Handbook
Table Of Contents
- Introduction
- Understanding Copper Tube
- 1. Standard Tubes
- 2. Selecting the Right Tube for the Job
- 3. Design and Installation Data
- Pressure System Sizing
- Pressure Ratings and Burst Strength
- Drainage Plumbing Systems
- Copper Tube for Heating Systems
- Ground Source Heat Pumps
- Nonflammable Medical Gas Piping Systems
- Medical Gas Copper Installation
- Snow Melting Systems
- Irrigation and Agricultural Sprinkler Systems
- Solar Energy Systems
- Copper-Iron Alloy Tube and Fittings for High Pressure HVAC/R Applications
- General Considerations
- Working with Copper Tube
- Technical Data
- 14. Tables and Figures
- Table 14.1. Copper Tube: Types, Standards, Applications, Tempers, Lengths
- Table 14.2a. Dimensions and Physical Characteristics of Copper Tube: Type K
- Table 14.2b. Dimensions and Physical Characteristics of Copper Tube: Type L
- Table 14.2c. Dimensions and Physical Characteristics of Copper Tube: Type M
- Table 14.2d. Dimensions and Physical Characteristics of Copper Tube: DWV (Drain, Waste and Vent)
- Table 14.2e. Dimensions and Physical Characteristics of Copper Tube: ACR (Air-Conditioning and Refrigeration Field Service)
- Table 14.2f. Dimensons and Physical Characteristics of Copper Tube: Medical Gas, K and L
- Table 14.3a. Calculated Rated Internal Working Pressures for Copper Tube: Type K*
- Table 14.3b. Calculated Rated Internal Working Pressure for Copper Tube: Type L*
- Table 14.3c. Calculated Rated Internal Working Pressure for Copper Tube: Type M*
- Table 14.3d. Calculated Rated Internal Working Pressure for Copper Tube: DWV*
- Table 14.3e. Calculated Rated Internal Working Pressure for Copper Tube: ACR*** (Air Conditioning and Refrigeration Field Service)
- Table 14.4a. Pressure-Temperature Ratings of Soldered and Brazed Joints
- Table 14.4b. Pressure-Temperature Ratings of No-flame Joints
- Table 14.5. Actual Burst Pressures,1 Types K, L and M Copper Water Tube, psi at Room Temperature
- Table 14.6. Pressure Loss of Water Due to Friction in Types K, L and M Copper Tube (psi per linear foot of tube) (Part 1: ¼ through 2)
- Table 14.6. Pressure Loss of Water Due to Friction in Types K, L and M Copper Tube (psi per linear foot of tube) (Part 2: 2½ through 12)
- Table 14.7. Pressure Loss in Fittings and Valves Expressed as Equivalent Length of Tube, feet
- Table 14.7a. Pressure Loss in HVACR Elbows Expressed as Equivalent Length of Tube, feet
- Table 14.8. Radii of Coiled Expansion Loops and Developed Lengths of Expansion Offsets
- Table 14.9. Dimensions of Solder Joint Ends for Wrought (W) and Cast (C) Pressure Fittings, inches
- Table 14.10. Solder Requirements for Solder Joint Pressure Fittings, length in inches*
- Table 14.11. Typical Brazing Filler Metal Consumption
- Table 14.12. Filler Metals for Brazing
- Figure 14.1. Collapse Pressure of Copper Tube, Types K, L and M
- Figure 14.2. Expansion vs. Temperature Change for Copper Tube
- Figure 14.3 Coiled Expansion Loops and Expansion Offsets
- Figure 14.4. Selected Pressure Fittings
- Figure 14.5. Dimensions of Solder Joint Fitting Ends
- Figure 14.6. Melting Temperature Ranges for Copper and Copper Alloys, Brazing Filler Metals, Brazing Flux and Solders
- Figure 14.7. Brazing Flux Recommendations
- 14. Tables and Figures
3. DESIGN AND INSTALLATION DATA
Pressure System Sizing
Designing a copper tube water supply system is
a matter of determining the minimum tube size
for each part of the total system by balancing
the interrelationships of six primary design
considerations:
1. Available main pressure;
2. Pressure required at individual xtures;
3. Static pressure losses due to height;
4. Water demand (gallons pter minute) in the total
system and in each of its parts;
5. Pressure losses due to the friction of water ow
in the system;
6. Velocity limitations based on noise and erosion.
Design and sizing must always conform to applicable
codes. In the nal analysis, design must also reect
judgment and results of engineering calculations.
Many codes, especially the model codes, include
design data and guidelines for sizing water
distribution systems and also include examples
showing how the data and guidelines are applied.
Small Systems
Distribution systems for single-family houses can
usually be sized easily on the basis of experience
and applicable code requirements, as can other
similar small installations. Detailed study of the six
design considerations above is not necessary in
such cases.
In general, the mains that serve xture branches can
be sized as follows:
Up to three 3/8-inch branches can be served by
a 1/2-inch main.
Up to three 1/2-inch branches can be served by
a 3/4-inch main.
Up to three 3/4-inch branches can be served by
a 1-inch main.
The sizing of more complex distribution systems
requires detailed analysis of each of the sizing design
considerations listed above.
Pressure Considerations
At each xture in the distribution system, a minimum
pressure of 8 psi should be available for it to function
properly - except that some xtures require a higher
minimum pressure for proper function, for example:
Flush valve for blow-out and syphon-jet closets
- 25 psi
Flush valves for water closets and urinals
- 15 psi
Sill cocks, hose bibbs and wall hydrants
- 10 psi
Local codes and practices may be somewhat
dierent from the above and should always be
consulted for minimum pressure requirements.
The maximum water pressure available to supply
each xture depends on the water service pressure
at the point where the building distribution system
(or a segment or zone of it) begins. This pressure
depends either on local main pressure, limits set
by local codes, pressure desired by the system
designer, or on a combination of these. In any case,
it should not be higher than about 80 psi (pounds per
square inch).
However, the entire water service pressure is not
available at each xture due to pressure losses
inherent to the system. The pressure losses include
losses in ow through the water meter, static losses
in lifting water to higher elevations in the system, and
friction losses encountered in ow through piping,
ttings, valves and equipment.
Some of the service pressure is lost immediately
in ow through the water meter, if there is one. The
amount of loss depends on the relationship between
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CDA Publication A4015-14/20: Copper Tube Handbook
3. DESIGN DATA