Lone Star Charcoal Grill Model number: CG2240501-KF Owner’s Manual Assembly and Operating Instructions Tools required for assembly (not included): Pliers, Phillips and Flathead Screwdrivers, Adjustable Wrench Keep this manual for future reference.
WARNING Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of the grill. Never use on wooden or other surfaces that could burn. When the grill is in use, maintain a clearance of at least 1 m (40”) between the hot grill and any combustible materials, such as bushes, trees, wooden decks, wooden fences, buildings, etc. Do not place a hot grill under a roof overhang or in any other enclosed area.
WARNING When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen, close the lid to suffocate the flame. Do not use water to extinguish grease fires. Use caution when opening the lid. Keep hands, face and body a safe distance away. Flash flare ups may occur when air comes into contact with fire or hot coals. Never place more than 2.3 kg (5 lbs) on the front and side tables. Do not allow charcoal and/or wood to rest on the walls of the grill.
ASSEMBLY INSTRUCTIONS THANK YOU FOR PURCHASING THIS GRILL Read all safety warnings & assembly instructions carefully before assembling or operating your grill. For missing parts, please call customer service at customerservice@rankam.com or at 888-837-1380, Mon to Fri, 8:00 a.m. – 5:00 p.m. Pacific Standard Time. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. We recommend two people for assembly of this grill.
Component List 1. Lid 2. Lid Handle 3. Charcoal Tray 4. Charcoal Tray Adjuster Qty: 1pc 5. Left Panel Qty: 1pc 6. Side Shelf Qty: 1pc 9. Foot Pad 7. Air Vent Qty: 1pc 10. Bottom Rack Qty: 2pcs 13. Lock Plate Qty: 2pcs 8. Left Front Leg Qty: 2pcs 11. Left Rear Leg Qty: 1pc 14. Ash Door Handle Qty: 1pc Qty: 1pc Qty: 1pc 15. Ash Tray Qty: 1pc 5 of 25 Qty: 1pc 12. Front Panel Qty: 1pc 16.
17. Axle 18. Wheel Qty: 1pc 21. Back Panel 19. Right Leg Qty: 2pcs 22. Lower Hinge Qty: 1pc 25. Upper Hinge Qty: 2pcs 23. Cooking Grate Qty: 2pcs 26. Chimney Qty: 2pcs Qty: 3pcs Qty: 1pc 24. Warming Rack Qty: 1pc 27. Chimney Cover Qty: 1pc STOP! 20. Right Panel Qty: 1pc DO NOT RETURN TO RETAILER. For assembly assistance, missing or damaged parts, please call customer service 888-837-1380.
Hardware List Item No.
L M6 Locking Nut 2 Assembly Procedures Symbol: The following symbols will be shown in each procedure for indication of tightening the bolt and nut if necessary. Hand Tighten only at this time Tighten with tools at this time Some steps may require the assistance of a friend.
Assembly Procedures Step 1. Attach Left and Right Side Panel (5, 20) to Front and Back Panel (12, 21) with Bolts A. Step 2. Attach the Lower Hinges (22) to the grill body assembly with Bolts B.
Step 3. Attach the Ash Door Handle (14) and the Lock Plate (13) to the ash door with Nut I and Washer K. Step 4. Attach the Air Vent (7) to the grill body assembly with Bolts A and Nuts L.
Step 5. Attach the Left Front Leg (8), Left Rear Leg (11) and the Right Legs (19) to the grill body assembly with Bolts C. Step 6. Attach the Bottom Rack (10) to the legs with Bolts A.
Step 7. Attach the Foot Pads (9) to the left legs. Insert the Axle (17) to the right legs and attach the Wheels (18) to the axle with Nuts I and Washers K as shown. Step 8. Tighten the bolts in steps 1 and 5.
Step 9. Attach the Chimney (26) to the Lid (1) with Bolts A. Step 10. Attach the Chimney Cover (27) to the chimney with Spring G and Nut F.
Step 11. Attach the Lower Hinges (25) to the lid with Bolts B. Step 12. Attach the lid Handle (2) to the lid with Bolts A and Nuts D.
Step 13: Attach the lid assembly to the grill body assembly and secure with Hinge Pins H and Cotter Pins J. Step 14: Attach the Side Shelf (6) to the left side of the grill body assembly with Bolts E as shown.
Step 15: Attach the Ash Tray Handle (16) to the Ash Tray (15) with Bolts A. Step 16: Slide the ash tray assembly into the grill as shown.
Step 17: Place the Charcoal Tray (3) and the Charcoal Tray Adjusters (4) on the bracket at the left and right panel as shown. Step 18: Place the Cooking grates (23) on the grill as shown.
Step 19. Attach the Warming Rack (24) to the grill and secure with Cotter Pins J as shown. Step 20. Your unit is fully assembled! Make sure to read and follow the Instruction Manual before using this appliance.
WARNING Place the grill outdoors on a hard, level, non-combustible surface away from roof overhang or any combustible material. Never use on wooden or other surfaces that could burn. Place the grill away from open windows or doors to prevent smoke from entering your house. In windy weather, place the grill in an outdoor area that is protected from the wind. WARNING Read all safety warnings and instructions carefully before operating your grill.
IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5. If you choose to use charcoal lighter fluid, ONLY use a product approved for lighting charcoal. Do not use gasoline, kerosene, alcohol or other flammable material for lighting charcoal. Follow all manufacturer’s warnings and instructions regarding the use of their product. Start with 1.6kg (3.5lbs) of charcoal. Place the charcoal in the center of each charcoal grate. Step 3 Saturate charcoal with lighter fluid.
4. 5. 6. 7. 8. Crumple up the third sheet of newspaper into a ball. Be careful to not crumple too tight. Sprinkle about 1 table spoon of cooking oil on the ball of newspaper. You can also use a few sprits of cooking oil from a spray can. Don’t use too much oil. Place the ball of cooking-oiled newspaper in the centre of the charcoal chimney starter. Flip the chimney over and add charcoal. Take care so that the newspaper does not fall out. Use a match or long lighter to light the paper.
Flavoring Wood To obtain your favorite smoke flavor, experiment by using chunks, sticks or chips of flavor producing wood such as hickory, pecan, apple, cherry, or mesquite. Most fruit or nut tree wood may be used for smoke flavoring. Do not use resinous wood such as pine as it will produce an unpleasant taste. Wood chunks or sticks 7 to 10 cm (3” to 4”) long and 2 to 4 cm (1” to 2”) thick work best.
Step 4 When charcoal is burning strong again, wear oven mitts/gloves and carefully return the charcoal grates to grill body. Extinguish any hot ashes, coals or embers which may have fallen from the grill or beneath and around the grill. AFTER-USE SAFETY WARNING Always allow grill and all components to cool completely before handling. Never leave coals and ashes in grill unattended. Make sure coals and ashes are completely extinguished before removing.
LIMITED WARRANTY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 1. 2. 3. Manufacturer warrants this Product to be free from defects in workmanship and materials for a period of 1 year from the date of purchase, PROVIDED claims are submitted, in writing, with proof of purchase.
Should you encounter any problem, or Obtain replacement parts CALL US FIRST. Do not return product to the store. WE CAN HELP. Rankam (China) Manufacturing Company Limited 18/F.,New Lee Wah Centre,88 Tokwawan Road,Kowloon, HongKong Please contact Customer Service at: customerservice@rankam.com or at 1-888-837-1380, Hours of Operation: Mon to Fri, 8:00 a.m. – 5:00 p.m. Pacific Standard Time.
