Operating manual - USA - High-pressure cleaners quadro 399 TST quadro 499 TST Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user. www.kraenzle.
Technical data quadro 399 TST quadro 499 TST Operating pressure, steplessly adjustable 10 - 1600 psi 10 - 1900 psi 1800 psi 2100 psi 1.7 Gpm 1.9 Gpm 2503 030 2503 030 1,8 G 1,8 G max. 140 °C max. 140 °C max. permissible overpressure Water output *1 at nominal pressure Nozzle size (Flat jet) (Dirt killer) Volume Water tank *2 Inlet water temp. to water tank Max. temp.
Description Dear customer We would like to congratulate you on your new high pressure cleaner with integrated water tank and to thank you for the purchase. To ease your introduction to the use of the cleaner, we have provided the following pages of explanations, tips and hints, which we ask you to read before using it for the first time. The equipment will assist you professionally in all cleaning tasks, e.g.: - facades - flagstones - terraces Contents - vehicles of all types - stables - machines etc.
Description 8 9 10 7 2 1 4 quadro 399 quadro 499 115V / 60Hz 5 6 Connection principle 3 The KRÄNZLE quadro 399 and 499 - high pressure cleaners are mobile machines with hose drum and 590 inch industrial hose. The connection principle can be seen from the illustration. Components 1 2 3 4 5 4 Water inlet connection with filter Cover for water tank High pressure pump Press.
Description Water supply system The water must be lead to the high pressure cleaner under pressure (2 – 8 bar ad-mission pressure). A float valve regulates the water inlet. Then, the water is sucked by the high pressure pump from the water tank and supplied to the lance under the set pressure. The high pressure jet is formed by the nozzle at the end of the lance. Detergent and caring system The high pressure pump can also suck a detergent/caring agent and mix it with the high pressure jet.
Description High pressure hose and spraying device The high pressure hose and spraying device supplied with the machine are made of high grade material. They are also optimized for the machine and marked as required by the appropriate regulations. If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used. The high pressure hose and spraying device must be connected in a pressure-tight manner.
Description Delayed motor cut-out Frequent, work-necessitated switching on and off of motors on machines of this size puts a heavy load on the power network and causes increased wear on internal electrical parts. Therefore the motor of the new KRANZLE device only switches off 30 seconds after closing the gun and then goes to stand still. By opening the gun, the device is started again.
Description quadro 399 quadro 499 115V / 60Hz Electrical connection The machine is supplied with an electrical power cord with plug. The mains plug must be fitted to a standard grounded socket with a 30mA residual current operated device. The socket must be protected with a 16A delay action fuse on the mains side. KRÄNZLE quadro 399 TST, 499 TST = 115 Volt / 60 Hz When using an extension cable, this must have a grounded lead which is properly connected to the socket.
Description Brake Brake not applied Brake applied Brief operating instructions: 1. 2. 3. 4. 5. Connect high pressure hose with spray gun. Connect to suitable water supply. Connect current (see page 8). Switch on machine, operate gun and start cleaning. After having completed the cleaning process, put main switch in zero position and by opening the gun, reduce the pressure in the high pressure hose. Then, the high pressure hose can be rolled up.
This is what you’ve purchased: 1. Dirtkiller Lance with nozzle protection and high pressure nozzle Flat jet 25° 2. Spray gun M2000 with insulated handle and screw connection 3. KRÄNZLE - High pressure cleaners quadro 399 - 499 TST with hose drum and 590 inch HP hose NW 6 with steel reinforcement 4. Operating manual ww w.k raenzl e.com 5. HP hose 15 m NW 6 with hose drum 6. Collapsible crank for hose drum (already installed) 7.
Preparation for use To control the high pressure cleaner put 1. the foot against the tilt bases and 2. then pull the device towards you. 1. Check oil level. The oil level must be between the two markings on the oil dipstick.
Preparation for use 2. Connect the high pressure lance or dirtkiller to the spray gun. 3. Unroll hose without kinks and connect with handgun and pump. Use max. 20 m HP hose. 4. Connection of high pressure hose from device to lance.
Preparation for use 5. The machine must be connected to the water line with cold water or up to 60° C warm water (see page 2). The hose cross section must be at least 3/4" = 16 mm (free passage). Filter 1 must always be clean. Please make sure that the filter is clean before using your high pressure cleaner. CAUTION ! 1 When running your high pressure cleaner with hot water of 60° C raised temperatures occur.
To shut down the pump Suction of detergents Put chemistry sieve number 5 into the detergent container. Open the detergent valve (6), then the detergent is sucked in. When closing the detergent valve, the chemistry supply is automatically closed. Allow detergent to act and then wash off. (see page 5). Note that you must always comply with the instructions provided by the manufacturer of the detergent (e.g.
Safety notes As to the recoil see notice on page 2! Apply the safety catch on the spray gun after each use, in order to prevent unintentional spraying! 15
This is prohibited ! Never direct the water jet at people or animals ! Do not damage the power cable or repair it incorrectly! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges ! 16
This is prohibited ! Never allow children to use the high pressure cleaner ! Never direct the water jet at the machine itself ! Never direct the water jet at a power socket ! 17
Additional accessories for ... (on demand) Rotary scrubbing brush Order No. 41.050 1 Drain and pipe cleaning hose 10 m - Order No. 41.058.1 15 m - Order No. 41.
... further combination possibilities Car cleaning, glass, caravan, boat etc.: rotary washing brush with 40 cm extension and ST 30 nipple M22 x 1.5 Cleaning pipes, channels and drains: pipe cleaning hose with KN nozzle and ST 30 nipple M22 x 1.5 Cleaning cars and all smooth surfaces: brush with ST 30 nipple M22 x 1.5 Rotary point sprayer for extreme soiling: Turbokiller with 40 cm extension and ST 30 nipple M22 x 1.
Small repairs The nozzle is blocked! No water but the gauge shows full pressure ! Rinse the hose through first. You should now have a powerful stream of water, Using the flat spray lance you only have to clean the front nozzle. remove the lance and clean the nozzle. Insert pointed object into the hole and pull the cap back! Check visually whether the nozzle is clean. 20 but if you only get a few drops of water from the lance Straighten a paper clip and clean the nozzle.
...do it yourself ! Nozzle dirty or sticky! Pressure gauge does not show full pressure The high-pressure hose vibrates. Water comes out in spurts. If you do not use the high-pressure cleaner for some time the valves can stick. When a valve is blocked, the gauge shows little pressure or no pressure at all or the high pressure hose vibrates! and remove the valve screw, the valve and the o-ring. Open the valve with a socket wrench... and remove the dirt from the valve - the valve inside must be closed.
Complete Assembly 22
Description Schubbügel Schraube M6x35 DIN6912 Scheibe 6,4 DIN125 Wasserkasten Rammschutz vorn Kabelaufwicklung Zugentlastung Kunststoffschraube 4,0 x 16 Kunststoffschraube 5,0 x 30 Lanzenständer Köchertopf Rad d210 Radkappe d210 Gummipuffer 20 x 25 Rad d250 Federstecker Radkappe d250 Frontplatte quadro 399 TST Frontplatte quadro 499 TST Lanzenhalter Blechschraube 3,5x16 DIN7981 Fahrgestell No 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19.1 19.2 20 21 22 1 6 4 1 1 1 1 2 2 1 1 2 2 4 2 4 4 1 1 2 8 1 Qty.
Water inlet and brake 24
quadro 399 - 499 TST Spare parts list KRÄNZLE quadro 399 - 499 TST Water inlet and brake No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Revisionsdeckel Dichtung Revisionsdeckel Sterngriffschraube M6 Schwimmerventil Mutter R3/4“ Kunststoffschraube 5x14 Scheibe 5,3 DIN9021 Zugfeder Deckel Bremse Hebel Bremse Sternschraube M8 Innensechskantschraube M4x10 Schelle Bolzen für Bremse Dichtung für Schwimmerventil Bundschraube Qty. Ord.-No 1 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 46.512 46.513 46.031 46.
Pump motor 26
quadro 399 - 499 TST Spare parts list KRÄNZLE quadro 399 - 499 TST Pump motor No Description 1 2 3 4 5 6 8 9 10 19 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 38 39 40 41 50 51 52 53 54 Ölgehäuse für AP Motorgehäuse mit Stator Drehstrom Rotor mit Motorwelle Passfeder 6 x 6 x 20 Motor-Lager B-Seite 6205 - 2Z Motor-Lager Schulterlager 7304 Öldichtung 25 x 35 x 7 Lüfterrad BG 90 Lüfterhaube BG 90 Kabel mit Stecker Drehstrom Kunststoffschraube 4,0 x 16 Innensechskantschraube M 6 x 30 Erdungsschraube kpl.
Pump 28
quadro 399 - 499 TST Ersatzteilliste KRÄNZLE 399 - 499 TS T Pump with plunger, diameter 18 mm No Description 1 2 3 4 5 6 7 8 8.
Unloader valve and pressure switch 30
Description O-Ring 16 x 2 O-Ring 13,94 x 2,62 O-Ring Edelstahlsitz Sicherungsring Edelstahlkugel 8,5 mm Edelstahlfeder Verschlussschraube Steuerkolben Parbaks 16 mm Parbaks 8 mm Spannstift Kolbenführung spezial Mutter M 8 x 1 Ventilfeder schwarz Federdruckscheibe Nadellager Handrad Kappe Handrad Elastic-Stop-Mutter Manometer 0-250 bar Aluminium - Dichtring No 5 5.1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 Qty. 13.150 42.167 12.256 14.118 13.
Valve housing 32
Description Ventilgehäuse Ventilstopfen Ventilstopfen mit R1/4“ IG Dichtstopfen M 10 x 1 Ventile (grün) für APG-Pumpe O-Ring 16 x 2 O-Ring 15 x 2 Dichtstopfen R1/4” mit Bund Ausgangsteil Dichtstopfen M 8 x 1 O-Ring 18 x 2 Aluminium - Dichtring Ausgangsteil Pumpe R1/4” x 12 Ermeto-Winkel 12 L x 12 L Ermetowinkel R3/8“ x 12L Sprengring Edelstahlkugel Ø10 Rückschlagfeder „K“ O-Ring 11 x 1,5 Edelstahlsitz Ø 7 Scheibe 6 mm Grundteil Eckventil Ventilnadel Parbaks 6 mm Führungsteil Handrad Schraube M4x8 Messing S
Hose drum 34
Description Seitenschale Trommelteil Innensechskantschraube M 4 x 25 Lagerklotz mit Bremse Lagerklotz links Klemmstück Kunststoffschraube 5,0 x 20 Antriebswelle Welle Wasserführung Elastic-Stop-Mutter M 4 Handkurbel Verriegelungsbolzen Scheibe MS 16 x 24 x 2 Wellensicherungsring 22 mm Wellensicherungsring 16 mm Parbaks 16 mm Sicherungsscheibe 6 DIN6799 Schraube M 5 x 10 No 1 3 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 2 2 4 1 1 2 12 1 1 4 1 1 1 2 1 2 1 1 Qty. 46.201 46.202 40.313 40.306 1 40.305 1 40.
Gun and lance No Description Qty. 1 2 18 Pistolenschale re+li Schraube 3,5 x 14 O-Ring 9,3 x 2,4 1 10 1 12.450 44.525 13.273 51 52 53 54 55 Düsenschutz E: M12x1 IG A: 1/4“ IG Rohr 600 mm; bds. M12x1 ST 30 Nippel M 22 x 1,5 / M12x1 m. ISK Flachstrahldüse 2003 Aluminium-Dichtring 8,3x11,3x2 1 1 1 1 2 26.002 1 41.527 2 13.363 M2003 13.275 1 Lanze kpl. mit HD-Düse M2003 36 Ord.-No 12.
Dirtkiller Spare parts list KRÄNZLE quadro 399 - 499 TST Dirtkiller No Description Qty. Ord.-No 1 Sprühkörper 1 41.520 2 O-Ring 6,88 x 1,68 1 41.521 3 Düsensitz 1 41.522 4 Nozzle 03 1 41.523 4 5 Stabilisator 1 41.524 6 O-Ring 1 40.016 1 7 Sprühstopfen M12x1 IG 1 41.526 8 Rohr 400 mm lang; bds. M12x1 1 15.002 9 ST 30 Nippel M 22 x 1,5 / R1/4“ m. ISK 1 13.363 11 Front cap for Dirtkiller 1 41.528 1 12 Rear cap for Dirtkiller 03 1 41.542 1 Rep.-kit Dirtkiller 03 41.
Pump motor 115 V / 60 Hz Pressure switch Control plate with transformer 115 V / 60 Wiring diagram for KRÄNZLE quadro 399 - 499 TST 115 Volt / 60 Hz Inlet line 115 V / 60 Hz Contactor On-Off switch with 20 Ampere overload protection Wiring diagram
Warranty Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with. The operating instructions form part of the guarantee. The Guarantee is void if other parts are used than genuine Kränzle accessory parts or genuine Kränzle spare parts. For high-pressure cleaners sold to the user the guarantee period is 24 month.
General rules Inspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guarateed. The results of the inspection are to be recorded in writing. (see pages 48-49) Accident prevention The machine is designed for accidents to be impossible if used correctly. The operator is to be notified of the risk of injury from hot machine parts and the high pressure water jet.
R High-pressure-cleaners Hochdruckreiniger Nettoyeurs À Haute Pression I. Kränzle GmbH Elpke 97 . 33605 Bielefeld EC declaration of conformity We hereby declare, that the high-pressure models: Kränzle quadro 399 - 499 TST (techn. documentation available from): Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str.
Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no. UVV200106 Owner: Address: Scope of inspection Type: Serial no.: Rep. order no.: o.k.
Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no. UVV200106 Owner: Address: Scope of inspection Type: Serial no.: Rep. order no.: o.k.
Subject to technical modifications. I. Kränzle GmbH Elpke 97 D - 33605 Bielefeld Re p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i z a t i o n o f K r ä n z l e As date of 11/29/2013 Made in Germany www.kraenzle.
