Install Manual

Table of Contents
TP-6906 6/14 Table of Contents 3
Safety Precautions and Instructions 5.........................................................
Introduction 9...............................................................................
Service Assistance 10.........................................................................
Section 1 Installation Instructions 11..........................................................
1.1 Introduction 11...........................................................
1.2 Lifting Generator Set 12...................................................
1.3 Location and Mounting 14.................................................
1.3.1 Location Factors 14...............................................
1.3.2 Mounting Surface 14..............................................
1.3.3 Vibration Isolation 14..............................................
1.3.4 Prepare Site 15..................................................
1.3.5 Mount the Generator Set 15.......................................
1.4 Electrical System 16......................................................
1.4.1 Electrical Connections 17..........................................
1.4.2 Terminal Connector Torque 18.....................................
1.4.3 Ground and Neutral Connections 19................................
1.4.4 Battery Chargers 19..............................................
1.4.5 Power Supply 19.................................................
1.4.6 Connect AC and DC Wiring 20.....................................
1.4.7 Automatic Transfer Switch Connection 22............................
1.4.8 Communication Cable Specifications 25.............................
1.4.9 System Connections with Accessory Modules 26.....................
1.4.10 Other Accessories 29.............................................
1.5 Engine Starting Battery 30.................................................
1.6 Fuel System 31..........................................................
1.6.1 Fuel Lines 32....................................................
1.6.2 Gas Regulators 33................................................
1.6.3 Install and Connect Fuel Supply 33.................................
1.6.4 Fuel Conversion Procedures 34....................................
1.7 Cooling System 35.......................................................
1.8 Prestart Installation Check 36..............................................
1.9 Set Exerciser 37..........................................................
1.10 Operation Tests 37.......................................................
Section 2 Accessories 39.....................................................................
2.1 Introduction 39...........................................................
2.2 Oil Pan Heaters 39.......................................................
2.3 Programmable Interface Module (PIM) 40...................................
2.3.1 PIM to Generator Set Connections 40...............................
2.3.2 PIM Inputs and Outputs 40........................................
2.4 Load Control Module (LCM) 41.............................................
2.5 OnCue Plus Generator Management System 42..............................
2.5.1 OnCue Plus 42...................................................
2.5.2 OnCue Plus Wireless 42..........................................
Section 3 Generator Reconnection 43..........................................................
3.1 Voltage Reconnection 43..................................................
3.2 Four-Lead (Single-Phase) Generator Sets 44................................
3.3 12-Lead (Three-Phase) Generator Sets 44...................................
3.4 Changing System Settings 46..............................................
3.5 Voltage Calibration 49
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3.5.1 Calibration using the RDC2 Controller Keypad and Menus 49..........
3.5.2 Calibration Using SiteTech 51......................................