Installation Guide

#8-18 x 1-1/2"
x2
B
B
"B - 1/16" (2 mm) Mark
Cut Line
Retainer
Header
#8-18 x 3/8"
x2
#10-24 x 1-1/4"
Label on this
Side of Glass
x2
Screw
Cam
Spacer
Roller
Axle
x2
5"
(127 mm)
Orient tab
on top.
Gasket
Gasket
Outside Panel
3-1/8"
(79 mm)
Label on this
Side of Glass
x2
Axle
SpacerSpacer
Cam
Roller
Clip
x2
3-1/8"
(79 mm)
Orient tab
on top.
Orient clip
down.
Gasket
Gasket
#10-24 x 1-1/4"
Inside
Lower
Track
Inside
Inside Leg
Outside
Outside
Upper
Track
Outside
Leg
1-1/2"
(13 mm)
12"
(305 mm)
12"
(305 mm)
1-1/2"
(13 mm)
Centerline
Retainer
Profile
3"
(76 mm)
Channel
x2
Slot
x4
x2
x2
#10-16 x 1-1/2"
x2
1/8"
(3 mm)
4-1/2"
(114 mm)
1
3
2
#6-20 x 1/4"#6-20 x 1/4"
Side View
x2
1
2
3
x2
Cam
Screw
Retainer
Screws
Top of roller must
be covered by the
retainer!
Clip
Bumper
Troubleshooting
Symptom: Alignment Recommended Action
1. The top of the door panel is tilted away from the wall
or the bottom of the door panel is tilted away from the
wall.
A. Remove the roller caps. Loosen the roller screw and rotate the roller cams. Tip: use the roller cap to rotate the cam. See steps 17,
19, and 28.
2. The door panel does not touch the bumper. A. Determine whether the door panel top or bottom is closer to the wall, and then adjust the roller closest to the wall.
Symptom: Water Leaks Recommended Action
1. Water leaks between panels. A. When showering, make sure the inside panel is against the showerhead wall.
2. Water leaks between the wall jamb and the door panel. A. Adjust the door panel to line up with the wall jamb.
B. Order the optional seal kit.
3. Water leaks under the threshold. A. Check for proper silicone sealant application. See step 30. Apply additional silicone sealant in the leak location.
4. Water leaks around the wall jamb area. A. The notched wall jamb fits over the threshold to cover any miscut or skewed cuts. Seal as directed to ensure proper watertight
seal. See step 30.
Symptom: Operation (open/close) Recommended Action
1. The inside and/or outside panel is difficult to move. A. Ensure a gap exists between the guide and the door panel. If no gap exists, raise the position of the rollers.
B. Ensure the panel is properly engaged over the centerguide. See step 20.
C. Ensure the rollers are properly installed. See steps 17 and 19.
D. Ensure that the hanger bracket is tight to the glass.
2. Rubbing noise during panel movement. A. Ensure the anti-jump clips are straight and not rubbing on the header. See step 23.
B. Ensure the roller screws are the correct size. See steps 17 and 19. Ensure the roller screws are completely tightened.
C. Ensure the retainer is securely tightened. See step 22.
Locate the Cleats:
IMPORTANT! Each cleat must contact the side of the
wall jamb and be level with the top.
Position a cleat in contact with the wall jamb, top of the
cleat level with the top of the wall jamb.
Mark two holes diagonally.
IMPORTANT! Do not use holes across from each other.
Install the Anchors:
Drill 5/16” holes at the two diagonal cleat marks.
Insert the anchors.
Install the Cleats:
IMPORTANT! Each cleat must be level with the top of
the wall jamb and in contact with the wall jamb.
Align the cleat with the wall jamb and secure with two
#8-18 x 1-1/2” screws.
NOTE: The second set of holes can be used if the first
set is not correctly aligned. Repeat step 11 if needed.
Measure the Header and Retainer Length:
Measure distance “B” between the screwheads.
Subtract 1/16” (2 mm) from “B” for the final dimension.
Cut the Retainer and Header:
IMPORTANT! Confirm your measurements before
cutting. Do not cut too short.
Measure and mark dimension “B - 1/16” ( 2 mm) on the
header.
Cut the header at the mark.
Measure and mark dimension “B - 1/16” (2 mm) on the
retainer.
Cut the retainer at the mark.
File any rough edges.
Install the Header:
Rotate the header, flat side out, into place on the cleats.
Secure to each cleat with two #8-18 x 3/8” self-drilling
screws from inside the shower.
Carefully and thoroughly clean the top track, making
sure there is no debris on the roller groove.
Assemble the Inside Panel:
IMPORTANT! The inside panel measures 5” (140
mm) from hole to top of the glass.
Assemble and install the inside rollers, tab on top, and
#10-24 x 1-1/4” screws in the upper holes.
Securely tighten the screw.
NOTE: The inside panel is positioned with the rollers
toward the entry (outside) of the shower module.
Install the Inside Panel:
With help, from inside the shower lift the inside panel
over the guide and into the lower track on the header.
Confirm the channel on the bottom of the door panel is
engaged with the inside leg on the center guide.
Assemble the Outside Panel:
Install an outside roller, clip, and #10-24 x 1-1/4” screw
in each upper hole.
Hold the anti-jump clip with a pliers, hook down in the
6 o’clock positon, as the screw is tightened.
Securely tighten the screw.
Install the Outside Panel:
With help, lift the outside panel onto the outside leg of
the guide, then onto the upper track.
If immediate adjustment of either door panel is needed,
see Step 28.
Install the Bottom Wall Jamb Screws:
On each side of the wall jamb (1), measure 4-1/2” (114
mm) up and mark each side of the wall jamb.
Slide the wall jamb up past the marks. Mark the center
point between the marks.
Remove the wall jambs. Drill a 1/4” hole (2) at each
center mark. Install the provided wall anchors.
Install the two #10-16 x 1-1/2” screws (3), leaving a 1/8”
(6 mm) gap between the screwhead and the wall.
Operation Checklist:
Confirm the bottom bumpers are installed on the door
panels.
Slide the door panels back and forth.
Confirm the door panels do not rub on the floor.
Confirm the door panels are plumb with the wall jambs.
Confirm the top and bottom bumpers contact the door
panels at the same time.
Go to the next step if adjustment is required.
Final Adjustment:
Adjust the panel height and orientation by loosening
the screws and turning the adjustment cam.
Repeat until the door operates smoothly, then retighten
the screws securely.
Confirm the anti-jump clip is still oriented correctly (see
Step 23).
Install the Roller Caps:
Install the towel bar or handle using the separate
instructions provided.
Snap a cap into place on each of the four rollers.
Install clip caps, flat side down, on the clip side of the
inside rollers.
Apply Silicone Sealant:
Press the cap onto the wall jamb.
Apply 100% silicone sealant along the wall jambs inside
and outside the shower, along the threshold outside the
shower, and around the base of the center guide.
Install the Retainer:
IMPORTANT! Position the screws at the dimensions
shown.
On the top of the retainer, mark the centerline.
On the top of the retainer, mark the hole locations in the
channel at the locations shown.
Drill six 5/32” holes in the retainer at the marks.
Remove all burrs.
Install the Retainer:
Slide the retainer between the panels.
Secure the retainer to the header with six screws.
Confirm Correct Retainer and Roller Installation:
Confirm the retainer is in the correct position, secured
with six screws.
Confirm the top portion of the rollers on the inside
panel are behind the retainer.
Confirm the anti-jump clips on the outside panel are
oriented downward.
Install the Bumpers:
Apply 100% silicone sealant to both sides of the cleat.
Position a bumper over the top track, engaged in the
rail. Close the bumper.
Slide the bumper along the track and press tight to the
cleat.
Repeat with the second bumper (the second bumper
installs with the opening opposite the first bumper).
Check Frame Alignment:
Slide the door panels back and forth.
If the outside door panel contacts the wall jamb, remove
the tape on the threshold. If there is no contact, go to the
next step.
Adjust the wall jamb outward until contact is
eliminated. Tape the threshold in place on this side.
Repeat with the opposite wall jamb.
Confirm the threshold is parallel with the front ledge.
Adjust if needed.
21201264-2-E ©2015 Kohler Co.
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Warranty
ONE-YEAR LIMITED WARRANTY
KOHLER plumbing products are warranted to be free of defects in material and workmanship for one year from date of
installation.
Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses any such
defects occurring in normal usage within one (1) year after installation. Kohler Co. is not responsible for removal or installation
costs. Use of in-tank toilet cleaners will void the warranty.
To obtain warranty service contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or E-tailer, or by
writing Kohler Co., Attn.: Customer Care Center, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER
(1-800-456-4537) from within the USA and Canada, and 001-800-456-4537 from within Mexico, or visit www.kohler.com within the
USA, www.ca.kohler.com from within Canada, or www.mx.kohler.com in Mexico.
IMPLIED WARRANTIES INCLUDING THAT OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
ARE EXPRESSLY LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. KOHLER CO. AND/OR SELLER
DISCLAIM ANY LIABILITY FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states/provinces do
not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or consequential
damages, so these limitations and exclusions may not apply to you. This warranty gives you specific legal rights. You may also
have other rights which vary from state/province to state/province.
This is Kohler Co.’s exclusive written warranty.
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