system etc.).
Installation 4.5.4 en Switch contact output [X2] (excluding e-series) The switch contact output (signal contact) is a potential-free relay contact and can be used as a charging status display (default) or contactor monitoring. Circuit diagram: ● Safety extra-low voltage Vcc < 50 VAC ● F ≤ 0.5A current-limiting protective equipment Logical function: Charging status display / DSW1.2 = OFF (default) X2 = closed Charging station is ready for operation and no vehicle is connected.
Installation Example (supplement to the circuit diagram): The switch contact output can be used to switch off the charging station (disconnect the current) by means of an overriding disconnect solution. -Q1 ... Main switch -Q2 ... Line circuit breaker + RCD circuit breaker -Q3 ... Contactor/relay -F1 ... Current-limiting equipment -U1 ... Undervoltage trigger -X2 ... Switch contact output 4.5.
Installation 4.5.6 en Ethernet1 connection [ETH] (optional) WARNING! Danger from compensation currents on shielding! Compensation currents flowing through shielding in extended systems can lead to damage to the interfaces and hazards when working on the data lines. ● Any measures (such as connecting to a shared distribution board, expanding a TN-S network, etc.) should be discussed with the person responsible for building services.
Installation LSA+® insertion tool Original KRONE insertion tool with solder-free and stripping-free connection of the wires and simultaneous trimming of the residual lengths. Preparing the connection cable Strip the connection cable approximately 6 cm. Fold back approx. 1 cm of shielded braiding completely and wrap it with conductive adhesive textile tape. Connecting the cable Fix the connecting cable at the point of the wraparound shielding braid in the cable clamp [K].
Installation 4.6 en DIP switch settings Changes to the DIP switch settings only become effective after a restart of the charging station! To do this, press the [service button] for 1 second or switch the power supply voltage off/on. DIP switches… The DIP switches are used for the addressing and configuring the charging station and are located under the connector panel cover.
Installation Only one maximum value, which is smaller or equal to the operating current according to the type plate, can be set with the following DIP switches: SETTING THE AMPERAGE (DSW1) (*1) Current DIP-Switch Figure D1.6 D1.7 D1.8 10A OFF OFF OFF 13A ON OFF OFF 16A OFF ON OFF 20A ON ON OFF 25A OFF OFF ON 32A ON OFF ON (*1) Preset maximum charging current value for the vehicle (Control Pilot Duty Cycle). OBTAIN IP ADDRESS VIA DHCP (NO ADDRESSING) (*2) DSW2.1 to DSW2.
Installation en USE FIXED IP ADDRESS (*2) DSW2.1 to DSW2.4 / DSW2.5=OFF / DSW2.6=ON Since multiple charging stations are located in a network; the charging stations must be addressed. Addressing is done using the DIP switches DSW2.1 to DSW2.4. The settable Ethernet addresses start at 10 + DIP switch setting. With 4-bit addressing, the addresses 11 to 26 can be used [192.168.25.xx]. Example for address "17": DSW2.1 = Address bit 20 (value=1) DSW2.2 = Address bit 21 (value=2) DSW2.
Installation 4.7 Commissioning General commissioning process 1) Remove all residual installation and connection materials from the connection area. 2) Before commissioning, check all screw and terminal connections for tightness. 3) Check whether all unused cable screw connections are properly sealed with blind plugs or dummy screw fittings. 4) Ensure that the voltage of the power supply line is switched on. The status LED (LED bar) should start to slowly flash green after 15-20 seconds.
Installation 4.7.2 en Safety checks Before the initial use, check the effectiveness of the safety measure(s) of the system according to the nationally applicable regulations (e.g.:ÖVE/ÖNORM E8001-6-61, DIN VDE 0100-600:2008-06 "Checks,...")! Electrical systems or devices must be checked by the installer of the system or device before their initial operation. This also applies for the expansion or modification of existing systems or electrical devices.
Installation 4.7.4 Mounting the connector panel cover Mounting the connector panel cover Insert the connector panel cover again. Mount the connector panel cover again using the four screws. Enclosure marking Tighten the 4 screws until the enclosure marking on the connector panel cover is flush with the enclosure. The connector panel cover must seal the enclosure properly. Self-tapping screws require more force (min. 2.5 Nm to max. 5 Nm).
Installation 4.7.5 en Mounting the housing cover Fitting the housing cover… Fit the housing cover at the top and push the cover downwards slightly. Make sure that the housing cover is seated correctly at the top in the housing guides. Mounting the housing cover… Then fold the housing cover to the rear. The housing cover must glide into the guides without considerable resistance. Make sure that the housing cover is seated correctly on all sides in the housing guide.
Additional technical instructions 5 5.1 Additional technical instructions Programming RFID cards (optional) Note If you have a device version with RFID function, then please follow the programming instructions in the "Authorization functions" manual. 5.
Additional technical instructions 5.
Additional technical instructions 5.5 Technical data Electrical data Cable feed: Surface cable routing or flush-type cable routing Connection cross-section: Minimum cross-section (depending on the cable and the laying system): - 5 x 2.5 mm² (16 A nominal current) - 5 x 6.0 mm² (32 A nominal current) Supply terminals: Connection line: - Solid (min.-max): 0.2 – 16 mm² - Flexible (min.-max): 0.2 – 16 mm² - AWG (min.-max): 24 – 6 - Flexible (min.-max) with wire end sleeve without/with plastic sleeve: 0.
Additional technical instructions en Interfaces Enable input [X1]: Enable input for external authorization: Connection line: - Cross section (min.-max): 0.08 – 4 mm² - AWG (min.-max): 28 – 12 Potential-free switch contact output [X2]: Safety extra-low voltage <50 VAC 50/60 Hz External current limiting max. 0.5 A Connection line: - Cross section (min.-max): 0.08 – 4 mm² - AWG (min.
Additional technical instructions 5.
Index en Index C L Cable feed from the rear .................................... 19 Line circuit breaker ............................................. 12 Cable insertion from above - surface cable routing . 19 M CE Declaration ................................................... 42 Mains disconnector ............................................ 12 Charging station with charging cable ................... 9 Mounting the charging station ............................ 20 Charging station with socket .
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