OPERATING MANUAL 1920640 1712 EN Robot Gun Mount T2, T4
CONTENTS 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 6. Robot Gun Mounts T2 and T4. . . . . . . . ................................................. 3 Preface. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................................. 3 Identification.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................................. 4 CE marking. . . . . . . . . . . . . . . . . . . . . . . . . .
ROBOT GUN MOUNTS T2 AND T4 This document provides product information for the Kemppi Robot Gun Mount units T2 and T4. 2. PREFACE Congratulations on your purchase of this product. Used correctly, Kemppi products can significantly increase the productivity of your welding and provide many years of economical service. This operation manual contains important information on the use, maintenance, and safety of your Kemppi product.
IDENTIFICATION 5. Kemppi Robot Gun Mount T2 is used in industry and the trade for connecting the robot and the tool. This robot gun mount is a three-dimensionally acting safety cutout that is adaptable to all types of robots and handling machines via a robot flange. These operating instructions describe Kemppi Robot Gun Mount T2 only. Kemppi Robot Gun Mount T2 must be operated only as supplied or equipped with authentic Kemppi spare parts.
.4 Signs used in the documentation 5.6 Emergency instructions Items in the manual that require particular attention, to minimize damage and personal injury, are indicated with a three-level notification and warning system. Read these sections carefully, and follow the instructions. In the event of an emergency, immediately interrupt the following: • The power supply • The flow of compressed air Cables Note: These items give the user a useful piece of information.
5.8 Product safety If improperly used, the device can present risks to people and physical property. • Use the device in line with its designated use only. • Do not convert or modify the device to enhance its performance without appropriate authorization. • Using clean water, rinse work pieces that have been degreased with chlorinated solvents, to prevent the risk of phosgene gas forming. Do not place degreasing baths containing chlorine in the vicinity of the welding area.
TECHNICAL DATA – T2 This chapter contains the technical data for the gun mount. 6.4 Triggering the emergency stop 6.1 Ambient conditions The figure depicts triggering the emergency stop switch (1). With a distance of 400 mm, it must move approx. 9–11 mm. Table 1: Ambient conditions Figure 2: Triggering of the emergency stop Ambient temperature 25 °C to 55 °C Transport and storage -10 °C to 55 °C Relative humidity up to 70% at 20 °C 6.2 Weight Model Weight Robot Gun Mount T2 0.96 kg 2 1 6.
6.7 Triggering moment 15 Nm With “XL” spring 25 Nm The following table applies to the entire Kemppi gun system, including gun neck, gun mount and cable assembly. The table below presents product-specific gun data in line with EN 60 974-7. Figure 3: Triggering weight with a maximum robot acceleration of 5 m/s2 Type Type of cooling Load (A) CO₂ M21 ED (%) Wire Ø (mm) Gas flow (l/min) 500-g gas 340 320 100 0.8–1.6 10–30 500-w liquid 340 340 100 0.8–1.6 approx.
6.10 The type plate 7. TECHNICAL DATA – T4 Robot Gun Mount T2 is identified by a sticker or a Kemppi logo. When contacting the service staff, please remember to check the production stamp near the Kemppi logo. 2 3 1 1. 2. 3. Robot Gun Mount T2 The type plate Robot mount serial number Kemppi Robot Gun Mount T4 is a solid bracket without collision sensibility. It is recommended that the robot itself is equipped with the collision sensing ability, when Kemppi Robot Gun Mount T4 is used.
11. FUNCTIONAL DESCRIPTION DELIVERY SCOPE The delivery for a gas-cooled gun includes the following components: • Kemppi Robot Gun Mount T2 or T4 • Operating instructions • Cylinder-head screws, M4×55 (6 pcs.) • Certificate of conformity • Connection cable The holding force of the inserted springs is directly applied to the release flange and fixes the switching axis, which is positioned by three pins, in the zero position.
12. ROBOT GUN MOUNT T2 INSTALLATION Risk of injury due to unexpected start-up Read the safety instructions in this manual and the separate safety instructions. The system may only be installed by authorized personnel. 12.1 Fastening robot mount T2 to the robot This section describes how to fasten robot mount T2 to the robot. Before attaching Kemppi robot mount T2 (5), first place the robot (7) in maintenance position. For fastening the gun (1) to the robot mount (5), a gun mount (2) is required.
.2 Adjusting the TCP For fastening robot mount T2 to the robot, a robot flange (2) is required. It must correspond to the hole pattern of the robot mount (1) and of the robot. This section describes how to adjust the TCP. The parts of the system are depicted in the figure below. Figure 7: Adjusting the TCP 1. 2. 3. 4. 1 Use the cylinder-head screw (8) to attach the robot flange (6) to the robot (7).
. OPERATION The device may only be operated by qualified personnel. 12.3 Connecting the helix cable Because the robot mount is integrated into the gun’s welding process, the operation steps are performed after the relevant gun has been installed. This section describes how to adjust the TCP. The parts of the system are depicted in the figure below.
15. MAINTENANCE AND CLEANING Scheduled maintenance and cleaning are prerequisites for a long service life and trouble-free operation. Once a month, thoroughly clean the robot mount to remove all dirt and welding spatter. Risk of injury due to unexpected start-up OPERATING MANUAL For the entire duration of maintenance, servicing, unmounting, and repair work, the following instructions must be adhered to: • Switch off the power supply. • Cut off the compressed air supply. • Pull the power plug.
16. TROUBLESHOOTING For the entire duration of maintenance, servicing, unmounting, and repair work, the following instructions must be adhered to: • Switch off the power supply. • Cut off the compressed air supply. • Pull the power plug. In the event of any doubts or problems, please contact your retailer or the manufacturer. Please also consult the operating instructions for the other welding components, such as the power supply and air pressure line.
17. REMOVING THE MOUNT This section describes how to remove robot mount T2. 17.1 Disposal Risk of injury due to unexpected start-up For the entire duration of maintenance, servicing, unmounting, and repair work, the following instructions must be adhered to: • Switch off the power supply. • Cut off the compressed air supply. • Pull the power plug. See also Chapter 13. 17.2 Materials This product consists for the most part of plastics, steel, and non-ferrous metals.
18. CODES FOR ORDERING Robot gun mount Product code Robot Gun Mount T2 L SP600605 Robot Gun Mount T2 XL SP600606 Robot Gun Mount T4 SP600604 Segment holder for Robot Gun Mount T2 SP600608 OPERATING MANUAL The pull-in tool accessory serves for the correct mounting of cable assemblies. The O-rings at the rod of the pull-in tool indicate the mounting positions of cable assembly versions A7 MIG Gun 500-g and A7 MIG Gun 500-w. The pull-in tool must only be used for Robot Gun Mount T2.
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