R GB High Pressure Cleaners W 11/135 W 13/230 W 15/200 W 19/160 nual a m g n i Operat use and efore Read b to conform tions instruc safety
Description Dear Customer We would like to congratulate you on your new high pressure cleaner and to thank you for the purchase. To ease your introduction to the use of the cleaner, we have provided the following pages of explanations, tips and hints. The equipment will assist you professionally in all cleaning tasks, e.g.: - Vehicles of all types - Machines etc.
Preparation for use Stationary cold water high pressure cleaner The stationary wall-mounted systems are supplied with a stainless steel housing and equipped with an AQ pump (W11/135 with APG pump) and 10m steel fabric heavy duty hose. Pressure fully adjustable, automatic total-stop feature. After the gun is closed, the device continues to run for a time and then cuts out. It restarts when the gun is opened. Incorrect operation by unauthorised persons is therefore not possible.
Description Water supply system The water is fed under pressure (2 - 8 bar) to the HP pump. Then the water is fed under pressure from the HP pump to the safety spray lance. The high pressure jet is formed by the nozzle at the end of the lance. Environmental, refuse disposal and water protection regulations must be observed ! Lance with spray gun The machine can only be operated when the safety trigger is squeezed. When the lever is squeezed, the spray gun opens. The liquid is then pumped to the nozzle.
Description High pressure hose and spraying device The high pressure hose and spraying device supplied with the machine are made of high grade material. They are also optimized for the machine and marked as required by the appropriate regulations. If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used. The high pressure hose and spraying device must be connected in a pressure-tight manner.
Description With delayed motor cut-out Frequent, work-necessitated switching on and off of motors on machines of this size puts a heavy load on the power network and causes increased wear on internal electrical parts. That’s why the motor on the new KRÄNZLE appliances switches itself off 30 seconds after the trigger is released, and switches itself back on again when the trigger is pressed.
Description W 11-135 230V/50Hz W 13-230; W 15-200; W 19-160 400V/50Hz Electrical connection The machine is supplied with an electrical power cord with plug. The mains plug must be fitted to a standard grounded socket with a 30mA residual current operated device. The socket must be protected with a 16A delay action fuse on the mains side.
Description Brief operating instructions: 1. 2. 3. 4. 5. 6. Connect the high pressure hose with spray gun and machine. Connect to suitable water supply. Flush the air from the pump (open and close the spray gun several times). Make the electrical connection - (400 Volt three-phase current). Switch on the machine and commence cleaning. After having completed the work switch off the tap and completely empty the pump. (Switch on the motor for approx. 20 sec. without the water hose and gun).
Preparation for use 1. Check oil level. There are two possibilities for checking the oil level of the pump: a) Oil must be visible in the viewingwindow b) The oil level must be between the two markings on the oil dipstick. To check the oil level, loosen the oil cover screw and take out the oil dip stick. The oil level must be between the two markings. 2. Connect the high pressure lance or dirtkiller to the spray gun. 3. Unroll hose without kinks and connect with handgun and pump. Max.
To shut down the pump: To shut down the pump: 1. Switch off the machine. Switch to „0“ position. 2. Cut off the water supply. 3. Open the spray gun briefly until the pressure is released. 4. Apply the safety catch on the spray gun. 5. Remove the water hose and spray gun. 6. Pull the plug from the socket. 7. Winter: store the pump in rooms above 0°C. 8. Clean the water filter. Frost protection Normally after operation, there is still some water in the device.
Care and Maintenance Care and Maintenance Care and maintenance is required to keep the machine in good working order, and to allow you to enjoy the machine for as long as possible. IMPORTANT!!! Always remove the plug before working on the machine! Only use original Kränzle spare parts What to do! - Weekly, or after approx. 40 hours of operation Check the oil level of the high pressure pump. Loosen the red oil stopper on the high pressure pump and pull out the oil dipstick.
Care and Maintenance Rules, directives, inspections Inspections performed by Kränzle - measurement of earth line resistance - measurement of voltage and current - inspection of tension consistency with +/- 1530 V - visual and functional check as per the inspection sheet provided Guidelines for liquid sprayers The machine conforms with the "Guidelines for liquid sprayers". These guidelines are issued by the organisation of trade associations and may be obtained from Carl Heymann-Verlag KG, Luxemburger Str.
Safety Information Safety Information Important !!! The machine must be disconnected from the power supply when servicing work is being carried out. The master switch should be in position "0" and the plug out of the socket. Do not use the cleaner if electrical connections or other safetyrelevant parts (e.g. overpressure valve, high pressure hose, spraying equipment etc.) are damaged. The machine may only be used by persons who have received the necessary training.
Safety Information The machine may not be set up and used in rooms where there is a danger of fire or explosion. The machine may not be used under water. Never direct the high-pressure jet at yourself or other persons just to clean clothing or shoes.
This is prohibited! Never allow children to use the high pressure cleaner! Never direct the water jet at the machine itself ! Never direct the water jet at a power socket! 15
This is prohibited! Never direct the water jet at people or animals! Do not damage the power cable or repair it incorrectly! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges! 16
Small repairs - Do it yourself! Stopping leaks from hose or gun After closing the gun the manometer shows full pressure! The pressure regulator switches on and off contunuously! If the manometer shows full pressure, Pull out the power plug! First disconnect the hose! Press the trigger to release the pressure!!! Clean the return element or replace the O-Ring ! Then unscrew the pump outlet with an open-jaw wrench.
Small repairs - The nozzle is blocked! No water but the gauge shows full pressure ! Rinse the hose through first. You should now have a powerful stream of water, Using the flat spray lance you only have to clean the front nozzle. remove the lance and clean the nozzle. Insert pointed object into the hole and pull the cap back! Check visually whether the nozzle is clean. 18 but if you only get a few drops from the lance Straighten a paper clip and clean the nozzle. Now it works as well as before.
do it yourself! Nozzle dirty or sticky! The high-pressure Pressure gauge does not show full pressure. hose vibrates. Water comes out in spurts. If you do not use the high-pressure cleaner for some time the valves can stick. When a valve is blocked, the gauge shows little pressure or no pressure at all, or the high pressure hose vibrates! and remove the valve screw, the valve and the o-ring. Open the valve with a socket wrench... and remove the dirt from the valve - the valve inside must be closed.
Complete Assembly 20
Description Tragrahmen Wandaggregat Seitenbügel rechts Seitenbügel links Seitenblech rechts Seitenblech links Motorträger Halteblech Schaltkasten Verbindungsblech Schaltkasten Wasserkasten Abdeckblech Verschraubung R3/8“ AG X M22x1,5 Winkel 2x R3/8“ IG Kupferdichtring Ermetonippel R3/8“ x 12 HD-Schlauch Winkel R3/8“AG x R3/8“IG Durchflusswächter Usit-Ring Ausgangsteil R3/8“ x M22x1,5 Sauganschluss R3/4“ x R1/2“ Winkel 2x R1/2“ IG No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 1 1 1 1 1 1 1 1 1
Valve housing 22
Ventilgehäuse AQ mit integr. UL ohne integr.
Unloader valve 24
Description O-Ring 16 x 2 O-Ring 11 x 1,44 Edelstahlsitz Sicherungsring Edelstahlkugel Edelstahlfeder Verschlußschraube Steuerkolben Parbaks 16 mm Parbaks 8 mm Spanstift Kolbenführung spezial Kontermutter M 8 x 1 Ventilfeder schwarz Federdruckscheibe Nadellager Handrad Elastic-Stop-Mutter M 8 x 1 No 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 Qty. 13.150 12.256 14.118 13.147 13.148 14.119 14.113 14.134 13.159 14.123 14.148 42.105 14.144 14.125 14.126 14.146 14.
Motor 26
24.060 2 40.540 40.530 40.531 40.532 40.533 40.534 43.030 43.031 1 40.539 40.103 40.080 40.104 40.538 43.037 40.544 1 43.036 41.489 40.535 41.489 43.038 40.220 41.515 41.410 Motor with terminal box 3x 220 V / 50 Hz 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 4 2 4 1 4 4 4 Ord.-No 24.
Drive unit AQ 28
3 3 3 3 2 1 1 1 4 1 3 1 1 1 6 6 1 3 1 1 1 1 1 1 Qty.
Valve housing 30
Description Ventilgehäuse Ventilstopfen Ventilstopfen mit 1/4" IG Dichtstopfen M 10 x 1 Ventile (grün) für APG-Pumpe O-Ring 16 x 2 O-Ring 15 x 2 Dichtstopfen R1/4" mit Bund O-Ring 11 x 1,44 Edelstahlsitz Sicherungsring Edelstahlkugel 8,5 mm Edelstahlfeder Verschlußschraube Steuerkolben Parbaks 16 mm Parbaks 8 mm Spannstift Kolbenführung spezial Mutter M 8 x 1 Ventilfeder schwarz Federdruckscheibe Nadellager Handrad Elastic-Stop-Mutter Druckring Manschette 18 x 26 x 4/2 Gewebemanschette 18 x 26 x 4/2 Backri
Motor 32
Description Ölgehäuse Stator BG90 230V / 50Hz Rotor für 2,2 kW - Motor Paßfeder 6 x 6 x 20 Kugellager Schulterlager Öldichtung 25 x 35 x 7 Toleranzhülse Lüfterrad BG 90 Lüfterhaube BG 90 Flachdichtung Lüsterklemme 2,5 mm² 2-polig Klemmkasten Klemmschelle für Lüfterrad Vierkantmutter PG-Einschub mit 1 PG-Verschraubung Kondensator 55 µF Schraube M 4 x 12 Blechschraube 2,9 x 16 Blechschraube 5 x 12 Blechschraube 4 x 9 Erdungsklemme kpl.
Transmission unit 18 mm 34
Spare parts list No Description 1 2 3 4 6 8 9 10 13 14 15 16 17 18 19 20 21 Motor 2,2 kW 230 V Schulterlager Öldichtung 25 x 35 x 7 Taumelscheibe 12,5° Axial-Rollenlager 3-teilig O-Ring 88 x 2 Gehäuseplatte 18 mm Öldichtung 18 x 28 x 7 Passfeder 6 x 6 x 20 Plungerfeder Federdruckscheibe Plunger 18 mm Sprengring Ölbecher Deckel für Ölbecher O-Ring 12 x 2 Verschlussschraube M 18 x 1,5 Qty. 1 1 1 1 1 1 1 3 1 3 3 3 3 1 1 1 1 Ord.-No 24.012 41.027 41.024 46.542-12,5 46.543 41.021 1 41.020 2 41.031 41.
Control unit 230 V 36 No Description 23 24 26 28 29 30 31 32 33 34 36 37 38 39 40 41 Schalter 14,5 A Amazonas Kunststoffschraube 4,0 x 16 Kunststoffschraube 5,0 x 25 Kunststoffschraube 3,5 x 20 Lüsterklemme 5-pol. Schütz 230V 50/60 Hz Schaltkasten Unterteil Schaltkasten Deckel Steuerplatine Abschaltverz.
Control unit 400 V No Description 23 24 26 28 29 30 31 32 33 34 36 37 38 39 40 41 42 Schalter 14,5 A Amazonas Kunststoffschraube 4,0 x 16 Kunststoffschraube 5,0 x 25 Kunststoffschraube 3,5 x 20 Lüsterklemme 5-pol. Schütz 100-C12KN10 3x400V 50/60 Hz Schaltkasten Unterteil Schaltkasten Deckel Steuerplatine Abschaltverz.
Gun and HP lance 38
Ventilkörper mit Handgriff 1 Schutzhülse 1 Abdeckschutz 1 Betätigungshebel 1 Sicherungshebel 1 Abschlußschraube M 16 x1 1 Stopfen 1 Gewindeführungshülse R 1/4" AG 1 Aufsteuerbolzen 1 Stift 1 Lagernadel 1 Edelstahlfeder 1 Edelstahlkugel 1 Edelstahlsitz 1 O-Ring 11 x 1,44 1 O-Ring 3,3 x 2,4 1 Blechschraube 3,9 x 8 4 Druckstück 1 Rohr kunststoffumspritzt bds.
Zuleitung über 3x 1,5mm² 230 V / 50 Hz Pumpenmotor 230 V / 50 Hz Druckschalter Steuerplatine mit Trafo 230 V / 50 Hz Schaltbild für KRÄNZLE W11-135 230 Volt / 50 Hz Schütz Ein- /Ausschalter mit 14,5 Ampere Überlastschutz Wiring diagram 230V 50Hz
Pump motor 3x 400 V / 50 Hz Pressure switch Control board with transformer 400 V / 50 Hz Wiring diagram for KRÄNZLE W13-230 - W 19-160 400 Volt / 50 Hz Inlet line via CEE 4x1.
Warranty Warranty This warranty covers material and/or workmanship related defects only and does not extend to ordinary wear. The machine must be operated according to enclosed operating instructions which are part of present warranty conditions. All products sold directly to private customers are warrantied for a period of 24 months, whereas the warranty period for industrial purchases is limited to 12 months.
High-pressure-cleaners Hochdruckreiniger Nettoyeurs à Haute Pression I. Kränzle GmbH Elpke 97 . 33605 Bielefeld EC declaration of conformity We hereby declare, that the high-pressure models: W 11/135; W 13/230 W 15/200; W 19/160 techn. documentation available from: Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str.
Inspection report for HP cleaners Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Owner: _____________________ Type: ____________ Built: ________ Address: _____________________ Serial no.: _______________________ _____________________ Rep.-order-no.
Inspection report for HP cleaners Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Owner: _____________________ Type: ____________ Built: ________ Address: _____________________ Serial no.: _______________________ _____________________ Rep.-order-no.
Notes 46
Notes 47
Order No.: 30 246 1 Reprint only allowed with the authorization of As date of 25. 04. 2006 .
