Operating manual - GB - High-pressure cleaners K 2160 TS K 2160 TS T K 2195 TS K 2195 TS T K 2175 TS K 2175 TS T Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user. www.kraenzle.
Description Kränzle 2160 TS, 2160 TST, Kränzle 2195 TS, 2195 TST, Kränzle 2175 TS, 2175 TST Ergonomically shaped handle Cable reel with 5 m cable Receptacle for gun with spray lance (during breaks) Generously dimensioned hose drum with 15 m steel braided highpressure hose (only available for TST models) Hand crank (only available for TST models) Ergonomically shaped handle High-pressure gun Large stainless steel manometer Fully adjustable pressure control Detergent hose with filter Interchangeable lan
Contents Page 3 Description ........................................................................................... 2 Contents ........................................................................................... 3 Technical data . ....................................................................................... 4 Overview “This is what you have purchased” . .......................................... 6 General rules .........................................................................
Technical data Kränzle Kränzle 2160 TS 2160 TS T Kränzle Kränzle 2195 TS 2195 TS T Operating press. fully adjustable 30 - 140 bar 30 - 180 bar Nozzle size 25042 25030 Permissible overpressure 160 bar 195 bar Water output at 1,400 r.p.m. 11 l/min at 1,400 r.p.m. 8 l/min Water inlet temperature max. 60 °C max. 60 °C Suction height 2.5 m 2.
Operating press. fully adjustable Nozzle size Permissible overpressure Water output Water inlet temperature Suction height Hose drum Steel braided high-pressure hose Detergent suction Connected load Power input Power output Weight Dim. incl. pulling handle in mm Sound level acc. to DIN 45 635 Sound level with Dirtkiller Acoustic power LWA Recoil at lance Vibration at lance Kränzle 2175 TS Kränzle 2175 TS T 30 - 160 bar 25042 175 bar at 1,400 r.p.m. 12 l/min max. 60 °C 2.
This is what you have purchased 1. Kränzle high-pressure cleaners 2160 TST, 2195 TST, 2175 TST with 15 m steel braided high-pressure hose and hose drum NW 6 or Kränzle high-pressure cleaners 2160 TS, 2195 TS, 2175 TS with 10 m steel braided high-pressure hose but without hose drum NW 6 2. Trigger gun with safety catch, insulated handle and screw connection 3. Dirtkiller lance with stainless steel pipe 4. Vario-Jet lance with stainless steel pipe 5. Handle with fixing screw for hose drum 6.
General rules 7 Range of application Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only. Inspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guaranteed. The results of the inspection are to be recorded in writing. This may be done in any form. For inspection reports see pages 22 - 25.
Safety precautions Bear in mind that during cleaning tasks with a high-pressure water jet a significant recoil at the lance arises (see technical data on page 4).
Safety precautions - That`s forbidden! 9 Never direct the water jet at people or animals! Only use power cables which are in perfect working order! Do not damage the power cable or repair it incorrectly! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges! Never allow children to use the high pressure cleaner! Never direct the water jet at the machine itself! Never direct the water jet at a power socket!
Please note - important! Lack of water Lack of water occurs more often than you probably believe. The more powerful a high-cleaner is the greater is the danger that a lack of water occurs. If there is only an insufficient amount of water available, cavitation arises inside the pump, which is normally noticed too late or even not at all. The pump will be destroyed! Please check the available quantity of water by filling a bucket with litre scale for one minute.
Insufficient quantity of electricity If there are too many collectors in your proximity connected to the network at the same time, the available voltage and the current intensity may decline. Consequently the motor of the high-pressure cleaner does not start or even blows. The power supply may also be insufficient if the power cable is too long or too thin. If extension cables are too long, this may lead to a voltage drop causing malfunctions or start-up difficulties.
Kränzle technology Water and Cleaning System Water can be connected at mains pressure to the high pressure pump or it can be sucked directly from a storage tank. The water is then forced under pressure by the high pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of the lance. Environmental, refuse disposal and water protection regulations must be observed! Lance with trigger gun The machine can only be operated when the safety trigger is squeezed.
Motor protection switch The motor is protected from overload by a motor protection switch, which cuts out the motor in the event of overload. However should the switch trip frequently, the cause of the malfunction should be located and rectified (see page 11). Replacements and inspection work should only be performed by qualified persons when the machine is disconnected from the power supply, i.e. with plug pulled out from the electrical socket.
Putting into operation 1. Move high-pressure cleaner to the job site. The Kränzle 2160 / 2195 / 2175 are movable machines with sturdy trolleys ideally suited for difficult terrain and stairs. Setting up – Location Never pull the machine if the water supply hose is still connected! Neither set up or operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles. Do not use the machine under water. 2.
5. Push on lance or Dirtkiller lance to gun. 6. Screw together lance and gun. 7. Push on HP hose to gun. 8. Screw together HP hose and gun. 9. Put HP cleaner into horizontal position. These machines must be operated in horizontal position! Unwind HP hose from hose drum without kinks and nooses. 10. Connect water hose to water tank. The cleaner may be connected to water mains with cold or 60°C warm water. Alternatively water can be sucked in from a container (see page 17).
Putting into operation 11. Connect to circuit. Kränzle 2160 TS / TS T: 230 Volt, 50 Hz. Kränzle 2195 TS / TS T: 230 Volt, 50 Hz. Kränzle 2175 TS / TS T: 400 Volt, 50 Hz. The socket must be protected with a 16A delay action fuse on the mains side. 12. Steplessly adjust operating pressure with handwheel. The maximum pressure is adjusted ex work. 13. Ventilation of the machine: Pull and release the trigger several times. Switch on high-pressure cleaner with opened spray gun. Start cleaning task.
Direct suction Due the suction capacity of its pump (up to 2.5 m suction height, max. hose length 3 m) this high-pressure cleaner can suck in water for cleaning purposes from separate containers or ponds. Prior to starting the first suction the pump resp. the suction hose has to be filled with water! 1. Mount suction hose with suction filter (Kränzle accessories No. 15.038 3). When using other hoses the inner cross section of the hose must be at least 3/4” = 16 mm. 2. Fill suction hose with water.
Suction of detergents with detergent supply: For the Kränzle 2160 TS / TS T, 2195 TS / TS T and 2175 TS / TS T a built-in injector provides the facility to suck in detergents. By pushing the Vario-Jet nozzle to the front the machine is adjusted to low pressure and a vaccum is build up in the injector. Thus the detergent can be sucked in via the connected suction hose with filter. 1. Place chemicals filter into container with cleansing agent. 2.
To shut down the pump 19 01. Switch off the machine 02. Cut off the water supply 03. Open the spray gun briefly until the pressure is released 04. Apply the safety catch on the spray gun 05. Remove the water hose and spray gun 06. Drain the pump: switch on the motor for approx. 20 seconds 07. Pull the plug from the socket 08. Clean HP hose and wind up 09. Clean power cable and wind up 10. Clean water filter 11.
Small repairs - do it yourself! No water from the nozzle but the gauge shows full pressure: Most likely the nozzle is blocked. The pressure gauge shows full pressure, but from the nozzle comes only little water or no water at all. (Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.) Switch off the cleaner. Pull plug from the socket. Operate gun seveal times to decrease the pressure. First unscrew gun and lance, then rinse hose from any residues.
Pressure gauge shows little pressure, the water from the nozzle comes in squirts: Most likely the valves are soiled or sticky. The pressure gauge shows little pressure despite fully turned up pressure regulation. The water from the lance comes in squirts. The HP hose vibrates. (Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.
Small repairs - do it yourself! The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly. Possible cause no.1: Leakage Having closed th gun, the HP cleaner must shut down and the pressure gauge must show „0“ bar. If the pressure gauge still shows full pressure and the motor constantly switches on and off, the possible reason for this can be a leakage of the pump, the HP hose or the lance.
The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly. Possible cause no. 2: The return body is soiled or the sealing ring on the return body is defective. Unscrew pump outlet. Take out check ball and check for soiling or damage of ball or stainless steel seat inside the pump housing. Replace non-return valve if necessary.
Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no. UVV200106 Owner: Address: Scope of inspection Type: Serial no.: Rep. order no.: o.k.
Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no. UVV200106 Owner: Address: Scope of inspection Type: Serial no.: Rep. order no.: o.k.
EC declaration of conformity Hereby we declare that: Kränzle 2160 TS / TS T, Kränzle 2195 TS / TS T, Kränzle 2175 TS / TS T, technical specifications available from: Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen K 2160 TS / TS T: 660 l/h K 2195 TS / TS T: 480 l/h K 2175 TS / TS T: 720 l/h machinery directive 2006/42/EEC, EMC-directive 2004/108 EEC, noise directive 2005/88/EC, Art.
Guarantee 27 The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with.. The operating instructions form part of the guarantee. The Guarantee is void if other parts are used than genuine Kränzle accessory parts or genuine Kränzle spare parts. For high-pressure cleaners sold to the user the guarantee period is 24 month.
Versatile due to Kränzle accessories Rotating washing brush with 400 mm extension, Order no. 41 050 1 Underbody lance with 800 mm extension, Order no. 41 075 Pipe cleaning hose with nozzle, 10 m - Order no. 41 058 1 20 m - Order no. 41 058 2 25 m - Order no. 41 058 3 30 m - Order no.
Sludge sucker, stainless steel, Order no. 41 801 Sludge sucker with 3 m suction hose, Order no. 41 104 Floor cleaner round cleaner UFO Order no. 41.850 Sand blasting set compl. up to 12 l/min, 150 bar Order no. 41 068 1 Sand blasting set compl. up to bis 19 l/min, 250 bar Order no.
Spare parts list Kränzle 2160 / 2195 / 2175
Complete assembly No Description 1 Motor-Pumpen-Einheit mit Elektrik K 2160 TS K 2160 TS T K 2195 TS K 2195 TS T K 2175 TS K 2175 TS T Motor-Pumpen-Einheit ohne Elektrik K 2160 TS K 2160 TS T K 2195 TS K 2195 TS T K 2175 TS K 2175 TS T Fahrgestell Versteifungsblech Schraube 6,0 x 30 Schraube M 8 x 12 Achshalter Schraube M 6 x 40 Standfuß links + rechts Käfigmutter M6 Schraube 5,0 x 30 Rad d210mm Scheibe 40 x 6 x 1,5 (Stahl) 1.1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17.1 17.2 17.3 17.4 17.5 17.
Spare parts list Kränzle 2160 / 2175
Valve housing 18mm No Description 1 2 2.1 3 4 5 6 7 8 8.1 9 10 11 12 13 14 15 16 17 27 28 28.
Spare parts list Kränzle 2195
Valve housing 15mm No Description 1 2 2.1 3 4 5 6 7 8 8.1 9 10 11 12 13 14 15 15 17 27 28 28.
Spare parts list Kränzle 2160 / 2195 / 2175 No Description Qty. 70 71 72 73.1 73.2 73.3 73.4 Steuerkolben kpl. mit Handrad Rep.- Satz Druckschaltermechanik Druckschalter kpl. Ventilgehäuse kpl. ohne Manometer (K2160 TS, K2175 TS) Ventilgehäuse kpl. ohne Manometer (K2160 TST, K2175 TST) Ventilgehäuse kpl. ohne Manometer (K2195 TS) Ventilgehäuse kpl. ohne Manometer (K2195 TST) 40.490 15.009 3 41.300 6 48.050 48.050 1 48.051 48.051 1 Ord.
Unloader valve and pressure switch No Description 5 5.
Spare parts list Kränzle 2160 / 2195 / 2175
Motor No Description 1 3 4 5 6 8 9 10 11 12 13 15 16 20 21 22 23 24 25 27 28 29 30 31 32 Ölgehäuse für AP mit Deckel und Dichtung Rotor mit Motorwelle Passfeder 6 x 6 x 20 Motor-Lager B-Seite 6205 - 2Z Motor-Lager Schulterlager 7304 Öldichtung 25 x 35 x 7 Lüfterrad BG 90 Lüfterhaube BG 90 Flachdichtung Innensechskantschraube M 6 x 30 Schelle für Lüfterrad mit Schrauben Schraube M 4 x 12 Erdungsschraube kpl.
Transmission No Description 1 2 3 4 5 6 7 8 8.1 10 12 14 15 16 17 18 20 Gehäuseplatte für 18 mm Plunger Öldichtung 18 x 28 x 7 O-Ring Viton 88 x 2 Plungerfeder Federdruckscheibe 18 mm Plunger 18 mm Sprengring 18 mm Taumelscheibe 12,0° (K2160 TS / TST) Taumelscheibe 13,0° (K2175 TS / TST) Axial-Rillenkugellager 3-teilig Innensechskantschraube M 8 x 30 O-Ring 14 x 2 Dichtung für Deckel Deckel für Ölgehäuse Schraube M5x12 Ölverschlussschraube mit Messstab Ölablassstopfen M18x1,5 mit Magnet Qty.
Transmission No Description 1 2 3 4 5 6 7 8 10 12 14 15 16 17 18 20 Gehäuseplatte für 15 mm Plunger Öldichtung 15 x 24 x 7 O-Ring Viton 88 x 2 Plungerfeder Federdruckscheibe 15 mm Plunger 15 mm Sprengring 15 mm Taumelscheibe 14,1° (K2195 TS / TST) Axial-Rillenkugellager 3-teilig Innensechskantschraube M 8 x 30 O-Ring 14 x 2 Dichtung für Deckel Deckel für Ölgehäuse Schraube M5x12 Ölverschlussschraube mit Messstab Ölablassstopfen M18x1,5 mit Magnet Qty. 1 3 1 3 3 3 3 1 1 4 2 1 1 4 1 1 Ord.-No 42.
Spare parts list Kränzle 2160 / 2195 / 2175
Hose drum No Description 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Seitenschale Trommelteil Knickschutz Kunststoffschraube 5,0 x 20 Antriebswelle Lagerklotz links Schraube 6,0 x 30 Lagerklotz rechts Verbindungsrohr Wasser-Eingangsteil O-Ring 6 x 0,8 Handkurbel Schraube M 5 x 14 Scheibe 5,3 Wellensicherungsring 22 mm O-Ring 9,3 x 2,4 Dichtsatz Saugzapfen Schlauchanschluss Edelstahlkugel 5,5 mm Edelstahlfeder Eingangsinjektror O-Ring 10 x 2 O-Ring 6,68 x 1,78 Hochdruckschlauch
Gun with lance No Description Qty. 1 2 3 18 Pistolenschale re+li 1 Schraube 3,5 x 14 10 Reparatursatz M2000 O-Ring 9,3 x 2,4 1 12.450 44.525 12.454 13.273 19 20 30 31 32 33 33.1 ST 30-Nippel M 22 x 1,5 AG / M 12 x 1 Rohr 500 lang, bds. M12 x 1 Klemmstück Halterung für Klemmstück Kunstoffhülle Vario-Jet 03 (K 2195) Vario-Jet 042 (K 2160, K 2175) 13.363 41.527 1 41.155 2 41.155 4 41.155 1 41.155 9 41.155 6 1 1 1 1 1 1 1 Ord.-No M2000-Pistole kpl. 12.480 Lanze kpl.
Dirtkiller with lance No Description Qty. Ord.-No 1 Sprühkörper 1 41.520 2 O-Ring 6,88 x 1,68 1 41.521 3 Düsensitz 1 41.522 4 Düse 03 1 41.523 4 4.1 Düse 042 1 41.523 5 Stabilisator 1 41.524 6 O-Ring 1 40.016 1 7 Sprühstopfen 1 41.526 8 Rohr 500 mm 2x M 12 x 1 1 41.527 1 9 ST 30-Nippel M 22 x 1,5 / M 12 x 1 ISK 1 13.363 11 Kappe vorn für Schmutzkiller 1 41.528 1 12 Kappe hinten für Schmutzkiller 03 1 41.542 1 12.1 Kappe hinten für Schmutzkiller 042 1 41.540 2 Rep.-Satz Schmutzkiller 03 41.
Wiring diagram Kränzle 2160 / 2195, 230 V, 50 Hz On-Off switch with 14.
Wiring diagram Kränzle 2175, 400 V, 50 Hz On-Off switch with 11 Ampere overload protection Contactor Pressure switch Inlet line via CEE 4 x 1,5 mm² 400 V / 50 Hz Pump motor 3 x 400 V / 50 Hz 47
Subject to technical modifications. Order no. 30.790 1 I. Kränzle GmbH Elpke 97 D - 33605 Bielefeld Re p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i s a t i o n o f K r ä n z l e . As date of 26.01.2013 Made in Germany www.kraenzle.
