Original-Operating manual - GB High-pressure cleaners Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user. www.kraenzle.
Technical data Operating pressure, steplessly adjustable Perm.
Description Dear customer We would like to congratulate you on your new high pressure cleaner with integrated water tank and to thank you for the purchase. To ease your introduction to the use of the cleaner, we have provided the following pages of explanations, tips and hints, which we ask you to read before using for the first time. The equipment will assist you professionally in all cleaning tasks, e.g.: - facades - flagstones - terraces Contents - vehicles of all types - containers - machines etc.
Description 8 9 10 7 2 1 4 5 6 400 V / 50 Hz 3 Construction The KRÄNZLE quadro 800 TST, 1000 TST and 1200 TST TST high pressure cleaners are mobile machines with hose drum and 20m industrial hose. The KRÄNZLE quadro 1000 TS und 1200 TS - high pressure cleaners are mobile machines without hose drum, however with 10m industrial hose. The schematic principle can be seen from the illustration. Components 1 2 3 4 5 4 Water inlet connection with filter Cover for water tank High pressure pump Press.
Description Water system The water must be lead to the high pressure cleaner under pressure (2 – 8 bar ad-mission pressure). A float valve regulates the water inlet. Then, the water is sucked by the high pressure pump from the water tank and supplied to the lance under the set pressure. The high pressure jet is formed by the nozzle at the end of the lance. Detergent and caring system The high pressure pump can also suck a detergent/caring agent and mix it with the high pressure jet.
Description High pressure hose and spraying device The high pressure hose and spraying device supplied with the machine are made of high grade material. They are also optimized for the machine and marked as required by the appropriate regulations. Unloader valve - safety valve The unloader valve - safety valve protects the machine from a build up of excess pressure, and is designed not to permit an excess pressure to be selected for operation. The limit nut on the handle is sealed with a spray coating.
Description Delayed motor cut-out Frequent, work-necessitated switching on and off of motors on machines of this size puts a heavy load on the power network and causes increased wear on internal electrical parts. Therefore the motor of the new KRANZLE device only switches off 30 seconds after closing the gun and then goes to stand still. By opening the gun, the device is started again.
Description 400 V / 50 Hz Electrical connection The machine is supplied with an electrical power cord with plug. The mains plug must be fitted to a standard grounded socket with a 30mA residual current operated device. The socket must be protected with a 16A delay action fuse on the mains side. KRÄNZLE quadro = 400 Volt / 50 Hz (phase-sequence not significant) When using an extension cable, this must have a grounded lead which is properly connected to the socket.
Description Brake Brake applied Brake not applied Brief operating instructions 1. 2. 3. 4. 5. Connect high pressure hose with spray gun. Connect to suitable water supply. Connect current - (400 Volt three-phase current) Switch on machine and start cleaning. After having completed the cleaning process, put main switch in zero position and by opening the gun, reduce the pressure in the high pressure hose.
This is what you’ve purchased: 1. Turbokiller Lance with nozzle protection and high pressure nozzle Flat jet 25° 2. Spray gun Starlet with insulated grip an screw connection 3. KRÄNZLE - High pressure cleaners quadro 800 TST, 1000 TST and quadro 1200 TST with hose drum quadro 1000 TS and quadro 1200 TS without hose drum 4. Operating instructions ww w.k raenzl e.com 5. High pressure hose, 20 m NW 8 on hose drum 6. Crank for hose drum 7.
How to assemble and furnish your high pressure cleaner Remove the screw from the drive shaft of the hose drum. Unpack the crank and insert it onto the hexagon head. Tighten the crank again with the screw. To check the oil level, loosen the oil cover screw and take out the oil dip stick. The oil level must be between the two markings. To control the high pressure cleaner put 1. the foot against the tilt bases and then pull the device 2. towards you.
Preparation for use 1. Check oil level. There are two possibilities for checking the oil level of the pump: a) Oil must be visible in the viewing window b) The oil state must be between the two markings on the oil measuring rod. 2. Connect the high pressure lance or Turbokiller to the spray gun. 3. Unroll hose without kinks and connect with handgun and pump. Use max. 20 m HP hose. 4.
Preparation for use 5. The machine must be connected to the water line with cold water or up to 60° C warm water (see page 2). The hose cross section must be at least 3/4" = 16 mm (free passage). Filter 1 must always be clean. Please make sure that the filter is clean before using your high pressure cleaner. 1 CAUTION ! When running your high pressure cleaner with hot water of 60° C raised temperatures occur.
To shut down the pump When using detergents: Put chemistry sieve number 5 into the detergent container. Open the detergent valve, then the detergent is sucked in. When closing the detergent valve, the chemistry supply is automatically closed. Allow detergent to act and then wash off. (see page 5). Note that you must always comply with the instructions provided by the manufacturer of the detergent (e.g.
Safety notes Frost protection Normally after operation, there is still some water in the device. Thus, you must take special measures to protect the device from frost. - Completely drain the device For this purpose, separate the device from the water supply. Then, turn on the main switch and open the gun. Now, the pump presses the remaining water from the water tank and the pump. However, do not allow the device to operate without water for longer than one minute.
This is prohibited ! Never direct the water jet at people or animals ! Do not damage the power cord or repair it incorrectly ! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges ! 16
This is prohibited ! Never allow children to use the high pressure cleaner ! Never direct the water jet at the machine itself ! Never direct the water jet at a power socket ! 17
Additional accessories for ... (on demand) Rotary scrubbing brush Order No. 41.050 1 Drain and pipe cleaning hose 10 m - Order No. 41.058.1 15 m - Order No. 41.
... further combination possibilities Car cleaning, glass, caravan, boat etc.: rotary washing brush with 40 cm extension and ST 30 nipple M22 x 1.5 Cleaning pipes, channels and drains: pipe cleaning hose with KN nozzle and ST 30 nipple M22 x 1.5 Cleaning cars and all smooth surfaces: brush with ST 30 nipple M22 x 1.5 Rotary point sprayer for extreme soiling: Turbokiller with 40 cm extension and ST 30 nipple M22 x 1.
Small repairs ... The nozzle is blocked! No water but the gauge shows full pressure ! Rinse the hose through first. You should now have a powerful stream of water, remove the lance and clean the nozzle. Insert pointed object into the hole and pull the cap back! Check visually whether the nozzle is clean. 20 but if you only get a few drops of water from the lance Using the flat spray lance you only have to clean the front nozzle. Straighten a paper clip and clean the nozzle.
do it yourself ! Nozzle dirty or sticky! Pressure gauge does not show full pressure The high-pressure hose vibrates Water comes out in spurts. If you do not use the high-pressure cleaner for some time the valves can stick When a valve is blocked, the gauge shows little pressure or no pressure at all, or the high pressure hose vibrates! and remove the valve screw, the valve and the o-ring. Open the valve with a socket wrench... and remove the dirt from the valve - the valve inside must be closed.
Complete Assembly 22
Description Motor-Pumpe ohne Elektrik für quadro 800 TST für quadro 1000 TST für quadro 1200 TST für quadro 1000 TS für quadro 1200 TS Schubbügel Sterngriffmutter M8 Stopfen Wasserkasten Lanzenablage Kabelaufwicklung unten Zugentlastung Blechschraube 3,5 x 12 Kunststoffschraube 5,0 x 25 Scheibe 21 DIN125 Schraube M8x50 DIN912 Scheibe 8,4 DIN125 Kabelaufwicklung oben Gummipuffer 25 x 25 Rad Splint 5x28 DIN94 Radkappe Frontplatte quadro 800 TST Frontplatte quadro 1000 TST Frontplatte quadro 1200 TST Lanzenha
Brake Spare parts list KRÄNZLE quadro 800 TST - 1200 TS Brake No Description Qty. Ord.-No 1 Grundplatte 1 42.615 2 Bremspedal 1 44.022 3 Bremshebel 1 44.023 4 Bremsklotz 1 44.024 5 Stift 6 x 50 1 44.035 6 Starlock-kappe 8 mm 1 44.165 7 Stift 6 x 40 1 44.035 1 8 Distanzring 2 42.626 9 Sechskantschraube M6x16 3 50.173 10 Unterlegscheibe DIN125-6,3 3 50.
Water inlet Spare parts list KRÄNZLE quadro 800 TST - 1200 TS Water inlet No Description Qty. Ord.-No 1 Mutter R3/4“ 1 46.258 2 Revisionsdeckel 1 42.605 3 Sterngriffmutter M6 4 42.619 6 Dichtung für Schwimmerventil 1 46.261 7 Schwimmerventil 1 46.250 8 Gewindestift M6x40 4 42.617 1 9 Einströmschlauch 1 42.640 15 Verbindungsschlauch 1 42.625 1 16 O-Ring 15 x 1,5 1 12.256 16.1 O-Ring 13 x 2,6 1 13.272 17 Wasserfilter 1 42.
Pump motor 36 26 51 34 32 38 30 24 23 28 42 25 29 24 33 21 40 39 31 14 37 2 50 5 41 7 22 10 11 4 20 6 12 1 3 26 13 19
quadro 800 TST - 1200 TS Spare parts list KRÄNZLE quadro 800 TST - 1200 TS Pump motor No Description Qty. Ord.
Transmission unit 28
quadro 800 TST - 1200 TST Spare parts list KRÄNZLE quadro 800 TST - 1200 TST Pump transmission unit for AQ-Pump No Description 1 4 5 6 7 9 11.
Unloader valve and pressure switch 30
O-Ring 16 x 2 O-Ring 13,94 x 2,62 O-Ring 11 x 1,44 Edelstahlsitz Sicherungsring Edelstahlkugel Edelstahlfeder Verschlussschraube Steuerkolben Parbaks 16 mm Parbaks 8 mm Spanstift Kolbenführung spezial Kontermutter M 8 x 1 Ventilfeder rot bei quadro 800 Ventilfeder schwarz bei quadro 1000 und 1200 Federdruckscheibe Nadellager Handrad Elastic-Stop-Mutter M 8 x 1 Manometer 0-400 Bar Aluminium-Dichtring O-Ring 3,3 x 2,4 Führungsteil Steuerstößel O-Ring 13 x 2,6 O-Ring 14 x 2 Parbaks 4 mm 5 5.
Valve housing 32
Ventilgehäuse AQ mit integr.
8 22 18 13 14 6 5 10 1 16 9 12 21 3 45 42 16 1 3 7 5 25 9 23 8 33 34 40 11 20 27 12 15 17 28 42 44 Hose drum
Description Seitenschale Schlauchführung Seitenschale Wasserführung Trommel Unterteil Trommel Oberteil Innensechskantschraube M 4 x 25 Lagerklotz mit Bremse Lagerklotz links Klemmstück Kunststoffschraube 5,0 x 20 Antriebswelle Welle Wasserführung Elastic-Stop-Mutter M 4 Handkurbel klappbar Verriegelungsbolzen Scheibe MS 16 x 24 x 2 Wellensicherungsring 22 mm Wellensicherungsring 16 mm Unterlegscheibe Ø 6,4 Parbaks 16 mm Sicherungsscheibe 6 DIN6799 Schraube M 5 x 10 No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Starlet II 36 No Description Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 51 52 53 54 54.1 54.2 Ventilkörper mit Handgriff 1 Schutzhülse 1 Abdeckschutz 1 Betätigungshebel grau 1 Sicherungshebel 1 Abschlussschraube M 16 x1 1 Stopfen 1 Gewindeführungshülse Ø3 R 1/4“ AG 1 Aufsteuerbolzen Ø3 1 Stift 1 Lagernadel 1 Edelstahlfeder 1 Edelstahlkugel 8,5 1 Edelstahlsitz Ø7 1 O-Ring 11 x 1,44 1 O-Ring 2,84 x 2,62 1 Blechschraube 3,9 x 8,5 4 Druckstück 1 Rohr kunststoffumspritzt bds.
Turbokiller Spare parts list KRÄNZLE quadro 800 TST - 1200 TST Turbokiller No Description Qty. Ord.-No 11 Sprühkörperschutz 1 41.528 12 Sprühkörper 1 41.529 13 O-Ring 6,88 x 1,68 1 41.521 14 Düsensitz 1 41.522 15 Düse 04 für quadro 800 1 41.532 0 15.1 Düse 055 für quadro 1000 1 41.532 15.2 Düse 08 für quadro 1200 1 41.537 16 Ring 1 41.533 17 Rotor 1 41.534 18 Stabilisator 1 41.524 19 O-Ring 41 x 1,78 1 41.538 20 Deckel 1 41.539 21 Deckelschutz 1 41.540 22 Rohr 500 mm lang; bds. R1/4“ 1 12.
Inlet line via CEE 5x 16 A 400 V / 50 Hz 38 Pump motor 3x 400 V / 50 Hz Excess current release 12 A Pressure switch Control plate with Transformer 400 V / 50 Hz On-Off switch with 14,5 Ampere overload protection Wiring diagram
General rules Inspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guarateed. The results of the inspection are to be recorded in writing. This may be done in any form. Accident prevention The machine is designed for accidents to be impossible if used correctly.
Inspection report for KRÄNZLE - High Pressure Cleaners The high pressure cleaner must be inspected by an expert every 12 months. Appliance No.: Type of appliance: The following must be checked: 2. General condition 1. Safety features a) b) c) d) Manometer Safety valve (pressure control) Operating pressure Cut out pressure (max. 10% above operating pressure) e) Low pressure with closed gun a) High pressure hose b) Cable, plug, switch (VDE) c) Spray gun, spray accessories.
Warranty Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with. The operating instructions form part of the guarantee. The Guarantee is void if other parts are used than genuine Kränzle accessory parts or genuine Kränzle spare parts. For high-pressure cleaners sold to the user the guarantee period is 24 month.
Notes 42
R High-pressure-cleaners Hochdruckreiniger Nettoyeurs à Haute Pression I. Kränzle GmbH Elpke 97 . 33605 Bielefeld EC declaration of conformity We hereby declare, that the high-pressure models: (techn. documentation available from): Nominal flow: comply with the following guidelines and specifications and their amendments for high-pressure cleaners: Kränzle quadro 800/1200 TST Kränzle quadro 1000/1200 TS Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str.
Subject to technical modifications. Order no. 30.260 1 I. Kränzle GmbH Elpke 97 D - 33605 Bielefeld Re p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i s a t i o n o f K r ä n z l e . As date of 10/06/2014 Made in Germany www.kraenzle.
