Operating manual - USA - High-pressure cleaners 220V / 60Hz Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user. www.kraenzle.
Technical data Technical data quadro 599 TST Operating pressure, steplessly adjust. Water output 400 - 2200 psi (30 - 150 bar) *1 at 0 bar at nominal pressure Nozzle size (Flat jet) (Dirt killer) Volume Water tank max. inlet water temp. to water tank *2 Direct suction height Hose drum 2400 psi (165 bar) 2.5 Gpm (10,0 l/min) 2.45 Gpm (9,5 l/min) 20035 035 2.5 gal (10 l) max. 140°F (60 °C) 100 in (2,5 m) yes High pressure hose 65 ft (20 m) Electrical ratings 220 V/60 Hz 15 A Motor speed adjust.
Description Dear customer We would like to congratulate you on your new high pressure cleaner with integrated water tank and to thank you for the purchase. To ease your introduction to the use of the cleaner, we have provided the following pages of explanations, tips and hints, which we ask you to read before using it for the first time. The equipment will assist you professionally in all cleaning tasks, e.g.: - facades - flagstones - terraces Contents - vehicles of all types - stables - machines etc.
Description 8 9 10 7 2 1 4 quadro 599 220V/60Hz 5 6 3 Connection principle The KRÄNZLE quadro 599 TST - high pressure cleaners are mobile machines with hose drum and 65ft (20m) industrial hose. The connection principle can be seen from the illustration. Components 1 2 3 4 5 4 Water inlet connection with filter Cover for water tank High pressure pump Press.
Description Water system The water must be lead to the high pressure cleaner under pressure (30-115psi (2 – 8 bar) ad-mission pressure). A float valve regulates the water inlet. Then, the water is sucked by the high pressure pump from the water tank and supplied to the lance under the set pressure. The high pressure jet is formed by the nozzle at the end of the lance. Detergent and caring system The high pressure pump can also suck a detergent/caring agent and mix it with the high pressure jet.
Description High pressure hose and spraying device The high pressure hose and spraying device supplied with the machine are made of high grade material. They are also optimized for the machine and marked as required by the appropriate regulations. If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used. The high pressure hose and spraying device must be connected in a pressure-tight manner.
Description Delayed motor cut-out Frequent, work-necessitated switching on and off of motors on machines of this size puts a heavy load on the power network and causes increased wear on internal electrical parts. Therefore the motor of the new KRANZLE device only switches off 30 seconds after closing the gun and then goes to stand still. By opening the gun, the device is started again.
Description quadro 599 220V/60Hz Electrical connection The machine is supplied with an electrical power cord with plug. The mains plug must be fitted to a standard grounded socket with a 30mA residual current operated device. The socket must be protected with a 16A delay action fuse on the mains side. KRÄNZLE quadro 599 TST = 220 Volt / 60 Hz When using an extension cable, this must have a grounded lead which is properly connected to the socket.
Description Brake Brake not applied Brake applied Brief operating instructions: 1. Connect high pressure hose with spray gun. 2. Connect to suitable water supply. 3. Connect current (quadro 599: 220V/60Hz AC) 4. Switch on machine and start cleaning. 5. After having completed the cleaning process, put main switch in zero position and by opening the gun, reduce the pressure in the high pressure hose. Then, the high pressure hose can be rolled up.
This is what you’ve purchased: 1. Dirtkiller 2. Lance with nozzle protection and high pressure nozzle Flat jet 25° 3. Spray gun M2000 with insulated handle and screw connection 3. KRÄNZLE - High pressure cleaner quadro 599 TST with hose drum and 65 ft (20m) HP hose NW 6 with steel reinforcement 4. Operating manual ww w.k raenzl e.com 5. HP hose 65 ft (20m) NW 6 with hose drum 6. Collapsible crank for hose drum (already installed) 7.
Preparation for use To control the high pressure cleaner put 1. the foot against the tilt bases and 2. then pull the device towards you. 1. Check oil level. The oil level must be between the two markings on the oil dip stick. To check the oil level, loosen the oil cover screw and take out the oil dip stick. The oil level must be between the two markings.
Preparation for use 2. Connect the high pressure lance or dirtkiller to the spray gun. 3. Unroll hose without kinks and connect with handgun and pump. Use max. 20 m HP hose. 4. Connection of high pressure hose from device to lance.
Preparation for use 5. The machine must be connected to the water line with cold water or up to 140°F (60 °C) warm water (see page 2). The hose cross section must be at least 3/4" = 16 mm (free passage). Filter 1 must always be clean. Please make sure that the filter is clean before using your high pressure cleaner. CAUTION ! 1 When running your high pressure cleaner with hot water of 140°F (60 °C) raised temperatures occur.
To shut down the pump When using detergents Put chemistry sieve number 5 into the detergent container. Open the detergent valve (6), then the detergent is sucked in. When closing the detergent valve, the chemistry supply is automatically closed. Allow detergent to act and then wash off. (see page 5). Note that you must always comply with the instructions provided by the manufacturer of the detergent (e.g.
Safety notes As to the recoil see notice on page 2! Apply the safety catch on the spray gun after each use, in order to prevent unintentional spraying! 15
This is prohibited ! Never direct the water jet at people or animals ! Do not damage the power cable or repair it incorrectly! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges ! 16
This is prohibited ! Never allow children to use the high pressure cleaner ! Never direct the water jet at the machine itself ! Never direct the water jet at a power socket ! 17
Additional accessories for ... (on demand) Rotary scrubbing brush Order No. 41.050 1 Drain and pipe cleaning hose 10 m - Order No. 41.058.1 15 m - Order No. 41.058 Environmental, refuse disposal and water protection regulations must be observed when using the accessories! Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with.
... further combination possibilities Car cleaning, glass, caravan, boat etc.: rotary washing brush with 40 cm extension and ST 30 nipple M22 x 1.5 Cleaning pipes, channels and drains: pipe cleaning hose with KN nozzle and ST 30 nipple M22 x 1.5 Cleaning cars and all smooth surfaces: brush with ST 30 nipple M22 x 1.5 Rotary point sprayer for extreme soiling: Turbokiller with 40 cm extension and ST 30 nipple M22 x 1.
Small repairs ... The nozzle is blocked! No water but the gauge shows full pressure ! Rinse the hose through first. You should now have a powerful stream of water, Using the flat spray lance you only have to clean the front nozzle. remove the lance and clean the nozzle. Insert pointed object into the hole and pull the cap back! Check visually whether the nozzle is clean. 20 but if you only get a few drops of water from the lance Straighten a paper clip and clean the nozzle.
do it yourself ! Nozzle dirty or sticky! Pressure gauge does not show full pressure The high-pressure hose vibrates Water comes out in spurts. If you do not use the high-pressure cleaner for some time the valves can stick When a valve is blocked, the gauge shows little pressure or no pressure at all or the high pressure hose vibrates! and remove the valve screw, the valve and the o-ring. Open the valve with a socket wrench... and remove the dirt from the valve - the valve inside must be closed.
Complete Assembly 22
Description Schubbügel Schraube M6x35 DIN6912 Scheibe 6,4 DIN125 Wasserkasten Lanzenablage Kabelaufwicklung unten Zugentlastung Blechschraube 3,5 x 12 Kunststoffschraube 5,0 x 30 Lanzenständer Rohrstopfen dm25 Scheibe 8,4 DIN125 Kabelaufwicklung oben Gummipuffer 30 x 20 Rad d250 Federstecker Radkappe Frontplatte quadro 599 TST Lanzenhalter Blechschraube 3,9x13 DIN7981 Fahrgestell incl. Pos.
Water inlet and brake 24
quadro 599 TST Spare parts list KRÄNZLE quadro 599 TST Water inlet and brake No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Revisionsdeckel Dichtung für Revisionsdeckel Sterngriffschraube M6 Schwimmerventil Mutter R3/4“ Kunststoffschraube 5x14 Scheibe 5,3 DIN9021 Zugfeder Deckel Bremse Hebel Bremse Sternschraube M8 Schraube 3,5x14 Schelle Bolzen für Bremse Dichtung für Schwimmerventil Bundschraube Einströmschlauch Qty. 1 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 Bremse kpl. bestehend aus: Pos.
Pump motor 26
quadro 599 TST Spare parts list KRÄNZLE quadro 599 TST Pump motor No Description 1 2 3 4 5 7 10 11 12 13 14 18 19 20 22 23 24 26 28 29 30 31 32 33 34 36 37 38 39 40 41 42 43 Stator BG100 2,3kW 220V / 60Hz A-Lager Flansch Rotor BG100 230V / 50Hz Lüfterrad BG100 Lüfterhaube BG100 Flachdichtung Schrägkugellager 7306 Öldichtung 35 x 47 x 7 Passfeder 8 x 7 x 28 Kugellager 6206 - 2Z Innensechskantschraube M 6 x 30 Innensechskantschraube M 5 x 12 Schraube M 4 x 12 Schelle für Lüfterrad BG100-112 Erdungsschraube
Transmission unit 28
quadro 599 TST Spare parts list KRÄNZLE quadro 599 TST Pump transmission unit for AM-pump No Description 1 4 5 6 7 9 11 12 13 14 15 16 18 19 20 21 23 24 Ölgehäuse mit Öldichtungen Innensechskantschraube M 8 x 25 Sicherungsscheibe Flachdichtung Öldichtung 18 x 28 x 7 Axial-Rillenkugellager AM Taumelscheibe 6,5° quadro 599 Plungerfeder Federdruckscheibe Plunger 18mm (AM-Pumpe) Sprengring O-Ring 14 x 2 Flachdichtung Deckel Innensechskantschraube M 5 x 12 Ölmessstab (AM-Pumpe) O-Ring 13,94 x 2,62 Ölablasssto
Unloader valve and pressure switch 30
Description O-Ring 16 x 2 O-Ring 13,94 x 2,62 O-Ring 11 x 1,44 Edelstahlsitz Sicherungsring Edelstahlkugel Edelstahlfeder Verschlussschraube Steuerkolben Parbaks 16 mm Parbaks 8 mm Spanstift Kolbenführung spezial Kontermutter M 8 x 1 Ventilfeder schwarz Federdruckscheibe Nadellager Handrad AM-Pumpe Kappe Handrad AM-Pumpe Elastic-Stop-Mutter M 8 x 1 Manometer 0-250 Bar Aluminium-Dichtring O-Ring 3,3 x 2,4 Führungsteil Steuerstößel O-Ring 13 x 2,6 O-Ring 14 x 2 Parbaks 4 mm No 5 5.
Valve housing 32
Description Ventilgehäuse AM-Pumpe O-Ring 15 x 2 Ventile (grün) O-Ring 16 x 2 Ventilstopfen Ventilstopfen mit R1/4” IG Innensechskantschraube M10 x 35 Schlauchnippel R1/4“ x 8 Schlauchschelle 7 - 10 Chemiesaugschlauch mit Filter Dichtring Stopfen 3/8” Manschette 18 x 26 x 4/2 Backring 18 mm O-Ring Leckagering 18 mm Gewebemanschette 18 x 26 x 5,5/3 Zwischenring 18 mm Druckring Usit-Ring O-Ring 11 x 1,5 Edelstahlsitz Ø 7 Sprengring No 1 2 3 4 5 5.
Hose drum 34
Description Seitenschale Trommelteil Innensechskantschraube M 4 x 25 Lagerklotz mit Bremse Lagerklotz links Klemmstück Kunststoffschraube 5,0 x 20 Antriebswelle Welle Wasserführung Elastic-Stop-Mutter M 4 Handkurbel Verriegelungsbolzen Scheibe MS 16 x 24 x 2 Wellensicherungsring 22 mm Wellensicherungsring 16 mm Parbaks 16 mm Sicherungsscheibe 6 DIN6799 Schraube M 5 x 10 No 1 3 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 2 2 4 1 1 2 12 1 1 4 1 1 1 2 1 2 1 1 Qty. 46.201 46.202 40.313 40.306 1 40.305 1 40.
M2000-gun and lance No Description 1 2 18 Pistolenschale re+li Schraube 3,5 x 14 O-Ring 9,3 x 2,4 51 52 53 54 54.1 54.2 55 Düsenschutz Rohr 500 mm; bds. M12x1 ST 30 Nippel M 22 x 1,5 / M12x1 m. ISK Flachstrahldüse 20035 (quadro 599) Flachstrahldüse 20045 (quadro 799) Flachstrahldüse 2506 (quadro 899) Aluminium-Dichtring 8,3x11,3x2 Qty. 1 10 1 1 1 1 1 1 1 2 M2000-Pistole Lanze kpl. mit HD-Düse M20035 Lanze kpl. mit HD-Düse M20045 Lanze kpl. mit HD-Düse D2506 36 Ord.-No 12.450 44.525 13.
Dirtkiller No Description Qty. Ord.-No 1 Sprühkörper 1 41.520 2 O-Ring 6,88 x 1,68 1 41.521 3 Düsensitz 1 41.522 4 Düse 035 (quadro 599) 1 41.523 1 5 Stabilisator 1 41.524 6 O-Ring 1 40.016 1 7 Sprühstopfen R1/4“ IG 1 41.526 1 8 Rohr 600 mm lang; bds. R1/4“ 1 12.385 2 9 Nippel M22x1,5 x R1/4“ IG 1 13.370 11 Kappe vorn für Schmutzkiller 1 41.528 1 12 Kappe hinten für Schmutzkiller 035 1 41.540 4 Rep.-Satz Schmutzkiller 035 41.
Pump motor 220 V / 60 Hz Pressure switch Control plate with transformer 230 V / 50/60 Hz Wiring diagram for KRÄNZLE quadro 599 TST 220 Volt / 60 Hz 220 V / 60 Hz Contactor On-Off switch with 14,5 Ampere overload protection Wiring diagram
Notes 39
General rules Inspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guarateed. The results of the inspection are to be recorded in writing. This may be done in any form. (see pages 46-47) Accident prevention The machine is designed for accidents to be impossible if used correctly.
R Hochdruckreiniger High-pressure-cleaners Nettoyeurs À Haute Pression I. Kränzle GmbH Elpke 97 . 33605 Bielefeld EC declaration of conformity We hereby declare, that the high-pressure models: Kränzle quadro 599 TST (techn. documentation available from): Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str.
Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no. UVV200106 Owner: Address: Scope of inspection Type: Serial no.: Rep. order no.: o.k.
Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no. UVV200106 Owner: Address: Scope of inspection Type: Serial no.: Rep. order no.: o.k.
Subject to technical modifications. I. Kränzle GmbH Elpke 97 D - 33605 Bielefeld Re p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i z a t i o n o f K r ä n z l e A s d a t e o f 02 / 2 6 / 2 0 1 3 Made in Germany www.kraenzle.