IOM 97-1502-13 Rev.
InvisiLink™ Wireless Radio Installation & Operation Manual CONTENTS I. HANDLING AND STORAGE.................................................................................................................................. 1 INSPECTION AND HANDLING DISPOSAL AND RECYCLING STORAGE II. GENERAL SAFETY................................................................................................................................................... 2 AUTHORIZED PERSONNEL USE MISUSE III. PRODUCT DESCRIPTION......
VII. MAINTENANCE......................................................................................................................................................12 VIII. TROUBLESHOOTING............................................................................................................................................13 SAFETY SYMBOLS WARNING: IDENTIFIES CONDITIONS OR PROCEDURES, WHICH IF NOT FOLLOWED, COULD RESULT IN SERIOUS INJURY. RISK OF ELECTRICAL SHOCK.
www.kistlermorse.com InvisiLink Wireless Radio I. HANDLING AND STORAGE SAVE THESE INSTRUCTIONS INSPECTION AND HANDLING Do not dispose of the carton or packing materials. Each package should be inspected upon receipt for damage that may have occurred due to mishandling during shipping. If the unit is received damaged, notify the carrier or the factory for instructions. Failure to do so may void your warranty. If you have any problems or questions, consult Customer Support at 1-800-426-9010.
www.kistlermorse.com II. GENERAL SAFETY AUTHORIZED PERSONNEL All instructions described in the document must be performed by authorized and qualified service personnel only. Before installing the unit, please read these instructions and familiarize yourself with the requirements and functions of the device. The required personal protective equipment must always be worn when servicing this device. USE The device is solely intended for use as described in this manual.
www.kistlermorse.com III. PRODUCT DESCRIPTION FUNCTION InvisiLink is a wireless radio solution for devices that communicate via RS-485 or RS-422. A radio is connected to both the measuring device, like a Yo-Yo or controller, and the receiving device, like an ORB. Then the InvisiLink radio sends data back and forth between the devices. This system eliminates the need for cables and conduit connecting a measuring device to a device collecting data.
www.kistlermorse.com IV. MECHANICAL INSTALLATION WARNING: REMOVE POWER FROM THE UNIT BEFORE INSTALLING REMOVING OR MAKING ADJUSTMENTS. CAUTION: DO NOT ROUTE SERIAL CABLES IN THE SAME CONDUIT WITH AC POWER CABLES. CAUTION: THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: (I) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE AND (II) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.
www.kistlermorse.com Holes should be made in the front 2 inches of the bottom of the enclosure (Figure 1); this allows for appropriate spacing for cables. 5. Clean enclosure of any debris, replace the board back into the enclosure, using all four (4) mounting screws. 6. Determine desired location for mounting the unit. TO MOUNT THE INVISILINK ENCLOSURE 1. Hold the enclosure against the wall in the desired location and mark the positions of the mounting holes. Place the enclosure in a safe location. 2.
www.kistlermorse.com V. ELECTRICAL INSTALLATION WARNING: REMOVE POWER FROM THE UNIT BEFORE INSTALLING, REMOVING OR MAKING ADJUSTMENTS GENERAL SAFETY When using electrical equipment, you should always follow basic safety precautions, including the following: • The installation/wiring of this product must comply with all national, federal, state, municipal, and local codes that apply. • Properly ground the enclosure to an adequate earth ground. • Do not modify any factory wiring.
www.kistlermorse.com Figure 2: Wiring Diagram RS-422 Figure 3: Wiring Diagram RS-485 (MODBUS) WIRING DIAGRAM RS-485 (MODBUS) WIRING DIAGRAM RS-422 Figure 6. Figure 6. L N N POWER BOARD WIRELESS BOARD 54321 5 9876 54321 + 9 5 9876 OUT- / TxOUT+ / Tx+ IN- / Rx- COMCOM+ OUT- / TxOUT+ / Tx+ IN- / RxIN+ / Rx+ IN+ / Rx+ RS-485 RS-422 7 GND 97-1502-13 Rev.
www.kistlermorse.com WIRING DIAGRAM RS-422 W/4-20 Figure 4: Wiring Diagram RS-422 with 4-20 mA Input Box Figure 6. L N + - + Ch. 4 Ch. 3 Ch. 2 Ch. 1 54321 + 9876 - + - + - + - - + - + - + - Pin 2 - Gray Pin 7 - Brown Pin 3 - Yellow Pin 8 - Green Pin 9 - Blue Pin 5 - Orange GND 2 POS CONN. N L PWR - IN+ INOUT+ OUT- This Power Board is mounted under the Wireless Board to the right. The (2) boards are shown side-by-side for clarity. GND L N CUSTOMER WIRING + Ch. 4 Ch.
www.kistlermorse.com VI. SET-UP 1. 2. 3. 4. The enclosure has been mounted. Determine Point to Point or Multi-Point configuration. See Figure 10 for Dip Switch settings. Serial cable has been wired, and power has been wired and turned on. Ensure the Power Indicator LED light is solid red and that Serial Data In/Out LEDs are flashing. See Figure 5. No additional programming is required. All radio enclosures should automatically begin sending and receiving signals.
www.kistlermorse.com Figure 7. Point-to-Point (Multi Device) RS485 RS422 RS485 InvisiLink RS422 Remote InvisiLink Base Note 2 ORB or PLC Note 1 Device 1 Device 2 Device N-1 Device N N= Number of Devices = 10 for RS422 = 32 for RS485 Figure 8. 4-20 mA Point-to-Point InvisiLink RS422 ORB 4-20mA InvisiLink Base RS422 ORB or PLC 4-20mA Device 1 Device 2 Device N-1 Device N N = Max of 16 Devices CHANGING POINT-TO-POINT TO MULTI-POINT 1.
www.kistlermorse.com Figure 9. Multi Point InvisiLink Multi-Point Remote Remote Note 1. RS485 RS422 Note 2. RS485 RS422 InvisiLink Device ORB or PLC Multi-Point Base InvisiLink Remote Multi-Point Remote (N) Note 1. RS485 RS422 (N) = Max of 50 Devices. Each remote must be identical and match the base protocol. Device To set multi-point units, see figure 10 for dip switch settings.
www.kistlermorse.com VII. MAINTENANCE PREVENTATIVE MAINTENANCE See ORB 4-20mA Input Box IOM for specific maintenance and possible replacement parts for the ORB 4-20mA Input Box unit. There is no preventative maintenance for a single unit radio. REPLACEMENT PARTS LUC044024 Extended Range Antenna, 6 ft (1.8 m) Connection Cable LUC044025 Extended Range Antenna, 12 ft ( 3.7 m) Connection Cable LUC044026 L-Shape Adapter Plug LUC044005 Extended Range Antenna Lightening Arrestor 12 97-1502-13 Rev.
www.kistlermorse.com VIII. TROUBLESHOOTING For technical or service questions, please call the manufacturer Customer Support at 1-800-426-9010. For detailed dimensional drawings, go to www.kistlermorse.
www.kistlermorse.com NOTES 14 97-1502-13 Rev.
www.kistlermorse.com NOTES 97-1502-13 Rev.
150 Venture Boulevard Spartanburg, SC 29306 Tel: (800) 426-9010 Tel: (864) 574-2763 [Local] Fax: (864) 574-8063 sales@kistlermorse.com www.kistlermorse.com 2014 All rights reserved. All data subject to change without notice. 97-1502-13 Rev.