Installation Guide

ManualsBrandsKOHLER ManualsKitchen8RESVL Generator Maintenance Kit

INSTALLATION INSTRUCTIONS

TT-1445 7/14e

Original Issue Date: 3/08

Model: 6VSG, 8.5RES, 12RES(L), 14RES(A)(AL)(L), 15RES(A)/REYG/RYG,

17/18RES(L), 20RES(A)(AL)(B)(L), 24RCL, 30RCLH, 30RES(A)/REYG/

RYG, 38RCL, 48RCL, and 60RCL Generator Sets

Market: Residential/Commercial

Subject: Maintenance Service Kits GM62345, GM62346, GM62347, GM62348,

GM83718, GM86771, GM89979, and GM93396

Introduction

This kit provides items necessary for general engine

maintenance and service on 6--60 kW residential

generator sets.

Read the entire installation procedure before beginning

installation. Perform the steps in the order shown.

Generator Set Kit Number

8.5RES GM62345

6VSG, 12RES(L), 14RES(A)(AL)(L) GM62346

15RES(A)/REYG/RYG,

30RES(A)/REYG/RYG

GM62348

17/18RES(L), 20RES(A)(AL)(B)(L) GM62347

24RCL, 30RCLH GM93396

38RCL GM86771

48RCL GM83718

60RCL GM89979

Figure 1 Kits

Safety Precautions

Observe the following safety precautions while

installing the kit.

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before

working on the generator set.

Remove the negative (--) lead first

when disconnecting the battery.

Reconnect the negative (--) lead last

when reconnecting the battery.

WARNING

Disabling the generator set. Accidental starting can

cause severe injury or death. Before working on the

generator set or connected equipment, disable the generator

set as follows: (1) Move the generator set master switch to the

OFF position. (2) Disconnect the power to the battery charger.

(3) Remove the battery cables, negative (--) lead first.

Reconnect the negative (--) lead last when reconnecting the

battery. Follow these precautions to prevent starting of the

generator set by an automatic transfer switch, remote

start/stop switch, or engine start command from a remote

computer.

Hot engine oil.

Can cause severe injury or death.

Avoid skin contact with hot oil. Do not

start or operate the generator set with

the engine oil filler cap removed, as

hot oil can spray out. Ensure that the

lubrication system is not under

pressure when servicing. Do not

work on the generator set until it

cools.

WARNING

Used engine oil. Contact with used engine oil may cause

severe skin irritation. Repeated and prolonged skin

exposure may have other health risks. Used engine oil is a

suspected carcinogen. Avoid contact with skin. Thoroughly

wash your hands and nails with soap and water shortly after

handling used engine oil. Wash or dispose of clothing or rags

containing used engine oil. Dispose of used engine oil in a

responsible manner. Contact your local recycling center for

disposal information and locations.

Servicing the air cleaner. A sudden backfire can cause

severe injury or death. Do not operate the generator set with

the air cleaner removed.

Summary of content (4 pages)

PAGE 1
TT-1445 7/14e INSTALLATION INSTRUCTIONS Original Issue Date: 3/08 Model: 6VSG, 8.5RES, 12RES(L), 14RES(A)(AL)(L), 15RES(A)/REYG/RYG, 17/18RES(L), 20RES(A)(AL)(B)(L), 24RCL, 30RCLH, 30RES(A)/REYG/ RYG, 38RCL, 48RCL, and 60RCL Generator Sets Market: Residential/Commercial Subject: Maintenance Service Kits GM62345, GM62346, GM62347, GM62348, GM83718, GM86771, GM89979, and GM93396 Introduction This kit provides items necessary for general engine maintenance and service on 6--60 kW residential generator sets.
PAGE 2
Installation Procedure 9. Reinstall the oil fill cap/dipstick and tighten securely. Oil and Oil Filter 1. A drain plug is located on the service side of the oil sump, opposite the starter. 2. Remove one oil drain plug and the oil fill cap/ dipstick. Aim the drain tube into catch basin and open the valve near the oil sump. Allow ample time for complete drainage. 3. Close the valve and place the tube back in the clip on the bulkhead wall. 4. Remove the old filter and wipe off the adapter/base on the engine.
PAGE 3
Air Cleaner Element and Precleaner 17/18RES(L), 20RES(A)(AL)(B)(L) 6VSG, 8.5RES, 12RES(L), 14RES(A)(AL)(L) 1. Loosen the cover retaining knob and remove the cover. 2. Remove and discard the old air cleaner element and precleaner (if equipped). 1. Loosen the two cover retaining knobs and remove the cover. 2. Rotate the air filter latch counterclockwise to unlock, then remove the paper element. 3. Install the precleaner over the new air cleaner element. 3.
PAGE 4
Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com 15RES(A)/REYG/RYG, 30RES(A)/REYG/RYG 1. Release the retaining clips to open the housing and then remove the air cleaner element. 2 3 1 2. Remove and discard the old air cleaner element. 3.