Single-Ended Aluminum Electrolytic Capacitors ESG, +105°C Overview Applications The KEMET ESG single-ended aluminum electrolytic capacitors are designed for long life (5,000 hours) and high reliability applications. Typical applications include electronic ballast, power supplies, and long-life equipment.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Ordering Options Table Diameter Length Packaging Type Lead Type Lead Length (mm) Lead and Packaging Code 20/15 Minimum AA Standard Bulk Packaging Options 4 – 22 All Bulk (bag) Straight Tape & Reel 4–5 4–8 4–8 10 All Tape & Reel Formed to 2.5 mm H0 = 16 ±0.75 LA All Tape & Reel 2.5 mm lead spacing H0 = 18.5 ±0.75 KA All Tape & Reel Formed to 5 mm H0 = 16 ±0.75 JA ≤ 20 Tape & Reel Straight H0 = 18.5 ±0.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Dimensions – Millimeters TERMINAL END VIEW SIDE VIEW L LL+ D Size Code H9 H2 H8 H4 H5 L3 L4 M5 M7 M1 M9 M2 M3 N4 N5 N1 N2 N3 Q3 Q4 Q5 P d LL− D L p d LL+/LL- Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance 10 10 10 10 10 13 13 16 16 16 16 16 16 18 18 18 18 18 22 22 22 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 12.5 15.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Performance Characteristics Item Performance Characteristics 4.7 – 330 µF Capacitance Range 3.3 – 100 µF ±20% at 120 Hz/20°C Capacitance Tolerance 160 – 400 VDC Rated Voltage 450 – 500 VDC 5,000 hours (see conditions in Test Methods & Performance) Life Test -40°C to +105°C Operating Temperature -25°C to +105°C I = 0.06 CV (µA) +10 µA Leakage Current C = rated capacitance (µF), V = rated voltage (VDC).
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Test Method & Performance Conditions Temperature Test Duration Load Life Test Shelf Life Test 105°C 105°C 5,000 hours 1,000 hours If dimension is down size Endurance is 3,000 hours.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Table 1 – Ratings & Part Number Reference VDC VDC Surge Voltage Rated Capacitance 120 Hz 20°C (µF) Case Size D x L (mm) DF 120 Hz 20°C (tan δ %) RC 120 Hz 105°C (mA) LC 20ºC 2 Minutes (µA) Part Number 160 160 160 160 160 160 160 160 160 160 160 160 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 250 250 250 250 350 350 350 350 350 350 350 350 350 400 400 400 400 400 400 400 400 400 400 400 200 200 200 2
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Table 1 – Ratings & Part Number Reference cont'd VDC VDC Surge Voltage Rated Capacitance 120 Hz 20°C (µF) Case Size D x L (mm) DF 120 Hz 20°C (tan δ %) RC 120 Hz 105°C (mA) LC 20ºC 2 Minutes (µA) Part Number 400 400 400 400 400 400 400 400 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 450 450 450 450 450 450 450 450 500 500 500 500 500 500 500 500 500 50
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Mounting Positions (Safety Vent) In operation, electrolytic capacitors will always conduct a leakage current, which causes electrolysis. The oxygen produced by electrolysis will regenerate the dielectric layer but, at the same time, the hydrogen released may cause the internal pressure of the capacitor to increase. The overpressure vent, or safety vent, ensures that the gas can escape when the pressure reaches a certain value.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Application and Operation Guidelines Electrical Ratings: Capacitance (ESC) Simplified equivalent circuit diagram of an electrolytic capacitor The capacitive component of the equivalent series circuit, (equivalent series capacitance - ESC), is determined by applying an alternate voltage of ≤ 0.5 V at a frequency of 120 or 100 Hz and 20°C (IEC 384-1, 384-4). Capacitance Change vs.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Dissipation Factor tan δ (DF) Dissipation Factor tan δ is the ratio between the active and reactive power for a sinusoidal waveform voltage. It can be thought of as a measurement of the gap between an actual and ideal capacitor. reactive ideal δ actual active Tan δ is measured with the same set-up used for the series capacitance ESC.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Equivalent Series Inductance (ESL) Equivalent series inductance or self inductance results from the terminal configuration and internal design of the capacitor. Capacitor Equivalent Internal Circuit Equivalent Series Capacitance (ESC) Equivalent Series Resistance (ESR) Equivalent Series Inductance (ESL) Equivalent Series Resistance (ESR) Equivalent series resistance is the resistive component of the equivalent series circuit.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C L Re Co Impedance (Z) Impedance of an electrolytic capacitor results from a circuit formed by the following individual equivalent series components: Co Re L Ce Ce Co = Aluminum oxide capacitance (surface and thickness of the dielectric.) Re = Resistance of electrolyte and paper mixture (other resistances not depending on the frequency are not considered: tabs, plates, etc.) Ce = Electrolyte soaked paper capacitance.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Impedance (Z) cont’d Impedance as a function of frequency (sinusoidal waveform) for different temperature values can be represented as follows (typical values): Z (ohm) 10 µF 1,000 100 -40°C 10 20°C 85°C 1 0.1 0.1 1 10 100 1,000 10,000 F (K H z) Re is the most temperature-dependent component of an electrolytic capacitor equivalent circuit. Electrolyte resistivity will decrease if temperature rises.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Leakage Current (LC) cont’d As the oxide layer is regenerated in use, the leakage current will gradually decrease to its normal level. The relationship between the leakage current and voltage applied at constant temperature can be shown schematically as follows: I Where: VF = Forming voltage If this level is exceeded, a large quantity of heat and gas will be generated and the capacitor could be damaged.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Packaging Quantities Size Code H8 H4 H5 L3 L4 M5 M7 M1 M9 M2 M3 N4 N5 N1 N2 N3 Q3 Q4 Q5 Diameter (mm) Length (mm) 10 10 10 13 13 16 16 16 16 16 16 18 18 18 18 18 22 22 22 Bulk Auto-insertion Standard Leads Cut Leads Ammo 16 20 25 20 25 20 25 26 30 3,000 2,400 2,400 2,000 1,600 1,000 1,000 1,000 800 4,000 3,000 2,400 2,000 1,600 500 500 500 500 700 700 500 500 500 300 300 300 300 32 36 20 25 32 36 40 35 40 45 800 600 800 800 500 500 5
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Marking KEMET Logo Polarity Stripe (−) Rated Capacitance Rated Voltage (VDC) Date Code Series, Rated Temperature Month*/Year* Manufacturing Internal Codes *Y = Year Code 01 02 03 04 05 06 07 08 09 Year 2011 2012 2013 2014 2015 2016 2017 2018 2019 *M = Month Code 01 02 03 04 05 06 07 08 09 10 11 12 Month 1 2 3 4 5 6 7 8 9 10 11 12 Construction Insulating End Disc Insulating Sleeve Lead Aluminum Ca
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Taping for Automatic Insertion Machines Formed to 5 mm (Lead and packaging code JA and DA) +1.0 -1.0 P D L 1.0 Maximum P0 Straight Leads (Diameter: 4 – 8 mm) Lead and packaging code EA and KA P2 P2 1.0 Maximum P1 +0.5 Formed to 2.5 mm 4 5 4 5 Formed to 5 mm 6 8 4 5 Straight leads 6 8 10 p d d +0.8/−0.2 ±0.05 5–7 ≤7 >7 5–7 ≤7 >7 ≤7 >7 ≤7 >7 5–7 ≤7 >7 ≤7 >7 ≤7 >7 ≤ 20 2.5 2.5 2.5 5.0 5.0 5.0 5.0 5.0 5.0 5.0 1.5 2.0 2.0 2.5 2.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Lead Taping & Packaging Ammo Box Reel D H T Diameter 4 5 5 6.3 6.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C Construction Data The manufacturing process begins with the anode foil being electrochemically etched to increase the surface area and then “formed” to produce the aluminum oxide layer. Both the anode and cathode foils are then interleaved with absorbent paper and wound into a cylinder. During the winding process, aluminum tabs are attached to each foil to provide the electrical contact.
Single-Ended Aluminum Electrolytic Capacitors – ESG, +105°C KEMET Electronics Corporation Sales Offices For a complete list of our global sales offices, please visit www.kemet.com/sales. Disclaimer All product specifications, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed.
