RDT Transfer Switch Manual

TP-6345 9/1346 Section 6 Scheduled Maintenance
6.4 Service Schedule
Follow the service schedule below for the
recommended service intervals. Have all service
performed by an authorized distributor/dealer except for
activities designated by an X, which may be performed
by the switch operator.
System Component or Procedure
See
Section
Visually
Inspect
Check
Adjust,
Repair,
Replace
Clean Test Frequency
Electrical System
Check for signs of overheating or loose connections:
discoloration of metal, melted plastic, or a burning odor
6.3.1 X X Y
Check the contactor’s external operating mechanism
for cleanliness; clean and relubricate if dirty *
6.3.1 X
D (clean
and lube)
Y
Inspect wiring insulation for deterioration, cuts, or
abrasion. Repair or replace deteriorated or damaged
wiring
6.3.1 X D D Y
Tighten control and power wiring connections to
specifications
2.5 D D Y
Check the transfer switch’s main power switching
contacts’ condition; clean or replace the main contacts
or replace the contactor assembly as necessary
S/M D D D Y
Control System
Exercise the generator set under load 2.9 X W
Test the transfer switch’s automatic control system 2.8 X X M
Test all indicators (LEDs) and all remote control
systems for operation
3.2
D D D D Y
General Equipment Condition
Inspect the outside of the transfer switch for any signs
of excessive vibration, leakage, high temperature,
contamination, or deterioration *
6.3 X X M
Check that all external hardware is in place, tightened,
and not badly worn
6.3 X X X M
Inspect the inside of transfer switch for any signs of
excessive vibration, leakage, high temperature,
contamination, or deterioration *
6.3 D D D Y
Check that all internal hardware is in place, tightened,
and not badly worn
6.3 X D D Y
SPD Modules (if equipped, SE model only)
Check status indication light
4.4.1 X D
Every
2 months
Check condition of connecting leads
7(W/D) X D
* Service more frequently if the transfer switch is operated in dusty or dirty areas.
See Section: Read these sections carefully for additional information before attempting maintenance or service.
Visually Inspect: Examine these items visually.
Check: Requires physical contact with or movement of system components, or the use of nonvisual indications.
Adjust, Repair, Replace: Includes tightening hardware and lubricating the mechanism. May require replacement of components
depending upon the severity of the problem.
Clean: Remove accumulations of dirt and contaminants from external transfer switch’s components or enclosure with a vacuum cleaner or
by wiping with a dry cloth or brush. Do not use compressed air to clean the switch because it can cause debris to lodge in the components
and cause damage.
Test: May require tools, equipment, or training available only through an authorized distributor/dealer.
Symbols used in the chart:
X=The transfer switch operator can perform these tasks.
D=Authorized distributor/dealer must perform these tasks.
W=Weekly
M=Monthly
Q=Quarterly
S=Semiannually (every six months)
Y=Yearly (annually)
W/D=Wiring diagram