ITEM #0905520 ELECTRIC AIR COMPRESSOR MODEL #XC602000 Français p. 29 Español p. 57 ATTACH YOUR RECEIPT HERE Serial Number Purchase Date Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-888-3KOBALT (1-888-356-2258), 8 a.m. - 8 p.m., EST, Monday - Friday.
TABLE OF CONTENTS Safety Guidelines .......................................................................................................................... 3 Safety Information ......................................................................................................................... 3 Package Contents ......................................................................................................................... 6 Preparation .......................................................
SAFETY GUIDELINES Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at 1-888-3KOBALT (1-888-356-2258), 8:00 am - 8:00 pm, EST, Monday - Friday. This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
SAFETY INFORMATION GENERAL SAFETY (Continued) 6. Do not stand on or use the unit as a handhold. 7. Before each use, inspect compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using. 8. Check all fasteners at frequent intervals for proper tightness. 9. Do not wear loose clothing or jewelry that will get caught in the moving parts of the unit. 10.
SAFETY INFORMATION GENERAL SAFETY (Continued) WARNING WARNING Risk of Personal Injury. Never operate compressor without a beltguard. This unit can start automatically without warning. Personal injury or property damage could occur from contact with moving parts. Risk of Explosion. An ASME code safety relief valve with a setting no higher than the maximum allowable working pressure (MAWP) MUST be installed in the tank for this compressor.
PACKAGE CONTENTS J I H E K C L D G A M B F 6
PACKAGE CONTENTS PART DESCRIPTION A Pressure Switch - AUTO/OFF Switch - In the AUTO position, the compressor shuts off automatically when tank pressure reaches the maximum preset pressure. After air is used from the tank and drops to a preset low level, the pressure switch automatically turns the motor back on. In the OFF position, the compressor will not operate. This switch should be in the OFF position when connecting or disconnecting the power from the unit.
PREPARATION Before beginning installation and/or assembly of product, make sure all parts are present. Compare parts with package contents list. If any part is missing or damaged, do not attempt to assemble or use the product. WARNING Risk of Personal Injury. Do not operate unit if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.
INSTALLATION INSTRUCTIONS 1. Unbolt the unit from the shipping skid. Use a ratchet with a 9/16 in. socket. Remove the unit from the skid. This requires at least two people - one person to walk the unit off the skid and one to help maintain balance so the unit does not topple. Place the unit where you plan to install it (at least 18 in. from any wall or surface). 1 18 in. 18 in. 2.
INSTALLATION INSTRUCTIONS ELECTRICAL INSTALLATION DANGER WARNING Risk of Shock. Improperly grounded motors are shock hazards. Make sure all the equipment is properly grounded. Risk of Personal Injury or Damage to Personal Property. Overheating, short circuiting and fire damage will result from inadequate wiring. WARNING WARNING Risk of Shock. All wiring and electrical connections must be performed by a qualified electrician familiar with industrial motor controls.
INSTALLATION INSTRUCTIONS 1. Inspect the source wiring before continuing with installation. Confirm voltage with volt meter line-to-ground (see Figure 1). Volt meter should read 120 Volts. Confirm voltage with volt meter line-to-line Volt meter should read 230 / 240 Volts (see Figure 2).
INSTALLATION INSTRUCTIONS 2. Remove the pressure switch cover by loosening the screw (see Figure 3). Use a Phillips screwdriver (not included). Pressure switch styles may vary. 3 Screw WARNING Risk of Shock. All wiring and electrical connections must be performed by a qualified electrician familiar with industrial motor controls. Installations must be in accordance with local and national codes. 3. Familiarize yourself with the pressure switch once cover is removed.
INSTALLATION INSTRUCTIONS 4. Remove ground screw. Install strain relief on pressure switch. DO NOT tighten strain relief on power cord until wiring is complete. Insert the bare wires (black, white, bare/green) through the strain relief. Attach bare/green ground wire first to ground screw on pressure switch body. Look for the “Line” markings on pressure switch. Install Line wires and tighten terminal screws.
ASSEMBLY INSTRUCTIONS FILTER 1 Install air filter (H) on pump (see Figure 1). Filter styles may vary.
ASSEMBLY INSTRUCTIONS LUBRICATION 1 CAUTION Inspect Before Use. Check for proper oil level before operating! Oil Fill Plug Remove oil fill plug on pump. Check oil level; some models are shipped with oil in the pump. See specification label on compressor pump for the proper oil capacity and oil type. Add oil if needed. Place oil fill plug back on pump.
OPERATING INSTRUCTIONS START-UP / BREAK-IN PROCEDURE WARNING WARNING Risk of Personal Injury. Do not attach air tools to open end of the hose until start-up is completed and the unit checks okay. Risk of Personal Injury. Never disconnect threaded joints with pressure in tank! 1. Return power to unit from main. 2. Check oil level per the Lubrication Section of this manual. 3. Open the tank drain valve (F) (see Figure 1). Turn outlet valve to open air flow. 1 F 4.
OPERATING INSTRUCTIONS ON/OFF CYCLING OF COMPRESSOR WARNING NOTICE Risk of Bursting. Drain tank every day to prevent corrosion and possible injury due to tank damage. For optimal performance of tank drain, tank pressure should be between 10 40 PSI. Do not operate drain with more than 40 PSI in tank or drain valve may be damaged. Drain tank of moisture daily using the drain valve in the bottom of the tank. Unit Care and Maintenance. Drain liquid from tank daily.
CARE AND MAINTENANCE 1. Disconnect, tag and lock out power source; clean debris from motor, flywheel, tank, air lines and pump cooling fins. 2. Maintain proper oil level. Refer to Lubrication section for details. 3. Change oil. a. Allow compressor to run and warm up oil. Disconnect, tag and lock out power source. b. Position a pan under pump. c. Remove oil drain plug (See Figure 1). Allow oil to collect in pan. d. Replace drain plug, fill pump to full level (See Figure 1).
CARE AND MAINTENANCE 6. Check the safety valve by performing the following steps: a. Restore power to unit; turn pressure switch to the AUTO position. Run until unit reaches 90 PSI. Turn pressure switch to OFF position. b. Wearing safety glasses and hearing protection, pull the ring on the safety valve to release pressure from compressor tank. Protect yourself from fast-moving air being released; do not allow fast-moving air to be directed toward your face (See Figure 3). c.
TROUBLESHOOTING PROBLEM Low discharge pressure. POSSIBLE CAUSE 1. Air demand exceeds pump capacity. 2. Restricted air intake. 3. Air leaks (fittings, tubing on compressor, or plumbing outside of system). 4. Blown gaskets. 5. Leaking or damaged valves. CORRECTIVE ACTION 1. Reduce air demand or use a compressor with more capacity. 2. Clean or replace the air filter element. 3. Listen for escaping air. Apply soap solution to all fittings and connections. Bubbles will appear at points of leakage.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Large quantity of oil in the discharge air NOTE: In an oil lubricated compressor there will always be a small amount of oil in the air stream. Water in discharge air / tank. 1. Worn piston rings. 1. Replace with new rings. Maintain oil level and change oil more frequently. 2. Clean or replace filter. Check for other restrictions in the intake system. 3. Drain down to full level. Motor hums and runs slowly or not at all. 1. Low voltage. 2.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE Reset mechanism 1. Lack of proper cuts out ventilation / room repeatedly or temperature too high. circuit breaker 2. Too many devices on trips repeatedly. same circuit. 3. Restricted air intake. 4. Loose electrical connection. 5. Pressure switch shut-off pressure set too high. 6. Malfunctioning check valve. CORRECTIVE ACTION 1. Move compressor to well-ventilated area. 2. Limit the circuit to the use of only the air compressor. 3. Clean or replace filter element. 4.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Pressure switch continuously blows air out the unloader valve. Malfunctioning check valve. Replace the check valve if the unloader valve on the pressure switch bleeds off constantly when unit shuts off. DANGER Risk of Explosion. Do not disassemble check valve with air pressure in tank. Pressure switch does not release air when the unit shuts off. Malfunctioning unloader valve on pressure switch.
WARRANTY 1. DURATION: From the date of purchase by the original purchaser as follows: Three Years. 2. WHO GIVES THIS WARRANTY: Campbell Hausfeld a Marmon/Berkshire Hathaway Company, 100 Production Drive, Harrison, Ohio, 45030. 3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the compressor. 4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This air compressor. 5.
WARRANTY 2. Excluded items specific to Lubricated Compressors: a. Pump wear or valve damage caused by using oil not specified. b. Pump wear or damage caused by any oil contamination. c. Pump wear or damage caused by failure to follow proper oil maintenance guidelines, operation below proper oil level or operation without oil. G. Labor, service call, or transportation charges after the first year of ownership of stationary compressors. Stationary compressors are defined as not including a handle or wheels.
REPLACEMENT PARTS LIST 3 2 4 1 26
REPLACEMENT PARTS LIST For replacement parts, call our customer service department at 1-888-3KOBALT (1-888-356-2258), 8:00 am - 8:00 pm, EST, Monday - Friday. Warranty Parts PART 1 2 3 4 DESCRIPTION 60 Gallon Tank 5HP 2-Stage Reciprocating Pump 3.5HP Electric Motor Pressure Switch PART NUMBER AR068400CG XC002500IP MC019700IP CW220000AV QTY. 1 1 1 1 PART NUMBER SR060513SV PU017300AV BT021501AV XC000800SV MY001000SV BG900100SV QTY.
NOTES Printed in U.S.A.
