KERN & Sohn GmbH Ziegelei 1 D-72336 Balingen email: info@kern-sohn.com Phone: +49-[0]7433- 9933-0 Fax: +49-[0]7433-9933-149 Internet: www.kern-sohn.com Operating instructions Touch screen-Industrial Balance KERN FKT / IKT / PKT Version 3.
GB KERN FKT / IKT / PKT Version 3.4 01/2014 Operating instructions Touch screen-Industrial Balance Table of Contents 1 2 Technical Data ........................................................................................................... 4 Basic Information (General) ................................................................................... 17 2.1 2.2 2.3 2.4 Proper use .......................................................................................................................
8 Interfaces ................................................................................................................. 46 8.1 8.2 8.3 8.3.1 8.3.2 8.4 8.5 Digital I/O output - open collectors (only model FKT/IKT) .............................................................. 46 Data output RS 232 C .......................................................................................................................... 47 Interface RS 232C ..........................................................
1 Technical Data Models FKT: KERN FKT 6K0.02 FKT 6K0.05 FKT 6K0.1 FKT 12K0.05 Readability (d) 0.02 g 0.05 g 0.1 g 0.05 g Weighing range (max) 6 000 g 6 000 g 6 000 g 12 000 g Taring range (subtractive) 6 000 g 6 000 g 6 000 g 12 000 g Reproducibility 0.04 g 0.05 g 0.2 g 0.05 g Linearity ±0.1 g ±0.15 g ±0.2 g ±0.15 g Smallest piece weight 0.02 g 0.05 g 0.1 g 0.
KERN FKT 12K0.1 FKT 12K0.2 FKT 24K0.1 FKT 24K0.2 0.1 g 0.2 g 0.1 g 0.2 g Weighing range (max) 12 000 g 12 000 g 24 000 g 24 000 g Taring range (subtractive) 12 000 g 12 000 g 24 000 g 24 000 g Reproducibility 0.1 g 0,2 g 0.1 g 0.2 g Linearity ±0.3 g ±0.4 g ±0.3 g ±0.6 g Smallest piece weight 0.1 g 0.2 g 0.1 g 0.
FKT 6K0.02L FKT 16K0.05L FKT 16K0.1L FKT 30K0.5L FKT 36K0.1L Readability (d) 0.02 g 0.05 g 0.1 g 0,5 g 0.1 g Weighing range (max) 6 000 g 16 000 g 16 000 g 30.000 g 36 000 g Taring range (subtractive) 6 000 g 16 000 g 16 000 g 30.000 g 36 000 g Reproducibility 0.04 g 0.1 g 0.1 g 0,5 g 0.2 g Linearity ±0.1 g ±0.25 g ±0.3 g ±1,0 g ±0.5 g Smallest piece weight 0.02 g 0.05 g 0.1 g 0,5 g 0.
KERN FKT 36K0.2L FKT 60K1L FKT 65K0.2L FKT 65K0.5L 0.2 g 1g 0.2 g 0.5 g Weighing range (max) 36 000 g 60 000 g 65 000 g 65 000 g Taring range (subtractive) 36 000 g 60 000 g 65 000 g 65 000 g Reproducibility 0.2 g 1g 0.4 g 0.5 g Linearity ±0.6 g ±2 g ± 1.0 g ± 1.5 g Smallest piece weight 0.2 g 1g 0.2 g 0.
KERN FKT 6K1LM FKT 12K2LM FKT 30K5LM FKT 60K10LM Accuracy class III III III III Readability (d) 1g 2g 5g 10 g Verification value (e) 1g 2g 5g 10 g 6 000 g 12 000 g 30 000 g 60 000 g 20 g 40 g 100 g 200 g 6 000 g 12 000 g 30 000 g 60 000 g Reproducibility 0.5 g 1g 2.5 g 5g Linearity ±0.5 g ±1 g ± 2.
Models IKT: KERN IKT 3K0.01S IKT 10K0.1S IKT 6K0.1 IKT 8K0.05 Readability (d) 0.01 g 0.1 g 0.1 g 0.05 g Weighing range (max) 3 000 g 10 000 g 6 000 g 8 000 g Taring range (subtractive) 3 000 g 10 000 g 6 000 g 8 000 g Reproducibility 0.02 g 0.1 g 0.1 g 0.05 g Linearity ±0.05 g ±0.3 g ±0.3 g ±0.15 g Smallest piece weight 0.01 g 0.1 g 0.1 g 0.
KERN IKT 12K0.2 IKT 16K0.1 IKT 30K0.1 IKT 30K0.5 IKT 36K0.2 Readability (d) 0.2 g 0.1 g 0.1 g 0.5 g 0.2 g Weighing range (max) 12 000 g 16 000 g 30 000 g 30 000 g 36 000 g Taring range (subtractive) 12 000 g 16 000 g 30 000 g 30 000 g 36 000 g Reproducibility 0.2 g 0.1 g 0.2 g 0.5 g 0.2 g Linearity ±0.6 g ±0.3 g ±0.5 g ±1.0 g ±0.6 g Smallest piece weight 0.2 g 0.1 g 0.1 g 0.5 g 0.
KERN IKT 30K0.1L IKT 36K0.2L IKT 60K0.2L IKT 60K1L 0.1 g 0.2 g 0.2 g 1g Weighing range (max) 30 000 g 36 000 g 60 000 g 60 000 g Taring range (subtractive) 30 000 g 36 000 g 60 000 g 60 000 g Reproducibility 0.2 g 0.2 g 0.4 g 1g Linearity ±0.5 g ±0.6 g ±1.0 g ±2.0 g Smallest piece weight 0.1 g 0.2 g 0.
KERN IKT 65K0.5L IKT 100K0.5L IKT 120K2L IKT 150K1L 0.5 g 0.5 g 2g 1g Weighing range (max) 65 000 g 100 000 g 120 000 g 150 000 g Taring range (subtractive) 65 000 g 100 000 g 120 000 g 150 000 g Reproducibility 0.5 g 0.5 g 2g 1g Linearity ±1,5 g ±1,5 g ±4 g ±3 g Smallest piece weight 0.5 g 0.
KERN IKT 150K2XL IKT 300K5XL 2g 5g Weighing range (max) 150 000 g 300 000 g Taring range (subtractive) 150 000 g 300 000 g Reproducibility 2g 5g Linearity ±4 g ±10 g Smallest piece weight 2g 10 g 20/50/100 kg 20/30/50/60 kg 3 x 50 kg 3 x 100 kg Readability (d) Adjustment points Recommended adjusting weight F1 (not supplied) Humidity of air max. 80% rel. (non-condensing) Stabilization time (typical) 3 sec.
KERN IKT 6K1M IKT 12K2M IKT 30K5M IKT 60K10LM IKT 120K20LM Accuracy class III III III III III Readability (d) 1g 2g 5g 10 g 20 g Verification value (e) 1g 2g 5g 10 g 20 g 6 000 g 12 000 g 30 000 g 60 000 g 120 000 g 20 g 40 g 100 g 200 g 400 g 6 000 g 12 000 g 30 000 g 60 000 g 120 000 g Reproducibility 0.5 g 1g 2.5 g 5g 10 g Linearity ±0.5 g ±1 g ± 2.
Models PKT: KERN PKT 300-3 PKT 420-3 PKT 3000-2 PKT4200-2 0.001 g 0.001 g 0.01 g 0.01 g Weighing range (max) 300 g 420 g 3 000 g 4 200 g Taring range (subtractive) 300 g 420 g 3 000 g 4 200 g Reproducibility 0.002 g 0.002 g 0.02 g 0.02 g Linearity ±0.005 g ±0.005 g ±0.05 g ±0.05 g Smallest piece weight 0.001 g 0.001 g 0.01 g 0.01 g 50/100/200/300 g 100/200/300/ 400 g 1.0/1.5/2.0/3.0 g 1.0/2.0/3.0/4.
KERN PKT 12K0.05 PKT 16K0.1 PKT 24K0.1 0.05 g 0.1 g 0.1 g Weighing range (max) 12 000 g 16 000 g 24 000 g Taring range (subtractive) 12 000 g 16 000 g 24 000 g Reproducibility 0.05 g 0.1 g 0.1 g Linearity ±0.15 g ±0.3 g ±0.3 g Smallest piece weight 0.05 g 0.1 g 0.1 g 2/5/10/12 kg 5/10/15/16 kg 5/10/15/20/24 kg 10 kg 10 kg + 5 kg 20 kg Readability (d) Adjustment points Recommended adjusting weight F1 (not supplied) Humidity of air max. 80% rel.
2 Basic Information (General) It is absolutely necessary that you read and understand the operating instructions prior to installation and commissioning and follow the instructions during the process! 2.1 Proper use The balance you purchased is intended to determine the weighing value of material to be weighed. It is intended to be used as a “non-automatic“ balance, i.e. the material to be weighed is manually and carefully placed in the centre of the weighing plate.
3 Basic Safety Precautions 3.1 Pay attention to the instructions in the Operation Manual Carefully read this operation manual before setup and commissioning, even if you are already familiar with KERN balances. Versions in other languages are non-binding translations. The only binding version is the original document in German. 3.2 Personnel training The appliance may only be operated and maintained by trained personnel. 4 Transportation & Storage 4.
5 Unpacking, Setup and Commissioning 5.1 Installation Site, Location of Use The balances are designed in a way that reliable weighing results are achieved in common conditions of use. You will work accurately and fast, if you select the right location for your balance.
5.6 Adjustment As the acceleration value due to gravity is not the same at every location on earth, each balance must be coordinated - in compliance with the underlying physical weighing principle - to the existing acceleration due to gravity at its place of location (only if the balance has not already been adjusted to the location in the factory). This adjustment process must be carried out during the initial start-up, after change in location and variation of surrounding temperature.
6 Operation 6.1 How to turn on/off balance To turn on touch the screen surface Turn off by touching the OFF surface command All fields with rounded corners are touch fields.
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6.2 Screen Operating mode Weighing Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Designation Date Time Battery or mains operation Operation modus Tare value Range display Unity of displayed value Tare and zero set button Print button Menu button „Switch-off“ button Weighing stoppage Zeroing display Gross value Info line for operator, article, etc.
6.3 Screen operating mode Counting Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 25 Designation Date Time Battery or mains operation Operation modus Net value Range display Unity of displayed value Tare and zero set button Print button Selection button REF quantity Confirmation button for REF formation Menu button (memory locations) „Switch-off“ button Weighing stoppage Zeroing display Piece weight Info line for operator, article, etc.
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6.4 Screen Operating mode Totalizing Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 27 Designation Date Time Battery or mains operation Operation modus Sum value Range display Unity of displayed value Tare and zero set button Print button Delete key Addition button Menu button (memory locations) „Switch-off“ button Weighing stoppage Zeroing display Number of positions Info line for operator, article, etc.
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6.5 Screen Operating mode Dispensing Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 29 Designation Date Time Battery or mains operation Operation modus Tare value Range display for target weight Unity of displayed value Tare and zero set button Print button Tolerance default Target weight input Menu button (memory locations) „Switch-off“ button Weighing stoppage Zeroing display Gross value Info line for operator, article, etc.
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6.6 Screen Operating mode Check weighing Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 31 Designation Date Time Battery or mains operation Operation modus Tare value Range display Input / evaluation field plus-tolerance Tare and zero set button Print button Input / evaluation field Setpoint value default Input / evaluation field Minus-tolerance Menu button (memory locations) „Switch-off“ button Weighing stoppage Zeroing display Gross value Info line for operator, article, etc.
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6.7 Screen Operating mode Percentage Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 33 Designation Date Time Battery or mains operation Operation modus Net value Range display Unity of displayed value Tare and zero set button Print button Input of REF weight Confirmation of nominal weight Menu button (memory locations) „Switch-off“ button Weighing stoppage Zeroing display REF weight Info line for operator, article, etc.
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6.8 Screen Operating mode Animal weighing Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 35 Designation Date Time Battery or mains operation Operation modus Tare value Measuring period Unity of displayed value Tare and zero set button Print button / deleting the mean value Start measurement Mean value for animal weighing Menu button (memory locations) „Switch-off“ button Weighing stoppage Zeroing display Gross value Info line for operator, article, etc.
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6.9 Screen Operating mode Formulation Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 37 Designation Date Time Battery or mains operation Operation modus Tare value Range display Unity of displayed value Tare and zero set button Print button Confirmation of component / Transfer of new target weight Selection of formula Menu button (memory locations) „Switch-off“ button Weighing stoppage Zeroing display Gross value Info line for operator, article, etc.
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6.10 Screen Operating mode Surface weight Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 39 Designation Date Time Battery or mains operation Operation modus Tare value Range display Unity of displayed value Tare and zero set button Print button Input of variable factor Selection of paper format Menu button (memory locations) „Switch-off“ button Weighing stoppage Zeroing display Gross value Info line for operator, article, etc.
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6.11 Screen Operating mode Density Display 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 41 Designation Date Time Battery or mains operation Operation modus Test equipment / water temperature Net value Range display Unity of displayed value Tare and zero set button Print button for printout and delete the density value Button for reference confirmation Menu button (memory locations) „Switch-off“ button Weighing stoppage Zeroing display Gross value Info line for operator, article, etc.
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6.
7 Print form 7.
7.2 Arrangement of form printout x = space character • • • • • The fields „line“ and „column“ are position printing input fields Field „Variable“ is a selection field of fixed printing possibilities Field „Fix text“ offers the possibility to specify texts for printout. The field „designation“ is a text input field to add information such as gross, tare, net, pcs to the values. Field „Activated: on“ takes over this line into the print form.
8 Interfaces 8.1 Digital I/O output - open collectors (only model FKT/IKT) Out 1 PIN 1 Diode connecting plug 5 pol.
8.2 Data output RS 232 C Technical data: 8-bit ASCII Code 1 start bit, 8 data bits, 1 stop bit, no parity bit Baud rate selectable from 2400, 4800, 9600 Baud (factory setting) and 19200 Baud. Sub-D plug 9-channel required For operation with interface faultless operation is only ensured with the correct KERN – interface cable (max. 2m) Pin allocation of the balance output socket (front view) Sub-D jack 9-channel 5 1 9 6 Pin 2: Transmit data Pin 3: Receive data Pin 5: Signal ground 8.
8.3.1 There are 4 kinds of data output via RS 232C Data output using the PRINT key The printing process can be triggered by pressing the PRINT key. The settings AUTOPRINT and AUTOPRINT should be disabled for this process. AUTOPRINT (data output according to weight application) The setting AUTOPRINT is located on the PRINTER path where you can turn it on or off.
8.4 Printer The serial interface RS 232 facilitates the connection of a printer. The printout shows the weight in grams. In counting mode either the piece number or the weight details will be printed out. In percentage mode the percentage proportion or the weight details will be printed out. Printout will take place after pressing the PRINT key. It is possible to number each printout continuously with the help of the numerator.
9 Service, maintenance, disposal 9.1 Cleaning Before cleaning, please disconnect the appliance from the operating voltage. Please do not use aggressive cleaning agents (solvents or similar agents), but a cloth dampened with mild soap suds. Ensure that no liquid penetrates into the device and wipe with a dry soft cloth. Loose residue sample/powder can be removed carefully with a brush or manual vacuum cleaner. Spilled weighing goods must be removed immediately. 9.
10 Instant help In case of an error in the program process, briefly turn off the balance and disconnect from power supply. The weighing process must then be restarted from the beginning. Help: Fault Possible cause The displayed weight does not glow. • The balance is not switched on. • The mains supply connection has been interrupted (mains cable not plugged in/faulty). • Power supply interrupted.
11 Declaration of conformity KERN & Sohn GmbH D-72322 Balingen-Frommern Postfach 4052 E-Mail: info@kern-sohn.de Tel: 0049-[0]7433- 9933-0 Fax: 0049-[0]7433-9933-149 Internet: www.kern-sohn.