Operating manual High-pressure cleaners Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user.
Description of high-pressure cleaner Kränzle 1152 TS Ergonomically shaped handle Cable reel with 5 m cable Trigger gun with safety catch Detergent injector hose Special brass pump head Large stainless steel pressure gauge Continuously adjustable pressure and quantity control Storage for trigger gun with safety catch On/Off switch with motor protection Receptacle for Vario-Jet lance with stainless steel pipe and Dirtkiller with stainless steel pipe Integrated trolley takes steps and rough ground in its
Contents Page 3 Description ................................................................................................................. 2 Contents ................................................................................................................. 3 Technical data ................................................................................................................. 4 Overview “This is what you have purchased”..................................................................
Technical data Kränzle 1152 TS Operating press. fully adjustable Nozzle size Permissible overpressure Water output Water inlet pressure Water inlet temperature Steel braided high-pressure hose Detergent suction Total-Stop Connected load Power input Power output Weight Dim. incl. pulling handle in mm Sound level acc. to DIN 45 635 Sound level with Dirtkiller Acoustic power LWA Recoil at lance Vibration at lance Artical-no. without Dirtkiller Artical-no.
This is what you have purchased 5 1. Kränzle high-pressure cleaner 1152 TS with 10 m steel-weave high-pressure hose, without hose drum 2. Trigger gun with insulated handle and screw connection 3. Dirtkiller lance with stainless steel pipe (except order no. 41.219) 4. Vario-Jet lance with stainless steel pipe 5. Attachment hook for cable with 2 fixing screws 6.
General rules Range of application Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only. Inspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guaranteed. The results of the inspection are to be recorded in writing. This may be done in any form. For inspection reports see pages 44-45.
Safety precautions 7 Bear in mind that during cleaning tasks with a high-pressure water jet a significant recoil at the lance arises. Please stand firmly.
Safety precautions – This is prohibited! Never direct the water jet at people or animals! Never direct the high-pressure jet at yourself or other persons, not even to clean clothing or shoes.
Never allow children or untrained persons to use the high pressure cleaner! Never direct the water jet at the machine itself! The machine may not be placed within reach of the water jet spray mist! Never direct the water jet at power sockets or any other electrical installations!
Please note - important: Lack of water Lack of water occurs more often than you probably believe. The more powerful a high-cleaner is the greater is the danger that a lack of water occurs. If there is only an insufficient amount of water available, cavitation (water-gas mixture) arises inside the pump, which is normally noticed too late or even not at all. The pump will be destroyed! Please check the available quantity of water by filling a bucket with litre scale for one minute.
Insufficient quantity of electricity If there are too many collectors in your proximity connected to the network at the same time, the available voltage and the current intensity may decline. Consequently the motor of the high-pressure cleaner does not start or even blows. The power supply may also be insufficient if the power cable is too long or too thin. If extension cables are too long, this may lead to a voltage drop causing malfunctions or start-up difficulties.
Kränzle technology Water and cleaning system Water can be connected at mains pressure (1-8 bar pre-pressure) to the high-pressure pump. The water is then forced under pressure by the high pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of the lance.
Motor protection switch The motor is protected from overload by a motor protection switch, which cuts out the motor in the event of overload. However should the switch trip frequently, the cause of the malfunction should be located and rectified (see page 40). Replacements and inspection work should only be performed by qualified persons when the machine is disconnected from the power supply, i.e. with plug pulled out from the electrical socket.
Putting into operation 1. Screw bottom attachment hook for cable to the respective position on the frame. Setting up – Location Neither set up or operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles. Do not use the machine under water. 3. Move high-pressure cleaner to the job site. The Kränzle 1152 TS is a movable machine with sturdy trolleys ideally suited for difficult terrain and stairs. 4.
Putting into operation 15 6. Unwind high-pressure hose straight and without nooses. (When using hose extensions take care that the max. length of 20 m is not exceeded!) 7. Push on high-pressure hose to trigger gun with safety catch. 8. Tightly screw together high-pressure hose and trigger gun with safety catch. 9. Connect water hose to water inlet. The cleaner may be connected to a water mains (1-10 bar pre-pressure) with either cold or hot water (up to 60°C).
Be careful when using hot water! When running your high pressure cleaner with hot water of 60° C raised temperatures occur. Do not touch the metal parts of the cleaner without safety gloves! 10. Connect to circuit. Kränzle 1152 TS: 230 V ~, 12.0 A, 50 Hz The socket must be protected with a 16A delay action fuse on the mains side. 11. Put HP cleaner into horizontal position. The machine must be operated in horizontal position! 12.
14. Switch on HP cleaner with opened trigger gun (trigger pulled). Bleeding of the machine: Pull and release trigger of trigger gun with safety catch several times. Start cleaning task. 15. Steplessly adjust operating pressure with handwheel. The maximum pressure is adjusted ex work. Kränzle 1152 TS: max. 130 bar Kränzle 1152 TS high-pressure cleaners are equipped with a practical holding device for trigger gun with Dirtkiller lance during breaks.
Suction of detergents When using cleansing agents Suction of cleansing agents by means of the detergent injector is only possible if the Vario Jet lance is fitted. The lance mus be set to low pressure. 1. Please chemicals filter into container with cleansing agent. 2. To reach the low pressure push Vario nozzle to the front so that the injector can suck in the cleansing agent. 3. The chemicals supply is automatically stopped when closing the Vario nozzle by pushing it backwards.
To shut down the pump 19 01. Switch off the high-pressure cleaner 02. Cut off the water supply 03. Open the trigger gun with safety catch briefly until the pressure is released 04. Apply safety catch on the trigger gun 05. Remove water hose and trigger gun with safety catch 06. Drain the pump: switch on the motor for approx. 20 seconds 07. Pull the plug from the socket 08. Clean HP hose and wind up without loops 09. Clean power cable and wind up 10. Clean water filter 11.
Small repairs - do it yourself! No water from the nozzle but the gauge shows full pressure: Most likely the nozzle is blocked. The pressure gauge shows full pressure, but emerges from the nozzle only little water or no water at all. (Inside the pressure gauge there is no water but a filling with glycol to damp the vibration of the pointer.) Proceeding: Switch off the cleaner. Pull plug from the socket. Operate trigger gun with safety catch seveal times to decrease the pressure.
Pressure gauge shows little pressure, the water from the nozzle comes in squirts: Most likely the valves are soiled or sticky. The pressure gauge shows little pressure despite fully turned up pressure regulation. The water from the lance comes in squirts. The HP hose vibrates. (Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.
Small repairs - do it yourself! The pressure gauge shows full pressure although the trigger gun with safety catch has been closed. The pressure switch valve switches constantly. Possible cause no.1: Leakage Having closed th trigger gun with safety catch, the HP cleaner must shut down and the pressure gauge must show „0“ bar.
The pressure gauge shows full pressure although the trigger gun with safety catch has been closed. The motor constantly switches on and off. Possible cause no. 2: The non-return valve is soiled or defective. Proceeding: Switch off the HP cleaner and pull plug from socket. Stop water supply. Unscrew pump outlet. Take out check ball and check for soiling or damage. Also check stainless steel seat of ball inside the pump housing for soiling or damage.
EC declaration of conformity Hereby we declare that: technical specifications available from: Nominal flow comply with the following guidelines and their amendments for high-pressure cleaners: Sound level measured: Sound level guaranteed: Applied conformity assessment procedure: Applied specifications and standards: Kränzle 1152 TS Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str.
Guarantee 25 The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with. The operating instructions form part of the guarantee. For high-pressure cleaners sold to the user the guarantee period is 24 month. For high-pressure cleaners sold for industrial use the guarantee period is 12 month.
Versatile due to Kränzle accessories Rotating washing brush with 400 mm extension, Order no. 41 050 1 Floor cleaner round cleaner UFO Order no. 41.850 Dirtkiller lance with stainless steel pipe 500 mm, Order no. 41.
Pipe cleaning hose with nozzle, 10 m - order no. 41.058 1 15 m - order no. 41.058 20 m - order no. 41.058 2 25 m - order no. 41.058 3 30 m - order no. 41.058 4 Spray guard Order no. 41.052 All accessories for high-pressure cleaners are safety components! These, in particular, include high-pressure hoses, trigger guns with safety catch, high-pressure lances, pipe cleaning hoses, surface cleaners, etc. If components are used which are not approved by Kränzle any guarantee is rendered void.
Ersatzteilliste
Kränzle 1152 TS - Komplettaggregat Position Bezeichnung Stck. Art.-Nr. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Fahrgestell Frontplatte „ K 1152 TS“ Versteifungsplatte Kunststoffschraube 6,0 x 30 Kabeltrompete Rad Radkappe Scheibe 40 x 6 x 1,5 (Stahl) Kunststoffsenkschraube 5,0 x 20 Achshalter Schraube M 6 x 35 Standfuss links+rechts Schraube 5,0 x 30 Kabelaufwicklung K1152 Schraube 5,0 x 20 Gummi-Anschlag-Dämpfer 25 x 30 Schraube 5,0 x 14 Kabelklemme Schraube 3.
Ersatzteilliste
Kränzle 1152 TS - Motor Position Bezeichnung 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 40 41 Ölgehäuse mit Dichtung, Deckel Öldichtung, Schulterlager Motorgehäuse mit Stator Motorwelle mit Rotor Passfeder 6 x 6 x 20 Motor-Lager B-Seite Z-Lager Motor-Lager A-Seite Schulterl. Schelle für Lüfterrad Öldichtung 25 x 35 x 7 Lüfterrad Lüfterhaube Flachdichtung Lüsterklemme 3-pol.
Ersatzteilliste
Kränzle 1152 TS - Getriebeteil Position Bezeichnung Stck. Art.-Nr. 1 2 3 4 5 6 7 8 10 12 13 14 16 17 18 19 1 3 1 3 3 3 3 1 1 4 1 1 1 1 1 4 Gehäuseplatte Öldichtung 14 x 24 x 7 O-Ring 83 x 2 Plungerfeder Federdruckscheibe 14 mm Plunger 14 mm AZ-L Sprengring 14 mm Taumelscheibe 9,5° Axial-Rillenkugellager 3-teilig Innensechskantschraube M 8 x 25 Ölablassstopfen M18x1,5 mit Magnet O-Ring 14 x 2 Ölmessstab Dichtung Öldeckel Deckel Ölgehäuse Innensechskantschraube M 5 x 12 43.003 41.631 43.039 43.
Ersatzteilliste 65 66 67 64 68 69 63 72 61 60 26 62 27 54 71 55 73 49 58 57 19 56 18 74 7 16 17 55 54 53 51 52 14 50 59 15 8 25 24 23 22 21 20 70 74 9 10 11 12 7 13
Kränzle 1152 TS - Unloader + Druckschalter Position Bezeichnung Stck. Art.-Nr.
Ersatzteilliste 3 35 60 52 37 61 7 4 38 7 41 40 39 27 5 5 28.1 29 28 29 30 33 5 31 1 62 34 10 11.
Kränzle 1152 TS - Ventilgehäuse Position Bezeichnung Stck. Art.-Nr. 1 2 3 4 5 6 7 8 9 10 11.1 12 27 28 28.
Ersatzteilliste
Kränzle 1152 TS - Pistole und Lanze Position Bezeichnung Stck. Art.-Nr. 1 2 3 18 Pistolenschale rechts + links 1 Schraube 3,5 x 14 10 Reparatursatz M2000 O-Ring 9,3 x 2,4 1 12.450 44.525 12.454 13.273 19 20 30 31 32 33 ST 30-Nippel M 22 x 1,5 AG / M 12 x 1 Rohr 500 lang, bds. M12 x 1 Klemmstück Halterung für Klemmstück Kunstoffhülle Vario-Jet 042 13.363 41.527 1 41.155 2 41.155 4 41.155 1 41.155 6 1 1 1 1 1 1 M2000-Pistole kpl. 12.480 Lanze kpl. mit Vario-Jet 042 41.
Ersatzteilliste Kränzle 1152 TS Schmutzkiller (Sonderzubehör) Position Bezeichnung Stck. Art.-Nr. 1 Sprühkörper 1 41.520 2 O-Ring 6,86 x 1,78 1 41.521 3 Düsensitz 1 41.522 4 Düse 042 1 41.523-042 5 Stabilisator 1 41.524 6 O-Ring 16 x 2 1 40.016 1 7 Sprühstopfen 1 41.526 8 Rohr 500 mm 2x M 12 x 1 1 41.527 1 9 ST 30-Nippel M 22 x 1,5 / M 12 x 1 ISK 1 13.363 11 Kappe vorn für Schmutzkiller 1 41.528 1 12 Kappe hinten für Schmutzkiller 042 1 41.540 2 Rep.-Satz Schmutzkiller 042 41.
Wiring diagram Kränzle 1152 TS C: 40 µF terminal block On-Off switch with 12 Ampere overload protection Pump motor 41
Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no. UVV200106 Owner: Address: Scope of inspection Type: Serial no.: Rep. order no.: o.k.
Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no. UVV200106 Owner: Address: Scope of inspection Type: Serial no.: Rep. order no.: o.k.
S u b j e c t t o t e c h n i c a l m o d i f i c a t i o n s . O r d e r n o. 3 0.7 9 4 1 I. Kränzle GmbH E l p ke 9 7 D - 3 3 6 0 5 B i e l e fe l d Re p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i s a t i o n o f K r ä n z l e . A s d a t e o f 0 8 . 0 9. 2 0 1 5 Made in Germany www.kraenzle.
