2998 ATTENTION! IMPORTANT! If you have the Fort and Terrace options this manual supersedes Manual 2692 in the Base Kit.
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2998 - NOTICE This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll-free number: 1-866-890-2211 April through October M - F 8:00 AM to 6:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST or email: customerservice@backyard-play.
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2998 Customer Service Backyard Play Systems 1-866-890-2211 04/14/2015 Model 5027 6012 Playset 1000 Ternes Drive Monroe, MI 48162 Recommended for Ages 3 to 11 BEFORE YOU YOU BEGIN BEGIN --- BEFORE Tools Required Socket Set Hammer 9/16" Combination Wrench 3/16" Allen Wrench Check with your homeowner’s association before assembling. Read instructions thoroughly before you begin.
ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE. To aid in making your playset assembly easier, here is a listing of some helpful hints. Wear safety glasses during drilling, assembly of your playset.
SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. This playset has been designed for use by a maximum of eight occupants at one time having a combined weight of 1,200 pounds. (This weight does not include occupants in the sandbox area.) This playset is recommended for children (3) through (11) years of age. On-site adult supervision for children of all ages is recommended.
MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury. Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required. T-nuts should be inspected for full and proper seating into the wood.
PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK9 Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292.
PLAYSET ORIENTATION Throughout this manual references made to the left side, The right side, the front side and the back side of the playset serve As a consistent reminder to help with assembly.
IMPORTANT! Use these Assembly Procedure Hints throughout the installation process. 1. All Lag Bolts must have pre-drilled holes. Use a 1/4” drill bit for all 3/8” Lag Bolts. Use a 3/16” drill bit for all 5/16” Lag Bolts. Pre-drilling pilot holes will help prevent Screws and Lag Bolts from breaking and wood from splitting during assembly. DO NOT OVER-TIGHTEN LAG BOLTS 2. In areas where drilling a larger 1/2” hole is neccessary, such as when installing T-Nuts, (Fig.
WOOD PARTS LIST 1 x 3-1/2 x 45-1/8" 2526-CC x1 1-1/2 x 3-1/2 x 47-1/8" 1 x 3-1/2 x 45-1/8" 2501-CC x11 3/4 x 2-1/2 x 45-1/8" 1-1/2 x 3-1/2 x 18" 1-3/8 x 3-3/8 x 51" 1020-CC x8 3/4 x 5-1/2 x 23-3/4" 2521-CC x1 1-3/8 x 3-3/8 x 51" 2517-CC x1 1 x 3-1/2 x 47-1/8" 2518-CC x2 3/4 x 5-1/2 x 44-7/8" 2509-CC x7 1-3/8 x 3-3/8 x 47-3/4" 2527-CC x1 3/4 x 5-1/2 x 23-3/4" 2519-CC x8 2522-CC x1 3 x 3 x 95" T S 5/8 x 3-1/4 x 29-3/4" 2516-CC x1 2525-CC x2 2515-CC x1 3 x 3 x 45-1/8" 3 x 3 x 95" W O O D
2485 Swing Beam 90o Plate Swing Beam Angled Plate Left Swing Beam Angled Plate Right x1 L-Bracket W A R E 90o Angle Bracket Plate 2449 x4 2448 x1 Swing Beam Flat Plate Swing Hanger 2447 x1 x1 Auger Stake H A R D 2412 2631 x6 2411 WS 4522 x4 x1 Trapeze Climbing Rocks O R I E S Swing WS 2435 x1 WS 4885 x2 WS 4542 x6 Plaque Safety Handle S Rope E S IN BAG x4 C 2630 x1 WS 4410 x4 Steering Wheel A C Telescope SA 3097 x1 WS 4610 x1 9 WS 4412 x1
3/8” LOCK NUT 3/8” LOCK WASHER x44 x22 3/8” x37 3/8” 1/4” x 1” FENDER WASHER 3/8” FLAT WASHER 3/4” 1” x10 x66 x2 3/8” 2-1/2” PAN HEAD SCREW 1/4” LOCK WASHER 1/4” FLAT WASHER 3/16” x 1” FENDER WASHER A S T E N E R S TRUSS HEAD SCREW 3/8” T - NUT 2-1/2” 1/4” x4 x4 x4 Y x4 5/16” 1/4” ROCK WALL HARDWARE Lock Washer 1-1/4” x12 Hex Bolt 10 Flat Washer T - Nut 1” 5/16” FLAT WASHER x4 A L P x10 5/16” LOCK WASHER 5/16” T - NUT S E T F x6 1/4” 5/16”
3/8” HEX HEAD BOLTS x2 x4 x1 1-3/4" 2" 2-1/4" x26 3-3/4" x4 3/8" P 3/8" 5" 3/8" L A x1 Y E 1-1/4" x1 T 3/8" S x1 F A 3/8" S 3/8" LAG BOLT 3/8" E N 3/8" LAG BOLT T #2 SQUARE DRIVE BIT WOODSCREWS E R x100 x76 1-1/4" 4" 2" x6 2-1/2" 3" 3" 11 S x1 x18 x86
A x2 C T U A x6 L Z E S H x2 4-1/4" O W N x2 6" x1 6-1/4" 8-1/2" 3/8" 3/8" HEAD BOLTS ” I x2 3-3/4" 3" S 3/8" 1-3/4” 2” 2-1/4” 3/8" 3/8" 3/8” BUTTON HD. 3/8” SCREW 3/8” BUTTON HD. SCREWHD.
CLUBHOUSE PARTS LIST 1 x 3-1/2 x 19-1/4" 1 x 3 x 6-15/16" 2862-CC x1 2850-CC x1 2851-CC x2 2863-CC x1 5/16 x 2-15/16 x 16-13/16" 2852-CC x2 2864-CC x2 5/8 x 3/1/4 x 12-7/16" P 5/8 x 3-1/4 x 46-3/4" A R 5/8 x 1-7/8 x 12-7/16" T S 1 x 3-1/2 x 16" 1 x 3 x 10-7/16" 3/4 x 3-1/2 x 45-1/8" 2855-CC x8 2856-CC x2 O 1-3/8 x 3-3/8 x 51" 2520-CC x1 B 2858-CC x6 5/8 x 4-3/4 x 29-3/4" 2854-CC x2 C H 5/8 x 3-1/4 x 19-7/16" U S 5/8 x 3-1/4 x 14-3/4" E 2857-CC x6 2853-CC x5 L U 1 x 5-1/2
CLUBHOUSE HARDWARE 3/8" LAG BOLT 3/8" LOCK WASHER 3/8" FLAT WASHER S x2 x2 R 3/8" 3/8" E x2 S T E N 3" E F A A C T U A L S I Z E 3/4" x40 x130 1-1/4" x5 1-5/8" x20 x24 2" 2-1/2" U B H O U S WOOD SCREWS C L 3" 14
PLAYSET SET-UP SAFETY AREA 27'-1" BACK SIDE 15'-1" 6' LADDER 6' SAFETY AREA LEFT SIDE 25'-0" 13'-0" TERRACE HEIGHT 10'-2" RIGHT SIDE SWING 6' SAFETY AREA 13'-4" 32'-8" 13'-4" ROCK WALL SLIDE 6' FRONT SIDE PLAYSET SET-UP WITH MONKEY BARS SAFETY AREA BACK SIDE 27'-1" MONKEY BARS 6' SAFETY AREA 13'-0" SWING 13'-4" ROCK WALL HEIGHT 10'-2" SLIDE 6' FRONT SIDE 15 26'-8" 30'-8" RIGHT SIDE 25'-0" 13'-4" 18'-8" 6' SAFETY AREA LEFT SIDE 15'-1"
FORT CORNER POSTS 3-3/4" Hex Bolt Lock Washer x4 Flat Washer 2543-CC Note 2 hole location. Flush Hole for Climbing Rope Flush 2543-CC x1 12-5/8" x1 2526-CC 47" 3 x 3 x 95" 1 x 3-1/2 x 45-1/8" Flush 90° 4" 2501-CC x1 1 x 3-1/2 x 45-1/8" T-Nut x6 Flush 4" BOTTOM Align braces with pre-drilled holes. 2503-CC x1 3 x 3 x 95" BASE FORT FLIP ASSEMBLY OVER TO INSTALL BOTTOM BRACE.
FORT CORNER POSTS Note 2 hole location. Large holes toward top 1 x 3-1/2 x 45-1/8" Ensure all bracing is square before installing wood screws. x5 2501-CC x4 x3 T-Nut Flat Washer Lock Washer 3-3/4" Hex Bolt 1 x 5-1/2 x 45-1/8" Flush Flat Washer Lock Nut x2 x2 2507-CC x1 Flush 5" Hex Bolt Flat Washer x1 2508-CC Align braces with pre-drilled holes.
BASE FORT FLIP ASSEMBLY OVER TO INSTALL BOTTOM BRACE. x2 3-3/4" Hex Bolt Lock Washer Flat Washer 90° 1 x 5-1/2 x 45-1/8” 2507-CC x1 Flush Align braces with pre-drilled holes. Flush FORT Align braces with pre-drilled holes. CONNECT FRAME SECTIONS ENSURE THESE HOLES ARE ON THIS SIDE.
FORT CONNECT FRAME SECTIONS Ensure all parts are level and square before tightening bolts. 3" Wood Screws x34 Add screws after tightening bolts. Ensure 47" measurement from bottom of base to top of boards. 47" 47" Reinforce bracing with 3" wood screws at all pre-drilled holes.
FORT DECK PLANKS Flush with post. 3/4 x 5-1/2 x 44-7/8" x28 2509-CC x7 2-1/2" Wood Screws evenly spaced 1-1/4" Wood Screws Flush x14 FORT DECK PLANKS 3/4 x 4 x 38-7/8" 2510-CC x2 x8 2-1/2" Wood Screws Flush along outer edge.
FORT DECK SUPPORT 1020-CC Flush with outside. 2" Wood Screws x8 Flush Flush Flush Flush 1020-CC x4 1-1/2 x 3-1/2 x 18" 3" Wood Screws x8 Angle 3" wood screws. Angle 3" wood screws. FORT DECK SUPPORT 2" Wood Screws 1-1/2 x 3-1/2 x 18" x8 x4 1020-CC 2" Wood Screws from inside. 2" Wood Screws Flush 3" Wood Screws x8 Angle 3" wood screws.
FORT BALUSTER SUPPORT Mark and drill 1/4" x 2" DEEP pre-drill before installing lag bolts. 2501-CC 2861-CC 3" Lag Bolt Lock Washer x3 Flat Washer 1 x 3-1/2 x 22-1/2" 1 x 3-1/2 x 45-1/8" 2861-CC x1 2501-CC x1 3" Wood Screw Flush at all corners. Bottom rests flush on lower brace. 2" Wood Screw x1 3" Wood Screws FRONT SIDE x3 RIGHT SIDE Flush at all corners.
FORT BALUSTER SUPPORT Mark and drill 1/4" x 2" DEEP pre-drill before installing lag bolt. 1 x 3-1/2 x 19-1/4" 2862-CC x1 Flush 3" Wood Screw x1 Bottom rests flush on lower brace.
AUX. FLOOR SUPPORT FORT Flat Washer Flush at corners Lock Washer Pre Drill 1/8" x2 3" Lag Bolt LE VE L Pre Drill 1/8" x1 2501-CC 1 x 3-1/2 x 45-1/8" 59-1/4" 3" Wood Screw x2 FORT ROOF BRACE All roof braces FLUSH at top.
ROCK WALL ASSEMBLE Align 2520-CC parallel with each other and maintain dimensions as shown. Position plank 2519-CC as shown and attach to rails with screws. 1-3/8 x 3-3/8 x 51" 2520-CC x2 23-3/4" 3/4 x 5-1/2 x 23-3/4" Outside Dimension 2519-CC x1 Flush 2-1/2" Wood Screws x4 5-1/4" 23-3/4" 5-1/4" Outside Dimension Flush ROCK WALL ASSEMBLE Place planks onto rails as shown, flush to each other. With all planks flush and snug, secure plank with hole using screws. Maintain dimension shown.
ROCK WALL ASSEMBLE Ensure all plank ends are flush, making sure screws install into rails. 2-1/2" Wood Screws x24 23-3/4" All flush 23-3/4" ROCK WALL Pre-drill 5/16" pilot holes. ASSEMBLE WS 4542 x1 BAG 1/4" x 1-1/4" Hex Bolts 1/4" Lock Washers 1/4" Flat Washers T-Nuts Do NOT attach top board at this time.
ROCK WALL ASSEMBLE x2 x2 2412 5/16" T-Nut 5/16 x 1-1/2" Button Head Screw 5/16" Lock Washer L-Bracket 5/16" Flat Washer ROCK WALL INSTALL Mark (2) bracket holes. Align Rock Wall with fort upright.
ROCK WALL INSTALL SEE PAGE 7 FRONT SIDE Rock Wall Pre-drill two 1/4" pilot holes at marked locations. Re-drill holes from opposite side using 3/8" bit.
ROCK WALL INSTALL 5/16" Flat Washer 5/16" Lock Washer 5/16" x 1-1/4" Button Head Screw BEGIN HERE x2 1/4" Flat Washer 2-1/2" Pan Head screw x2 BEGIN HERE 2" Wood Screws 2-1/2" Pan Head screw + Flat Washer x2 x2 x1 2514-CC 1 x 3-1/2 x 27" INSTALL ANGLE BRACE 3/4 x 5-1/2 x 23-3/4" x1 2519-CC Flat Washer Lock Washer 2-1/2" Wood Screws x4 Pre drill 3/16" pilot holes 2" deep for lag bolt.
ASSEMBLE STEP LADDER Before Assembling Step Ladder: 1. Stack and align parts as shown with 2522-CC on top. 2. Hold parts and drill 3/8" hole through 2521-CC using 2522-CC as a guide. 3. Holes must be exactly aligned. Flush 2-1/2" Wood Screws x16 1-3/8 x 3-3/8 x 51" 2522-CC x1 1-3/8 x 3-3/8 x 51" x1 2521-CC Flush Flush to front face.
ASSEMBLE STEP LADDER x2 5/16" Flat Washer 5/16" Lock Washer 5/16" T-Nut 5/16 x 1-1/2" Button Head Screw 5/16" L-Bracket INSTALL STEP LADDER Flush Flush 4-3/4" Mark Bracket Hole Locations.
INSTALL STEP LADDER SEE PAGE 7 Pre-drill two 1/4" pilot holes at marked locations. Re-drill holes from opposite side using 3/8" bit.
INSTALL STEP LADDER 5/16" Flat Washer 5/16" Lock Washer 5/16" x 1-1/4" Button Head Screw x2 SWING BEAM SWING HANGERS - INSTALL Swing Beam Flat Washer Swing Hanger Bolt Swing Hanger Flat Washer IMPORTANT! Final position of each Spring Clip is perpendicular to swing beam. 2631 Swing Hanger x6 Spring Clip You may need to tap with hammer to get though holes.
SWING BEAM SWING HANGERS Swing Hanger Bolt must protrude at least TWO Threads beyond Lock Nut. 3-3/8 x 5-3/8 x 95" Place Cap on threads after tightening 2502-CC x1 IMPORTANT! 2 Threads MIN. Use a socket wrench to tighten Lock Nut securely against washer. Lock Nut 1-3/8" Washer HOLD position of Swing Hanger while tightening Lock Nut. Cap Lock Nut 1-3/8" Washer Swing Beam IMPORTANT! Final position of each Spring Clip is perpendicular to swing beam. UPRIGHT INSTALL Center 2539-CC.
A - FRAME ASSEMBLE T-Nut x2 2525-CC x2 3 x 3 x 95" Rotate 2525-CC 180o after installing T-Nuts. A - FRAME ASSEMBLE x2 3-3/4" Hex Bolt Lock Washer Flat Washer Pre-installed T-Nuts are underneath.
SWING BEAM FLAT PLATE 3" Carriage Bolt x2 x1 2411 x2 Flat Washer Lock Nut 90o PLATE A - FRAME 2499 x1 x2 3-3/4" Carriage Bolt Lock Nut Flat Washer 2525-CC 36
SWING BEAM ANGLED PLATES 3-3/8 x 5-3/8 x 95” DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME 2502-CC x1 x2 Flat Washer Lock Nut x1 2448 4-1/4" Carriage Bolt x2 x1 NOTE: You may need to tap bolts with hammer to get though holes. Clean all debris from bolt threads before installing lock nuts 2447 SWING BEAM ASSEMBLE Position swing beam assembly resting upon A-frame.
SWING BEAM ASSEMBLE Align holes and insert carriage bolt. Repeat where arrows are shown. NOTE: You may need to tap bolts with hammer to get though holes. Clean all debris from bolt threads before installing lock nuts x4 3-3/4" Carriage Bolt DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME Flat Washer Lock Nut SWING BEAM x4 ASSEMBLE 6-1/4" Carriage Bolt Torque Washer You may need to tap with hammer to get though holes.
SWING BEAM INSTALL Position swing beam assembly resting upon plate and align with holes. x1 8-1/2" Carriage Bolt x1 6-1/4" Carriage Bolt x1 NOTE: You may need to tap bolts with hammer to get through holes. Clean all debris from bolt threads before installing lock nuts Torque Washer 2485 x1 Align Square Hole in Bracket with pre-drilled hole in swing beam. Flat Washer x2 Lock Nut NOTE: You may need to tap bolts with hammer to get though holes.
SWING BEAM x1 INSTALL Flat Washer Lock Washer x1 T-Nut 1-1/4" Hex Bolt SWING BEAM 2-1/2" Pan Head Screw ASSEMBLE x2 1/4" Lock Washer Tighten lock nuts/ bolts at this time.
SWING-SIDE BALUSTERS FORT 5/8 x 3-1/4 x 29-3/4" 2523-CC x8 2523-CC 1-1/4" Wood Screws 3x3" 2859-CC x1 5/8 x 4-3/4 x 29-3/4" 2539-CC 2859-CC x1 BEGIN HERE 5/8 x 4-3/4 x 29-3/4" 3x3" Install end-balusters first: Flush tightly against fort 3x3" corner posts, 3/4" above deck boards.
ACCESSORIES NOTICE STOP! IF YOU HAVE THE MONKEY BAR OPTION GO TO PAGE 65 FOR ASSEMBLY AND INSTALLATION INSTRUCTIONS. IF NOT, CONTINUE TO INSTALL LADDER-SIDE BALUSTERS. LADDER-SIDE BALUSTERS 1 FORT 3x3" 5/8 x 3-1/4 x 46-3/4" Install end-baluster first: Flush tightly against fort 3x3" corner post, 3/4" above deck boards.
LADDER-SIDE BALUSTERS 2 FORT 5/8 x 3-1/4 x 19-7/16" 2858-CC x6 Flush (ALL) Flush along bottom of Baluster Support 1-1/4" Wood Screws x24 INSTALLATION: FROM INSIDE FORT INSIDE VIEW VIEW BAY WINDOW FORT L UA EQ 2-1/2" Wood Screws x8 L UA EQ L UA EQ 1 x 5-1/2 x 45-1/8" 2854-CC x2 Flush 43
BAY WINDOW FORT 2" Wood Screws x4 Flush 1 x 3 x 10-7/16" 2851-CC x1 1 x 3 x 6-15/16" 2850-CC x1 Flush TERRACE NOTICE STOP! YOU WILL BUILD YOUR TERRACE AT THIS TIME. GO TO NEXT PAGE.
TERRACE PARTS LIST 5/8 x 3-1/4 x 29-3/4" 3/4 x 2-1/2 x 45-1/8" 2516-CC x1 2523-CC x10 1 x 3-1/2 x 45-1/8” 3/4 x 3-1/2 x 45-1/8" 2870-CC x3 2871-CC x1 5/8 x 3-1/4 x 27-1/2" 3/4 x 5-1/2 x 38" 2873-CC x10 R 3/4 x 5-1/2 x 30-1/2" T E 2872-CC x1 3/4 x 5-1/2 x 30-1/2" R 2875-CC x6 1 x 3-1/2 x 45-1/2" A 2874-CC x2 1 x 3-1/2 x 33-1/2" C E 2876-CC x2 2877-CC x5 5/8 x 3-1/4 x 32-3/4" 1 x 5-1/2 x 45-1/8" P A 2879-CC x2 2880-CC x1 R SLIDE 1 x 1-3/8 x 17" T FLAG 2660 x1 SA 4211 x2 1-3/8
HARDWARE PARTS LIST 3/8” LOCK WASHER 3/8" LAG BOLT 3/8” T - NUT x4 x2 3/8” 3/8" HEX BOLT x2 3/8” FLAT WASHER 3" x4 S x2 2" E N E R 3/8” A C T U A L S I Z E A S T 3/8" F WOOD SCREWS x112 x38 x40 x33 1-1/4" 2" 2-1/2" 3" 46
FRAME ASSEMBLE 3/4 x 3-1/2 x 45-1/8" x2 T-Nut 1 x 3-1/2 x 45-1/8" 2870-CC x2 Flush Flush x2 2876-CC Flush BOTTOM 90° Note hole locations (2) Flush T-Nut Flush 90° 27-1/2" Flush 62-3/4" Flush 2" Wood Screws x24 2881-CC x2 Flush Ensure Frame is square before installing wood screws. 1-3/8 x 3-3/8 x 90-1/2" INSTALL BALUSTERS M O TT O B Space all Balusters 1/2" apart. End balusters 5/8" from frame uprights.
SIDE RAILS INSTALL 2" Wood Screws 2" Hex Bolt x2 Lock Washer Flat Washer x6 3/4 x 3-1/2 x 45-1/8" 2870-CC x1 Flush Flush Flush 90° 90° 1 x 3-1/2 x 45-1/8" 27-1/2" x1 2871-CC Flush 59-1/4" Ensure Side Rails are square before installing fasteners. SIDE RAILS INSTALL 3" Wood Screws x10 1 x 3-1/2 x 33-1/2" 2877-CC x5 Note hole location. 90° Flush 90° Flush 90° 90° 59-1/4" Flush Flush Ensure Side Rails are square before installing wood screws.
SIDE RAILS INSTALL Ensure side rails are level before installing wood screws. Flush Flush Flush Flush LEVE L LEVEL Attach Terrace to playset tower frame. 3" Wood Screws LEVE L Flush x15 LEVEL 59-1/4" 59-1/4" RIGHT SIDE LEFT SIDE 28" Approx. TILT FRAME UP TO INSTALL TERRACE INSTALL DECK SUPPORT & BAR TOP 3/4 x 2-1/2 x 45-1/8" 2-1/2" Wood Screws x1 2516-CC x4 Flush to top of 2877-CC 2" Wood Screws x6 3/4 x 5-1/2 x 33" Screws into baluster top rails.
INSTALL DECK PLANKS 1-1/4" Wood Screws x4 Ensure deck planks are flush with side rails before installing wood screws. 3/4 x 5-1/2 x 30-1/2" x2 2874-CC 2-1/2" Wood Screws x8 Flush with outer rails End Screws: 2-1/2" (8) Middle Screws: 1-1/4" (4) End Screws: 2-1/2" Top View INSTALL DECK PLANKS 2-1/2" Wood Screws 1-1/4" Wood Screws x12 x24 3/4 x 5-1/2 x 30-1/2" x6 2875-CC Note hole location.
INSTALL BALUSTERS 3-1/4" 1-3/8" 21-3/4" 1" 1-1/4" Wood Screws x8 5/8 x 3-1/4 x 32-3/4" x2 2879-CC SQUARE RIGHT SIDE SQUARE Ensure balusters are square before installing wood screws. INSTALL BALUSTERS 1-1/4" Wood Screws 3-1/4" From Corner Post x16 3-1/4" Flush Ensure balusters are spaced evenly before installing wood screws. 51 SPACER x4 2523-CC SPACER 5/8 x 3-1/4 x 29-3/4" SPACER LEFT SIDE Use a baluster as a spacer to ensure correct baluster placement.
INSTALL BALUSTERS Use a baluster as a spacer to ensure correct baluster placement. FRONT SIDE EQUAL EQUAL Flush x6 2523-CC SPACER 5/8 x 3-1/4 x 29-3/4" SPACER x24 SPACER 1-1/4" Wood Screws SPACER 3-1/4" SPACER BEGIN MEASURING AT CENTER SPACER Ensure balusters are spaced evenly before installing wood screws. INSTALL ENTRY ARCH 1 x 5-1/2 x 45-1/8" 2880-CC x1 3" Wood Screws x6 Flush Install Entry Arch flush up against bottom of playset roof rail.
BALUSTER SUPPORTS FORT Flush Pre Drill 1/8" 1 x 3-1/2 x 12" 2568-CC x2 3" Wood Screws x2 Pre Drill 1/8" Flush Flat Washer Lock Washer 3" Lag Bolt x2 SAFETY BARRIER FORT x2 3" Lag Bolt Lock Washer Flat Washer VIEW FROM UNDER TERRACE Pre Drill 1/8" LEVEL EQUAL Pre Drill 1/8" EQUAL Flush 2501-CC x1 3" Wood Screws x2 1 x 3-1/2 x 45-1/8" INSTALLATION: UNDER TERRACE 53
BALUSTERS FORT INSTALLATION: FROM INSIDE FORT VIEW FROM INSIDE FORT VIEW 5/8 x 4-3/4 x 29-3/4" Flush (ALL) BEGIN HERE 2860-CC x2 Install end-balusters first: Flush tightly against 3x3" corner posts, 3/4" above deck boards. BEGIN HERE 1-1/4" Wood Screws x16 2523-CC x2 5/8 x 3-1/4 x 29-3/4" 3/4" above deck boards 3/4" BAY WINDOW FORT 1-1/4" Wood Screws Flush at top x16 Flush at top Flush 5/8 x 3-1/4 x 12-7/16" 2853-CC x4 BEGIN HERE Flush at corner.
BAY WINDOW FORT EQUAL EQUAL Flush 5/8 x 3-1/4 x 12-7/16" Flush 5/8 x 1-7/8 x 12-7/16" x1 2853-CC x2 2852-CC 1-1/4" Wood Screws x8 OUTSIDE VIEW Flush BAY WINDOW FORT 1-1/4" Wood Screws 5/8 x 3-1/4 x 12-7/16" x8 2855-CC x4 Flush Flush HINT: Pre-drill at each location to avoid splitting.
BAY WINDOW FORT SIDE VIEW EQUAL #8 x 3/4" Flat Head Phillips Screws x20 2855-CC PF2990 x2 EQUAL EQUAL EQUAL OUTSIDE VIEW SWING BEAM SIDE WINDOWS FORT 5/8 x 3-1/4 x 14-3/4" 5/8 x 2-15/16 x 16-13/16" 2855-CC x4 2864-CC x2 1-1/4" Wood Screws x16 Flush 2539-CC 1-11/16 INSTALLATION: FROM INSIDE FORT 1-11/16 INSIDE VIEW 56
SWING BEAM SIDE WINDOWS FORT SIDE VIEW EQUAL PF2990 x2 2855-CC PF2290 #8 x 3/4" Flat Head Phillips Screws x20 EQUAL 1-1/8" 1-1/8" OUTSIDE VIEW VIEW ROOF FRAME Pre-drill 1/8" pilot holes. Install one 3" wood screw to secure 2504-CC’s.
ROOF FRAME 1 x 3-1/2 x 47-1/8" Flush 2518-CC x1 1-1/2 x 3-1/2 x 47-1/8" x1 2517-CC 3/4" 3" Wood Screws x8 Pre-drill 1/8" x 1" deep for screws to avoid splitting. ACCESSORIES NOTICE STOP! REFER TO THE WOOD ROOF MANUAL AT THIS TIME.
ACCESSORIES SWINGS Attach Playset Plaque using one 1" philips head screw (provided) at each corner of plaque. 2630 x1 WS 2435 TRAPEZE WS 4885 WS 4885 SWING SWING 53" Adjust chains at Top 8" 8" Minimum when occupied. Adjust chains at Top.
ACCESSORIES STEERING WHEEL Install WS 4412 above or below swing beam or on fort rail. Spacer 5/16" Washer 5/16" x 3" Carriage Bolt DO NOT OVER-TIGHTEN LOCK NUT 5/16" Lock Nut Wheel Cap WS 4412 x1 ACCESSORIES TELESCOPE 1. Position Mounting Bracket in desired location (any Top Rail). Telescope and Bracket WS 4610 x1 2. Attach Mounting Bracket to Top Rail using the Mounting Screw provided. 3. Insert the Telescope into the Mounting Bracket as shown.
STAKES FORT 1-1/2" Lag Bolts x2 Metal Anchor Straps x2 Flat Washers x2 Metal Anchor Straps x2 Flat Washers x2 WS 4522 x2 1-1/2" Lag Bolts SWING BEAM SIDE x2 WS 4522 x2 Install stakes into 3 x 3" uprights. Locate stakes as shown. Make sure all base pieces and uprights are resting flat on the ground. It may be necessary to loosen the soil beneath Playset to make everything level. TOWER UPRIGHT A FRAME Instructions for anchoring your playset product to the ground. 1.
ACCESSORIES CLIMBING ROPE OPTIONAL: Tie several single knots in locations to allow logical hand-grab points. Step 1 Feed top of Climbing Rope through front of Upper Rail ( 2526-CC) and tie a double knot on the back side (Fig. 1). Step 2 Feed lower end of Climbing Rope through hole in Rock Wall board ( 2527-CC ) and tie a double knot on the back side (Fig. 1). For Safety, insure that the rope is tight enough so that it can not be looped back on itself. Fig.
ACCESSORIES SAFETY HANDLES - STEP LADDER WS 4410 x3 1-1/2" Lag Bolt Flat Washer x6 DO NOT OVER-TIGHTEN LAG BOLTS. ACCESSORIES SAFETY HANDLE - ROCK WALL x1 WS 4410 Flat Washer x2 1-1/2" Lag Bolt DO NOT OVER-TIGHTEN LAG BOLTS.
FLAGS ACCESSORIES 1 Assemble flag as shown. x2 Flag Base 3/4" Truss Head Screws EQUAL x4 2 3 Locate flag base EQUALLY from top, bottom and end of upper top rail (Fig. 1). EQUAL FRONT SIDE Attach Flag with 4 screws. EQUAL Fig. 1 SLIDE ACCESSORIES for 2660 slide, branded 1 Locate Slide centered in the opening between balusters on the RIGHT SIDE of the terrace. 2 Pre-drill (4) 1/8" pilot holes through slide holes into END DECK BOARD.
ACCESSORIES SLIDE SURFACING MATERIAL (not supplied) ONLY for 2660 slide, branded Apply Surfacing Material at recommended depth, or deeper. Hammer 1015-CC Ground Stake into ground on either side of slide and attach to INSIDE slide wall using (2) 1-1/4" Screws. 4" 1 x 1-3/8 x 17" 1015-CC ACCESSORIES MONKEY BAR BEGIN ASSEMBLING AND INSTALLING MONKEY BARS HERE. NOTE: Use this manual instead of the manual in the Monkey Bar box.
MONKEY BAR PARTS LIST End Ladder Angle Brace Anchor 1-1/2 x 3-1/2 x 57" 1016-CC x2 WS 4522 x2 End Ladder Bottom Support 1-1/2 x 3-1/2 x 80-1/2" 1019-CC x1 Top Ladder Rail Support 1-1/2 x 3-1/2 x 78" 2154-CC x2 End Ladder Rail Support 1-1/2 x 3-1/2 x 81-1/16" 2155-CC x2 66
MONKEY BAR HARDWARE - NOTICE Depending on your playset model, you will have extra hardware left over. 3/8" x 1-3/4" BUTTON HD.
MONKEY BAR METAL PARTS 18-1/2" Flat Metal Bracket L-Bracket 2023 x2 21-1/2" Top Rung 2084 End Rung PF 4972 x5 x2 PF 3297 x3 FASTENERS FOR METAL RUNGS 2-1/2" Lock Washer x16 Flat Washer x16 1/4" Pan Head Screw TOP RAIL MONKEY BAR 1" x 18-1/2" 1-1/2 x 3-1/2 x 78" 2154-CC x2 PF 4972 x5 2-1/2" Pan Head Screw 1/4" Lock Washer Flat side against wood.
MONKEY BAR END RAIL 2 x 4 x 81-1/16" 2155-CC x2 2-1/2" Pan Head Screw 1 x 21-1/2" PF 3297 x3 x6 1/4" Lock Washer Flat side against wood.
MONKEY BAR END LADDER / TOP LADDER END RAIL Flat Washer Lock Washer 1-3/4" Button Head Screw T-Nut 3-1/4" Hex Bolt TOP RAIL Lock Washer Flat Washer T-Nut 1-3/4" Button Head Screw Lock Washer Flat Washer Lock Washer 3-1/4" Hex Bolt 70 Flat Washer
MONKEY BAR ANGLE BRACES / BOTTOM SUPPORT Flat Washer Lock Washer 3-3/4" Hex Head Bolt (x2) T-Nut 1-1/2 x 3-1/2 x 57" 1016-CC x2 2-3/4" Hex Head Bolt (x2) Lock Washer Flat Washer 4-1/2" Hex Head Bolt (x2) T-Nut 1019-CC x1 1-1/2 x 3-1/2 x 80-1/2" 2-3/4" Hex Head Bolt Flat Washer Lock Washer T-Nut (x2) T-Nut NOTE: Counter-bore of 1019-CC toward rear side of ladder.
MONKEY BAR INSTALL POSITION * USE CARE WHEN INSTALLING MONKEY BARS TERRACE SIDE SWING BEAM SIDE * TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP MONKEY BAR INSTALL - STEP 1 3x3 Flush at TOP *Hint – Clamp Monkey Bar Assembly in place while marking holes. LADDER Flush Mark two drill-holes. 72 Ensure inner side of Top Ladder Rail is flush with inside of 3x3 corner post.
MONKEY BAR INSTALL - STEP 2 Drill-Through 3/16" marked locations. Re-Drill through using 7/16" bit from inside fort.
ANCHOR STAKES MONKEY BAR Metal Straps 1/4 x 1-1/2" Lag Bolts x2 WS 4522 x2 Flat Washers Install on Bottom Rail. x2 x2 Instructions for anchoring your playset product to the ground. 1. Determine the final location of your playset product. 2. Place the Anchor Stakes adjacent to the base and near the corners of your playset product (at the bottom of the legs on swing sets) and twist the auger-style Anchor Stakes into the ground until only the loop is exposed. 3.
ACCESSORIES NOTICE STOP! AFTER INSTALLING MONKEY BAR ACCESSORY RETURN TO PAGE 42 AND CONTINUE INSTALLING LADDER-SIDE BALUSTERS. ACCESSORIES NOTICE STOP! IF YOU HAVE THE ACTIVITY TABLE ACCESSORY OPTION REFER TO THAT MANUAL AT THIS TIME.
WARRANTY Backyard Play Systems warrants the following: 1. All wood components have a Limited Five Year Warranty. 2. All non-wood components* have a three year Limited Warranty. *Ropes carry a one year Limited Warranty. 3. Installation labor has a three year Limited Warranty applicable on playsets installed by Backyard Play Systems. Labor warranty does NOT apply to Do-It-Yourself playset kits or kits installed by a third party.
WARRANTY Please feel free to call our Consumer Help Line Toll Free 1-866-890-2211 April through October M - F 8:00 AM to 6:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST No warranty is offered on the following: (1) equipment subject to abuse, negligence, improper installation, vandalism, acts of God, unauthorized alteration or attachment to equipment other than our own: or (2) equipment subjected to improper use, service or repair by customer or any third part
