Product Manual

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7 x 12 Metal Band Saw With Vertical Cutting Table
OWNER’S MANUAL
• When using more than one extension cord to make up the total length, make sure each cord
contains at least the minimum wire size required.
• If you are using one extension cord for more than one tool, add the nameplate amperes and
use the sum to determine the required minimum cord size.
• If you are using an extension cord outdoors, make sure it is marked with the suffix W-A (W in
Canada) to indicate it is acceptable for outdoor use.
• Make sure your extension cord is properly wired and in good electrical condition. Always
replace a damaged extension cord or have it repaired by a qualified electrician before using it.
Assembly
Tools required for assembly are: #2 cross point screwdriver and a pliers
Unpacking and clean-up
1. Uncrate the saw and inspect it for shipping damage. If any damage has occurred, contact
Northern Tool at 1-800-222-5381.
2. Unbolt the saw from the skid and place it on a level surface.
3. Clean rust protected surfaces with kerosene, diesel oil, or a mild solvent. Do not use
cellulose based solvents such as paint thinner or lacquer thinner. These will damage painted
surfaces.
Saw Base Assembly
Note: The saw may be mounted on your own bench or stand. The rear of the saw must be
mounted flush with the rear of your stand or bench to permit vertical operation of the saw.
1. Place blocking under the ends of the saw base for wheel installation.
Caution: Make sure saw is steady while temporarily supported.
2. Slide the wheel axles through the holes in the base.
3. Slide the wheels onto the axles, fasten them with the pins, then bend the pins to secure them.
4. Slide the material stop rod (#55) into the base and secure by tightening hex.hd screw . Slide
the material stop block (#54) onto the rod and tighten the
thumb screw (#53).
5. Slide the blade back cover (#97) over the pulley
assemblies and fasten them with the plum screw
(#95) and washer (#96).
6. Close the belt cover and secure it with the lock knob
(#140).
7. Remove the transportation strap and keep it for later use
should the saw be moved any distance.
Vertical Cutting Plate Assembly
Note: These steps are only necessary if using the band saw
in the vertical mode.
Disconnect the saw from the power source before making
any repairs or adjustments.
1. Raise the arm to the vertical position and lock it in place
by turning the hydraulic cylinder valve to the off position.
2. Remove two screws (A) and the deflector plate (B).
3. Guide the blade through the slot in the table and fasten
it with two screws.
7 x 12 Metal Band Saw With Vertical Cutting Table
OWNER’S MANUAL
Coolant Tank Preparation
Use of a water-soluble coolant will increase cutting efficiency and prolong blade life. DO NOT
use black cutting oil as a substitute. Change coolant often and follow the coolant
manufacturer's instructions as to its uses and precautions.
1. Turn the saw off and disconnect it from its power source.
2. Remove the coolant return hose from the tank cover.
3. Slide the tank out of the saw base and carefully remove the lid containing the coolant pump.
4. Fill the tank to approximately 80% of capacity.
5. Place the lid back on the tank and place the tank assembly back into the base.
6. Replace the return hose back into the hole in the tank lid.
Adjusting Blade Square to Table
1. Turn the saw off and disconnect it from power.
2. Place a machinist's square on the table next to the blade
as pictured (see two arrows) in Fig. 6.
3. Check to see that the blade makes contact with square
along the entire width of the blade.
4. If an adjustment is necessary, loosen bolts (A) and rotate
the blade guide assemblies slightly in the same direction
until the blade makes contact with the square along its
entire width.
5. Tighten the bolts (A).
6. Reconnect the saw to power.
Note: If an adjustment of the square blade to table is necessary, check the blade adjustments
again.
Adjusting Blade Square to Vise
1. Disconnect the saw from power.
2. Place a machinist's square as pictured (see the circled
part) in figure 7. The square should lie along entire
length of the vise and blade without a gap.
3. If an adjustment is necessary, loosen the bolts holding
the vise, align it with thesquare, and retighten the bolts.
4. Reconnect the saw to power.
Adjusting Blade Guides
1. Turn off the saw and disconnect it from power.
2. Loosen knob (A. Fig. 8) and bolt (B). Slide the blade
guide assemblies as close as possible to the material
without interfering with the cut.
3. Tighten knob (A) and bolt (B) and reconnect the saw
to power.
Fig. 6
Fig. 7
Fig. 8